Mitsubishi Electric C80 Series User manual

Introduction

This manual covers the items required for maintaining the MITSUBISHI CNC C80 Series.

Read this manual thoroughly and understand the product's functions and performance before starting to use.

The unit names, cable names and various specifications are subject to change without notice. Please confirm these before

placing an order.

Be sure to keep this manual always at hand.

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the

machine tool builder (MTB) takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however,

may not be available for your NC system. Refer to the specifications issued by the machine tool builder before

use.

Refer to the manuals issued by the machine manufacturer for each machine tool explanation.

Some screens and functions may differ depending on the NC system (or its version), and some functions may

not be possible. Please confirm the specifications before use.

Do not connect NC system to the Internet-connected network.

To maintain the safety of the NC system against unauthorized access from external devices via the network,

take appropriate measures.

In this manual, the following abbreviations might be used.

MTB: Machine tool builder

Also refer to the manuals on "Manual List" as necessary.

Manual List

Manuals related to M800/M80/E80/C80 Series are listed as follows.

These manuals are written on the assumption that all optional functions are added to the targeted model.

Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the

specifications before use.)

The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800/M80/E80 Series

Instruction Manual IB-1501274 Operation guide for NC

Explanation for screen operation, etc.

C80 Series

Instruction Manual IB-1501453 Operation guide for NC

Explanation for screen operation, etc.

M800/M80/E80/C80 Series

Programming Manual

(Lathe System) (1/2)

IB-1501275 G code programming for lathe system

Basic functions, etc.

M800/M80/E80/C80 Series

Programming Manual

(Lathe System) (2/2)

IB-1501276 G code programming for lathe system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80/C80 Series

Programming Manual

(Machining Center System) (1/2)

IB-1501277 G code programming for machining center system

Basic functions, etc.

M800/M80/E80/C80 Series

Programming Manual

(Machining Center System) (2/2)

IB-1501278 G code programming for machining center system

Functions for multi-part system, high-accuracy function, etc.

M800/M80/E80/C80 Series

Alarm/Parameter Manual IB-1501279 Alarms

Parameters

Manuals for MTBs (NC)

Manuals for MTBs (drive section)

Manual IB No. Purpose and Contents

M800/M80/E80/C80 Series

Specifications Manual (Function) IB-1501505 Model selection

Outline of various functions

M800/M80/E80/C80 Series

Specifications Manual (Hardware) IB-1501506 Model selection

Specifications of hardware unit

M800W/M80W Series

Connection and Setup Manual IB-1501268 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800S/M80/E80 Series

Connection and Setup Manual IB-1501269 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

C80 Series

Connection and Setup Manual IB-1501452 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800/M80/E80 Series

PLC Development Manual IB-1501270

Electrical design

I/O relation (assignment, setting, connection), field network

Development environment (PLC on-board, peripheral

development environment), etc.

M800/M80/E80 Series

PLC Programming Manual IB-1501271

Electrical design

Sequence programming

PLC support functions, etc.

M800/M80/E80/C80 Series

PLC Interface Manual IB-1501272 Electrical design

Interface signals between NC and PLC

M800/M80/E80 Series

Maintenance Manual IB-1501273 Cleaning and replacement for each unit

Other items related to maintenance

C80 Series

Maintenance Manual IB-1501454 Cleaning and replacement for each unit

Other items related to maintenance

Manual IB No. Contents

MDS-E/EH Series

Specifications Manual IB-1501226 Specifications for power supply regeneration type

MDS-E/EH Series

Instruction Manual IB-1501229 Instruction for power supply regeneration type

MDS-EJ/EJH Series

Specifications Manual IB-1501232 Specifications for regenerative resistor type

MDS-EJ/EJH Series

Instruction Manual IB-1501235 Instruction for regenerative resistor type

MDS-EM/EMH Series

Specifications Manual IB-1501238 Specifications for multi-hybrid, power supply regeneration

type

MDS-EM/EMH Series

Instruction Manual IB-1501241 Instruction for multi-hybrid, power supply regeneration type

DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.

Manuals for MTBs (Others)

■For M800/M80/E80 Series

■For C80 Series

Manual No. Purpose and Contents

GOT2000 Series User’s Manual

(Hardware) SH-081194 Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

GOT2000 Series User’s Manual

(Utility) SH-081195 Outline of utilities such as screen display setting, operation

method, etc. of GOTs

GOT2000 Series User’s Manual

(Monitor) SH-081196 Outline of each monitor function of GOTs

GOT2000 Series Connection

Manual (Mitsubishi Electric

Products)

SH-081197 Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

GT Designer3 (GOT2000) Screen

Design Manual SH-081220 Outline of screen design method using screen creation

software GT Designer3

Manual No. Purpose and Contents

GOT2000/GOT1000 Series CC-Link

Communication Unit User's Manual IB-0800351 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

GX Developer Version 8 Operating

Manual (Startup) SH-080372E Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

GX Developer Version 8 Operating

Manual SH-080373E Explanation for operations using PLC development tool GX

Developer

GX Converter Version 1 Operating

Manual IB-0800004E Explanation for operations using data conversion tool GX

Converter

MELSEC-Q CC-Link System Master/

Local Module User’s Manual SH-080394E Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

GOT2000 Series Connection

Manual (Non-Mitsubishi Electric

Products 1)

SH-081198ENG

Explanation for connection types and connection method

between GOT and other company's devices

GOT2000 Series Connection

Manual (Non-Mitsubishi Electric

Products 2)

SH-081199ENG

GOT2000 Series Connection

Manual (Microcomputers, MODBUS/

Fieldbus Products, Peripherals)

SH-081200ENG

Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus

products, peripherals

GT SoftGOT2000 Version1

Operating Manual SH-081201ENG

Explanation for system configuration, screen configuration

and operation method of monitoring software GT

SoftGOT2000

Manual No. Purpose and Contents

MELSEC iQ-R Module Configuration

Manual SH-081262 Outline of system configuration, specifications, installation,

wiring, maintenance, etc.

MELSEC iQ-R CPU Module User’s

Manual (Startup) SH-081263 Outline of specifications, procedures before operation,

troubleshooting, etc. for CPU module

MELSEC iQ-R CPU Module User’s

Manual (Application) SH-081264 Outline of memory, functions, devices, parameters, etc. for

CPU module

QCPU User’s Manual (Hardware

Design, Maintenance and

Inspection)

SH-080483

Outline of specifications, necessary knowledge to configure

the system and maintenance-related descriptions for Q series

CPU module, etc.

GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.

Reference Manual for MTBs

Manual No. Purpose and Contents

M800/M80 Series Smart safety

observation Specification manual BNP-C3072-022

Explanation for smart safety observation function

C80 Series Smart safety observation

Specification manual BNP-C3077-022

M800/M80 Series CC-Link (Master/

Local) Specification manual BNP-C3072-089 Explanation for CC-Link

M800/M80 Series PROFIBUS-DP

Specification manual BNP-C3072-118 Explanation for PROFIBUS-DP communication function

M800/M80 Series Interactive cycle

insertion (Customization)

Specification manual

BNP-C3072-121-

0003 Explanation for interactive cycle insertion

M800/M80 Series EtherNet/IP

Specifications manual BNP-C3072-263 Explanation for EtherNet/IP

Precautions for Safety

Always read the specifications issued by the MTB, this manual, related manuals and attached documents before installation,

operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items

and cautions before using the unit.

This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important

information that must always be observed is described.

The following sings indicate prohibition and compulsory.

The meaning of each pictorial sing is as follows.

DANGER

When the user may be subject to imminent fatalities or major injuries if handling is mistaken.

WARNING

When the user may be subject to fatalities or major injuries if handling is mistaken.

CAUTION

When the user may be subject to bodily injury or when physical damage may occur if handling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, "Keep fire away" is indicated by .

This sign indicates a thing that is critical (must do).

For example, "it must be grounded" is indicated by .

CAUTION

CAUTION rotate ob-

ject

CAUTION HOT

Danger Electric

shock risk

Danger explosive

Prohibited

Disassembly is pro-

hibited

KEEP FIRE AWAY

General instruction

Earth ground

MITSUBISHI CNC is designed and manufactured solely for applications to machine tools to be used for industrial purpos-

es.

Do not use this product in any applications other than those specified above, especially those which are substantially in-

fluential on the public interest or which are expected to have significant influence on human lives or properties.

1. Items related to prevention of electric shocks

2. Items related to prevention of fire

For Safe Use

WARNING

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals

and charged sections are exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspec-

tions. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., be-

fore wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in

electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V

Series input products with Class C or higher protective grounding and the 400V Series input with Class D

or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to ob-

serve this could result in electric shocks. Contact your nearby Service Center or Service Station for replac-

ing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric

shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe

this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

Completely turn off the externally supplied power used in the system before wiring. Not doing so could re-

sult in electric shock or damage to the product.

When turning on the power supply or operating the module after wiring, be sure that the module's terminal

covers are correctly attached. Not attaching the terminal cover could result in electric shock.

CAUTION

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation

directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous

flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit

and configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit

failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous.

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

4. Other items

Always follow the precautions below as well. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Product and manual

(2) Transportation and installation

DANGER

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or

property is not trapped in the motors or other metal objects. Also keep the devices with low magnetic tol-

erance away from the product.

CAUTION

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection and

setup manual for the controller or specifications manual for the drive unit. Failure to observe this could

cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the

indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic

waves could adversely affect the medical devices.

Fins on the rear of the unit, regenerative resistor and motor, etc., may be hot during operation and for a

while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these

sections. Failure to observe this could result in burns.

Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away

from the spindle during rotation.

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by

the machine tool builder (MTB) takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible"

This manual is written on the assumption that all the applicable functions are included. Some of them, how-

ever, may not be available for your NC system. Refer to the specifications issued by the machine tool build-

er before use.

Refer to the manuals issued by the machine manufacturer for each machine tool explanation.

Some screens and functions may differ depending on the NC system (or its version), and some functions

may not be possible. Please confirm the specifications before use.

Do not connect NC system to the Internet-connected network.

To maintain the safety of the NC system against unauthorized access from external devices via the network,

take appropriate measures.

CAUTION

Correctly transport the products according to the mass.

Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after instal-

lation onto the machine.

Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor.

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