Mitsubishi Electric QJ81DL96 User manual

High Speed Data Logger Module User's Manual

-QJ81DL96

-SW1DNN-DLUTL-E (High Speed Data Logger Module Tool)

A- 1

SAFETY PRECAUTIONS

(Always read these precautions before using this equipment)

Before using this product, please read this manual and the relevant manuals introduced in this manual

carefully and pay full attention to safety to handle the product correctly.

Note that these precautions apply only to this product. For the safety precautions of the programmable

controller system, please read the User's Manual for the CPU module used.

In this manual, the safety instructions are ranked as ' WARNING' and ' CAUTION'.

Note that the CAUTION level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please save this manual to make it accessible when required and always forward it to the end user.

[Design precautions]

WARNING

Configure safety circuits external to the programmable controller to ensure that the entire system

operates safely even when a fault occurs in the external power supply or the programmable

controller. Failure to do so may result in an accident due to an incorrect output or malfunction.

For the operating status of each station after a communication failure, refer to relevant manuals for

the network. Erroneous outputs and malfunctions may lead to accidents. Not doing so can cause an

accident due to false output or malfunction.

To maintain the safety of the programmable controller system against unauthorized access from

external devices via the network, take appropriate measures. To maintain the safety against

unauthorized access via the Internet, take measures such as installing a firewall.

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

WARNING

A- 2

[Design precautions]

WARNING

When changing data of the running programmable controller from a peripheral connected to the

CPU module or from a personal computer connected to an intelligent function module or special

function module, configure an interlock circuit in the sequence program to ensure that the entire

system will always operate safely. For program modification and operating status change, read

relevant manuals carefully and ensure the safety before operation.

Especially in the above mentioned control operations that are performed from an external device to a

remote programmable controller, any problems on the programmable controller side may not be

dealt with promptly due to abnormal data communication. To prevent this, configure an interlock

circuit in the sequence program, and determine corrective actions to be taken between the external

device and CPU module in case of a communication failure.

Do not write any data in the "system area" of the buffer memory in the intelligent function module.

Also, do not use any "use prohibited" signals as an output signal from the programmable controller

CPU to the intelligent function module.

Doing so may cause malfunction of the programmable controller system.

CAUTION

Do not bundle the control wires and the communication cables with the main circuit and the power

wires, and do not install them close to each other. They should be installed at least 100 mm (3.94 in.)

away from each other. Failure to do so may generate noise that may cause malfunctions.

During registering each setting, do not power OFF the mounted module or reset the programmable

controller CPU.

Otherwise, data in the CompactFlash card will be undefined. Therefore, resetting and re-registering

data are required.

This may also cause a module failure or malfunctions.

A- 3

[Installation precautions]

CAUTION

Use the programmable controller in an environment that meets the general specifications in the

user's manual for the CPU module used. Using the programmable controller in any other operating

environments may cause electric shocks, fires or malfunctions, or may damage or degrade the

module.

While pressing the installation lever located at the bottom of module, insert the module fixing tab into

the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as

a supporting point.

If the module is not installed properly, it may cause the module to malfunction, fail or fall off.

Secure the module with screws especially when it is used in an environment where constant

vibrations may occur.

Be sure to tighten the screws using the specified torque. If the screws loose, it may cause the

module to short-circuit, malfunction or fall off. If the screws are tightened excessively, it may damage

the screws and cause the module to short-circuit, malfunction or fall off.

Before mounting/dismounting the module, be sure to shut off all phases of external power supply

used by the system.

Failure to do so may cause product damage.

Do not directly touch any conductive part or electronic component of the module.

This may cause the module to malfunction or fail.

Push the CompactFlash card into the CompactFlash card slot and install it securely.

After installing the CompactFlash card, check that it is inserted securely.

Failure to do so may cause malfunctions due to poor contact.

A- 4

[Wiring precautions]

CAUTION

Connectors for external connection must be crimped or pressed with the tool specified by the

manufacturer, or must be correctly soldered.

If the connection is incomplete, it may cause the module to short circuit, catch fire, or malfunction.

Install connectors securely to modules.

Make sure to place the communication and power cables to be connected to the module in a duct or

fasten them using a clamp. If the cables are not placed in a duct or fastened with a clamp, their

positions may be unstable or moved, and they may be pulled inadvertently.

This may damage the module and the cables or cause the module to malfunction because of faulty

cable connections.

When disconnecting the communication and power cables from the module, do not pull the cables

by hand.

When disconnecting a cable with a connector, hold the connector to the module by hand and pull it

out to remove the cable.

When disconnecting a cable connected to a terminal block, loosen the screws on the terminal block

first before removing the cable. If a cable is pulled while being connected to the module, it may

cause the module to malfunction or damage the module and the cable.

Be careful not to let any foreign matter such as wire chips get inside the module. They may cause

fire, as well as breakdowns and malfunctions of the module.

A protective sheet is pasted on the upper part of the module in order to prevent foreign matter such

as wire chips to get inside the module while wiring.

Do not remove this protective sheet during wiring work.

However, be sure to remove the protective sheet before operating the module to allow heat radiation

during operation.

A- 5

[Startup and maintenance precautions]

[Operating precautions]

[Disposal precautions]

WARNING

Do not touch any terminal during power distribution.

Doing so may cause malfunctions.

Always switch OFF the external supply power used by the system in all phases before cleaning or

retightening terminal screws.

Failure to do so may cause a failure or malfunction of the module.

If the screws loose, it may cause the module to short-circuit, malfunction or fall off.

If the screws are tightened excessively, it may damage the screws and cause the module to short-

circuit, malfunction or fall off.

CAUTION

Do not disassemble or transform the module.

Doing so may cause a failure, malfunctions, personal injuries, and/or a fire.

Before mounting/dismounting the module, be sure to shut off all phases of external power supply

used by the system.

Failure to do so may cause product damage.

Do not install/remove the module to/from the base unit more than 50 times after the first use of the

product. (IEC 61131-2 compliant)

Failure to do so may cause malfunction.

Before handling a module, touch a grounded metal object to discharge the static electricity from your

body.

Failure to do so may cause a failure or malfunction of the module.

WARNING

Ensure safety before controlling a running programmable controller (e.g. data modification).

Do not write any data in the "system area" of the buffer memory in the intelligent function module.

Also, do not use any "use prohibited" signals as an output signal from the programmable controller

CPU to the intelligent function module.

Doing so may cause malfunction of the programmable controller system.

CAUTION

Dispose of this product as an industrial waste.

A- 6

CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major

or serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of

the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries.

MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT

LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT,

WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR

LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR

USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS,

OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY

MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.

("Prohibited Application")

Prohibited Applications include, but not limited to, the use of the PRODUCT in;

• Nuclear Power Plants and any other power plants operated by Power companies, and/or any

other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

• Railway companies or Public service purposes, and/or any other cases in which establishment of

a special quality assurance system is required by the Purchaser or End User.

• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as

Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation,

Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or

Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a

significant risk of injury to the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the

PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT

is limited only for the specific applications agreed to by Mitsubishi and provided further that no

special quality assurance or fail-safe, redundant or other safety features which exceed the general

specifications of the PRODUCTs are required. For details, please contact the Mitsubishi

representative in your region.

A- 7

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print date *Manual number Revision

Jun., 2009 SH-080818ENG-A First edition

Jun., 2009 SH-080818ENG-B Section 2.2

Oct., 2009 SH-080818ENG-C

Section 3.4.2, Section 11.4.9, Appendix 8

HOW TO USE THIS MANUAL, Section 1.1, Section 2.1.3, Section 2.1.4,

Section 2.5, Section 3.1.1, Section 3.4, Section 3.8, Section 4.2.3, Section 4.5,

Section 7.5.2, Section 9.1, Section 11.2.4, Section 11.2.6, Section 11.2.7,

Section 11.2.9, Section 11.3.4, Section 11.4 to 11.4.8, Section 11.5.1,

Section 11.5.4, Section 11.5.8 to 11.5.12, Section 11.5.15, Section 11.6.1,

Section 11.6.4, Section 11.6.6 to 11.6.8, Section 11.6.10, Section 11.6.13,

Section 11.7.1, Section 11.7.3 to 11.7.7, Section 12.3, Section 13.1 to 13.1.9,

Section 14.3.4, Section 14.10.2, Section 14.10.3, Section 15.5, Section 15.6,

Section 17.1.1, Section 17.1.2, Section 17.2, Section 17.3.2 to 17.3.5,

Section 17.3.8, Section 17.3.9, Appendix 4.1, Appendix 5

Section 3.4.2 to 3.4.15 changed to Section 3.4.3 to 3.4.16

Appendix 8 changed to Appendix 9

Correction

Addition

Correction

A- 8

Print date *Manual number Revision

Jun., 2010 SH-080818ENG-D

CONDITIONS OF USE FOR THE PRODUCT, RELATED MANUALS

Section 3.4.9, Section 3.8, Section 7.2.1, Section 7.2.2, Section 10.5,

Section 10.6, Section 11.2.10, Section 11.3.4, Section 11.3.5, Section 11.7.5,

Section 13.1.10, Chapter 14, Section 15.6, Section 17.3.10, Appendix 10

PRECAUTIONS FOR USE, INTRODUCTION, HOW TO USE THIS MANUAL,

GENERIC TERMS AND ABBREVIATIONS,

DEFINITIONS AND DESCRIPTIONS OF TERMS, Section 1.1, Section 1.3,

Section 2.1.1, Section 2.2, Section 2.3, Section 2.4, Section 2.5, Section 3.1,

Section 3.2, Section 3.3.1, Section 3.3.2, Section 3.4, Section 3.4.12,

Section 3.4.14, Section 3.4.16, Section 3.5, Section 4.2.1, Section 4.2.2,

Section 4.5, Chapter 5, Section 5.1, Section 5.2.1 to 5.2.3, Section 5.4,

Section 5.4.1 to 5.4.3, Chapter 6, Section 7.2, Section 7.5.4, Section 8.2,

Section 8.4.4, Section 9.2, Section 9.5.3, Section 10.3, Section 11.2,

Section 11.2.2, Section 11.2.6, Section 11.2.7, Section 11.2.9,

Section 11.4.3 to 11.4.7, Section 11.5.1, Section 11.5.4 to 11.5.6,

Section 11.5.12, Section 11.5.15, Section 11.6.1, Section 11.6.4,

Section 11.6.7, Section 11.6.13, Section 11.6.14, Section 11.7.1,

Section 11.7.3, Chapter 12, Chapter 13, Section 13.1, Section 13.1.1,

Section 13.1.3, Section 13.1.4, Section 13.2, Section 15.5,

Section 15.7, Chapter 17, Section 17.2, Section 17.3.2, Section 17.3.3,

Section 17.3.8, Section 17.3.9, Appendix 4.1 to 4.3, Appendix 5, Appendix 9

Section 3.4.9 to 3.4.16 changed to Section 3.4.10 to 3.4.17,

Section 3.8 changed to 3.9,

Section 5.2 to 5.3 changed to Section 5.1 to 5.2,

Section 11.3.4 changed to Section 11.3.6,

Section 11.7.5 to 11.7.8 changed to Section 11.7.6 to 11.7.9,

Section 15.6 changed to Section 15.7

Section 3.1.1, Section 3.1.2, Section 5.1, Section 5.5, Chapter 14

Aug., 2010 SH-080818ENG-E Section 2.3, Section 3.2, Section 3.3.2

Dec., 2010 SH-080818ENG-F

Appendix 11

RELATED MANUALS, COMPLIANCE WITH THE EMC AND LOW VOLTAGE

DIRECTIVES, Section 3.1, Section 3.6.2, Section 4.4.2, Section 10.5,

Section 11.5.15, Section 11.6.13, Section 11.7.8, Section 15.7, Section 17.2,

Section 17.3.4

Jun., 2011 SH-080818ENG-G Section 3.1, Section 4.3, Section 11.2.10, Section 11.4.5, Section 11.5.15,

Section 11.6.13, Section 11.7.5, Section 11.7.8, Section 12.2, Section 17.1.2,

Section 17.2, Section 17.3.5

Addition

Correction

Deletion

Correction

Addition

Correction

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