Mitsubishi Electric MELSEC-QS Series User manual

CC-Link Safety System Remote I/O Module

User's Manual

A- 1

SAFETY PRECAUTIONS

(Always read these instructions before using this equipment.)

Before using the product, please read this manual, the relevant manuals introduced in this manual,

standard programmable controller manuals, and the safety standards carefully and pay full attention to

safety to handle the product correctly.

In this manual, the safety instructions are ranked as " WARNING" and " CAUTION".

Note that the CAUTION level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please save this manual to make it accessible when required and always forward it to the end user.

WARNING

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in minor or moderate injury or property damage.

A- 2

[Design Precautions]

WARNING

When a safety programmable controller detects an error in an external power supply or a failure in

programmable controller main module, it turns off all the outputs.

Create an external circuit to securely stop the power of hazard by turning off the outputs.

Incorrect configuration may result in an accident.

Create short current protection for a safety relay, and a protection circuit such as a fuse, and

breaker, outside a safety programmable controller.

If load current more than the rating or overcurrent due to a short circuit in the load has flowed in the

CC-Link Safety remote I/O module, the module defines it as a fault and turns off all the outputs.

However, if overcurrent flows in the CC-Link Safety remote I/O module for a long time, it may cause

smoke or a fire. To prevent it, create a safety circuit such as a fuse outside the module.

When a safety remote I/O module has detected CC-Link Safety error, it turns off all the outputs.

Note that the outputs in a sequence program are not automatically turned off.

If CC-Link Safety error has been detected, create a sequence program that turns off the outputs in

the program.

If the CC-Link Safety is restored with the outputs on, it may suddenly operate and result in an

accident.

To inhibit restart without manual operation after safety functions was performed and outputs were

turned OFF, create an interlock program which uses a reset button for restart.

A- 3

[Design Precautions]

[Installation Precautions]

[Wiring Precautions]

CAUTION

Do not bunch the wires of external devices or communication cables together with the main circuit or

power lines, or install them close to each other.

They should be installed 100 mm (3.94 inch) or more from each other.

Not doing so could result in noise that would cause malfunctions.

Select the external devices to be connected to the CC-Link Safety remote I/O module, considering

the maximum inrush current with reference to the CC-Link Safety System Remote I/O Module User's

Manual.

CAUTION

Use a safety programmable controller in the environment that meets the general specifications

described in the QSCPU User's Manual (Hardware Design, Maintenance and Inspection).

Using this programmable controller in an environment outside the range of the general specifications

could result in electric shock, fire, erroneous operation, and damage to or deterioration of the

product.

Make sure to fix CC-Link Safety remote I/O module with a DIN rail or mounting screws and tighten

the screws with the specified torque.

If the screws are too loose, it may cause a drop of the screw or module.

Overtightening may cause a drop due to the damage of the screw or module.

Do not directly touch the module's conductive parts or electronic components.

Doing so may cause malfunctions or a failure.

WARNING

Be sure to shut off all phases of the external supply power used by the system before wiring.

Not completely turning off all power could result in electric shock or damage to the product.

When energizing or operating the module after installation or wiring, be sure to close the attached

terminal cover.

Not doing so may result in electric shock.

A- 4

[Wiring Precautions]

CAUTION

Individually ground the FG and LG terminals of the programmable controller with a ground

resistance of 100or less. Failure to so may result in electric shock or malfunction.

Wire the module correctly after confirming the rated voltage and terminal layout.

Connecting a power supply of a different rated voltage or incorrect wiring may cause a fire or failure.

Tighten a terminal block mounting screw, terminal screw, and module mounting screw within the

specified torque range.

If the terminal block mounting screw or terminal screw is too loose, it may cause a short circuit, fire,

or malfunctions.

If too tight, it may damage the screw and/or the module, resulting in a drop of the screw or module, a

short circuit or malfunctions.

If the module mounting screw is too loose, it may cause a drop of the screw or module.

Overtightening the screw may cause a drop due to the damage of the screw or module.

Do not install the control lines or communication cables together with the main circuit lines or power

cables. Failure to do so may result in malfunction due to noise.

Be sure there are no foreign substances such as sawdust or wiring debris inside the module.Such

debris could cause a fire, failure, or malfunctions.

Be sure to fix the communication cables or power cables by ducts or clamps when connecting them

to the module.

Failure to do so may cause damage of the module or cables due to a wobble, unintentional shifting,

or accidental pull of the cables, or malfunctions due to poor contact of the cable.

When removing the connected communication cables or power cables, do not pull the cable with

grasping the cable part.

Remove the cable connected to the terminal block after loosening the terminal block screws.

Pulling the cable connected to a module may result in malfunctions or damage of the module or

cable.

A- 5

[Startup and Maintenance precautions]

[Disposal Precautions]

WARNING

Do not touch the terminals while power is on.

Doing so could result in electric shock.

Turn off all phases of the external supply power used in the system when cleaning the module or

retightening the terminal block mounting screws, terminal screws, or module mounting screws.

Not doing so could result in electric shock.

Tighten a terminal block mounting screw, terminal screw, and module mounting screw within the

specified torque range.

If the terminal block mounting screw or terminal screw is too loose, it may cause a short circuit, fire,

or malfunctions.

If too tight, it may damage the screw and/or the module, resulting in a drop of the screw or module, a

short circuit or malfunctions.

If the module mounting screw is too loose, it may cause a drop of the screw or module.

Overtightening the screw may cause a drop due to the damage of the screw or module.

CAUTION

Do not disassemble or modify the modules.

Doing so could cause a failure, malfunctions, injury, or fire.

If the product is repaired or remodeled by other than the specified FA centers or us, the warranty is

not covered.

Restrict the mounting/removal of a module, base unit, and terminal block up to 50 times

(IEC61131-2-compliant), after the first use of the product.

Failure to do so may cause the module to malfunction due to poor contact of connector.

Since the module case is made of resin, do not drop or apply any strong impact to the module.

Doing so may damage the module.

Completely turn off the externally supplied power used in the system before mounting or removing

the module to/from the panel.

Not doing so may result in a failure or malfunctions of the module.

CAUTION

When disposing of this product, treat it as industrial waste.

A- 6

CONDITIONS OF USE FOR THE PRODUCT

(1) Although MELCO has obtained the certification for Product's compliance to the international safety

standards IEC61508, EN954-1/ISO13849-1 from TUV Rheinland, this fact does not guarantee that

Product will be free from any malfunction or failure. The user of this Product shall comply with any

and all applicable safety standard, regulation or law and take appropriate safety measures for the

system in which the Product is installed or used and shall take the second or third safety measures

other than the Product. MELCO is not liable for damages that could have been prevented by

compliance with any applicable safety standard, regulation or law.

(2) MELCO prohibits the use of Products with or in any application involving, and MELCO shall not be

liable for a default, a liability for defect warranty, a quality assurance, negligence or other tort and a

product liability in these applications.

(a) power plants,

(b) trains, railway systems, airplanes, airline operations, other transportation systems,

(d) amusement equipments,

(e) incineration and fuel devices,

(f) handling of nuclear or hazardous materials or chemicals,

(g) mining and drilling,

(h) and other applications where the level of risk to human life, health or property are elevated.

A- 7

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date *Manual Number Revision

Sep., 2006 SH(NA)-080612ENG-A First edition

May, 2007 SH(NA)-080612ENG-B

Section 3.2, 4.5, 6.3, 6.4, 6.5.4, 6.5.5, 6.6, 9.2.7, 9.4, 9.5

Apr., 2008 SH(NA)-080612ENG-C

QS0J65BTS2-8D, QS0J65BTS2-4T

GENERIC TERMS AND ABBREVIATIONS, PACKING LIST, Section 2.1, 2.2,

Chapter3, Section 3.1, 3.2, 3.3, 4.1, 4.2, Chapter5, Section 5.1, 5.2.1, 6.3, 9.5,

Appendix 1

Section 6.5.4

Sep., 2008 SH(NA)-080612ENG-D

Compliance with the EMC Directive and Low Voltage Directive,

Section 2.2, Section 4.5, Chapter5, Section 6.4, 6.5.4, 6.6

Appendix 2

Jul., 2009 SH(NA)-080612ENG-E

Section 2.2, 3.2.3, 6.1.1, 6.2.1, 6.3, 6.5.5, 8.1, 8.2, 9.2.3, 9.5

Nov., 2009 SH(NA)-080612ENG-F Revision because of the support of module technical version C by the

QS0J65BTB2-12DT

SAFETY PRECAUTIONS, Chapter5, Section 5.1, 5.2.1, 6.2.1, Chapter8,

Appendix 2.1

Jun., 2010 SH(NA)-080612ENG-G

SAFETY PRECAUTIONS, Section 3.1, 6.5.6

CONDITIONS OF USE FOR THE PRODUCT, Section 1.1, 2.4

Apr., 2011 SH(NA)-080612ENG-H Revision because of the support of module technical version B by the

QS0J65BTS2-8D and QS0J65BTS2-4T

Revision because of the support of module technical version D by the

QS0J65BTB2-12DT

SAFETY PRECAUTIONS, Section 3.2.1, 3.2.3, 3.3, 4.2, 5.1, 5.2.1, 5.2.2, 9.5,

Appendix 2.2

Appendix 2.1, Appendix 2.3

Appendix 2.1 Appendix 2.2

Correction

Model addition

Correction

Addition

Correction

Addition

Correction

Addition

Correction

Addition

Change

A- 8

*The manual number is given on the bottom left of the back cover.

Japanese Manual Version SH-080609-K

Print Date *Manual Number Revision

Aug., 2011 SH(NA)-080612ENG-I

Section 3.1, 3.2.1, 3.2.2, 9.5

May, 2012 SH(NA)-080612ENG-J

SAFETY PRECAUTIONS, COMPLIANCE WITH THE EMC, LOW VOLTAGE,

AND MACHINERY DIRECTIVES, Section 3.1, 3.2.1, 3.2.3, 3.3, 4.1, 4.2, 4.3,

Chapter 5, Section 5.1, 5.2.1, 5.2.2, 6.5.6, 9.3, 9.4, 9.5, Appendix 2.1, 2.2

October, 2018 SH(NA)-080612ENG-K

Section 2.3, 3.2.3, 5.2.1, 6.3, 9.5, Appendix 1

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may

occur as a result of using the contents noted in this manual.

Correction

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