Milnor 30015 User manual

Published Manual Number/ECN: MAP30RM1AE/99033N

• Publishing System: TPAS

• Access date: 05/11/2000

• Document ECN's: Latest Available

Service—

30015/30020/30022

Washer-Extractors

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read

About the Manual Identifying Information on the Cover

The front cover displays pertinent identifying information for this manual. Most important, are

the published manual number (part number) /ECN (date code). Generally, when a replacement

manual is furnished, it will have the same published manual number, but the latest available

ECN. This provides the user with the latest information applicable to his machine. Similarly all

documents comprising the manual will be the latest available as of the date the manual was

printed, even though older ECN dates for those documents may be listed in the table of

contents.

When communicating with the Milnor factory regarding this manual, please also provide the

other identifying information shown on the cover, including the publishing system, access date,

and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages

This manual may contain references to “yellow pages.” Although the pages containing

troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if

any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of

contents.

Trademarks of Pellerin Milnor Corporation

The following, some of which may be used in this manual, are trademarks of Pellerin Milnor

Corporation:

Ampsaver®CBW®Gear Guardian®Milnet®Staph-Guard®

Autolint®Dye-Extractor®Hands-Off®Milnor®System 4®

Auto-Purge®Dyextractor®Hydro-Cushion®Miltrac System 7®

Autovac E-P Plus®Mildata®Miltron Totaltrol®

Comments and Suggestions

Help us to improve this manual by sending your comments to:

Pellerin Milnor Corporation

Attn: Technical Publications

P. O. Box 400

Kenner, LA 70063-0400

Fax: (504) 469-1849

Table of Contents

for MAP30RM1AE/99033N

30015/30020/30022 Washer-Extractors

Page Description Document/ECN

1 About This Manual MHP30RM1AE/9541AV

3 Warranty BMP720097/92732A

5 How to Order Parts BMP720097R/72332A

6 Rigid Mount Washer-Extractor Installation & Service Safety MSIN0704AE/9271BV

9 Glossary of Tag Illustrations - M-Style Washer-Extractors MSIUUMTGAE/9449CV

13 Section 1: Service and Maintenance

14 Preventive Maintenance MSSM0705CE/9903AV

17 Fastener Torque Requirements MSSM0101CE/9906AV

36 Description of Single Motor Drive Train MSFD0703AE/9328AV

37 Description of Dual Motor Drive Train MSFD0701BE/9273BV

40 Drive Train Service for all 30015 and 30022 Rigid

Mount Washer-Extractors MSSM0706BE/9273DV

45 Section 2: Drive Assemblies

46 2 Groove Pulleys - Drive Chart (30015 & 30022

S4A, S4G, S4J, S4T) BMP930015/98383V

47 3 Groove Pulleys - Drive Chart (30015 & 30022

S4A, S4G, S4J, S4T) BMP970086/98383V

48 Drive Chart - Rigid Mount Washer-Extractors

(30015M4J, M4G, M4T, M6J, M6G & 30022M5J,

M5G, M5T) BMP910031/98373V

51 Motor Mount Assembly - 30015, 30020 & 30022

Rigid Mount Washer-Extractors BMP920027/93251V

53 Motor Mount - 30015 & 30020 S4A, S4G, S4J, S4T BMP950003/95107V

55 Replacing Main Bearings and Seals on 30015,

30020, 30022Cxx, Kxx, Sxx, and Mxx Models MSSM0708BE/9846AV

63 Section 3: Bearing Assemblies

64 Cylinder + Shell + Bearing + Console Installation

- 30015, 30020 & 30022 Rigid Mount Washer-

Extractors BMP910037/93251V

66 Main Bearing Assembly - 30015C4x, M4x, K5x, S5x BMP910032/96141V

68 Main Bearing Assembly BMP910033/96141V

70 Main Bearing Assembly - 30015M6x BMP910034/95116V

72 Jackshaft Bearing Replacement MSSM0709BE/9273BV

74 Jackshaft Assembly - 30015, 30020, 30022 Rigid

Mount Washer-Extractor BMP910035/93251V

77 Section 4: Shell and Door Assemblies

78 Shellfront Assembly, Conduit & Interlock Installation

- 30015, 30020, & 30022 Rigid Mount Washer-

Extractors BMP920024/93251V

Table of Contents, cont.

Page Description Document/ECN

80 Door Assembly - 30015 & 30020 Rigid Mount

Washer-Extractors BMP920009/94491V

82 Interlock Assembly BMP750046/97341V

85 Section 5: Control and Sensing Devices

86 Replacing and Adjusting the Power Supply MSSM0711AE/9272BV

90 Switch Panel Assembly - 30015, 30020 & 30022

MxG, MxJ, Cxx, K5x BMP880028/96143V

92 About the Coin Counter MSFD0501BE/9273AV

94 Coin Assembly Installation (240V) - 30015, 30020

& 30022 Coin Machines BMP920010/97281V

96 Vibration Safety Switch Adjust MSSMA408BE/9273BV

98 Vibration Safety Switch BMP910038/92343V

99 Section 6: Chemical Supply Devices

100 Liquid Supply Inlet Sidemount BMP940077/94286V

102 Supply Injector and Installation - 30015, 30020,

& 30022 Rigid Mount Washer-Extractors BMP920019/93251V

104 3 Compartment Supply Injector - 30015, 30020,

& 30022 Rigid Mount Washer Extractors BMP770149/96113V

106 Soap Chute & Installation - 30015, 30020, &

30022 Rigid Mount Washer-Extractors BMP920013/93251V

107 Section 7: Water and Steam Piping and

Assemblies

108 Schematic Symbols Key BMP920008/93027V

109 Water/Steam/Drain Schematics - 30015, 30020,

& 30022 Rigid Mount Washer-Extractors BMP920015/96132V

111 Water Inlet & Level Switch Installation & Mounting

Hardware - 30015, 30020, & 30022 Rigid Mount

Washer-Extractors BMP920016/93251V

113 Hays Electric Inlet Valves BMP700710/96081V

115 2-Way Electric Water Valve BMP920029/98443V

117 Universal Actuators & Mounting Hardware for

Watts Ball Valves - New Pivot BMP920005/96067V

120 Air Cylinder for 2" Watts Ball Valves BMP920006/2000133V

122 Watts Ball Valves and Repair Kits BMP920007/96066V

124 Paddlewheel Flow Sensor BMP920025/92662V

126 Steam Installation - 30015, 30020, & 30022 Rigid

Mount Washer-Extractors BMP920021/93251V

128 1/2" & 3/4" Hayes Steam Valves BMP920028/92776V

129 Drain Sump Installation - 30015, 30020, & 30022

Rigid Mount Washer-Extractors BMP920014/93251V

130 Drain Valve Installation - 30015, 30020 & 30022

Rigid Mount Washer-Extractors BMP920020/93251V

132 Electric Drain Valve - 30022 Rigid Mount Washer-

Extractors BMP920017/93251V

Table of Contents, cont.

Page Description Document/ECN

133 Section 8: Pneumatic Piping and Assemblies

134 Pneumatic Schematic - 30015, 30020 & 30022

Rigid Mount Washer-Extractors BMP920018/93251V

135 3 Way Pilot Valves BMP900032/91182V

MHP30RM1AE/9541AV (1 of 1)

ABOUT THIS MANUAL

Scope—This instruction manual is intended to provide preventive maintenance procedures, service proce-

dures, and mechanical parts identification for all Milnor®30015, 30020, and 30022 model rigid mount

washer-extractors. Measurements are in commonly used US and metric units unless otherwise noted.

See the appropriate programming, operating, and troubleshooting manual for information on the control

system. See the schematic manual for electrical parts identification and electrical troubleshooting.

Trademarks of Pellerin Milnor Corporation—The following, some of which may be used in

this publication, are trademarks of Pellerin Milnor Corporation:

Ampsaver®

Autolint®

Auto-Purge®

Autovac

CBW®

Dye-Extractor®

Dyextractor®

E-P Plus®

Gear Guardian®

Hands-Off®

Hydro-Cushion®

Mildata®

Milnet®

Milnor®

Miltrac

Miltron

Staph-Guard®

System 4®

System 7®

Totaltrol®

Manual Number/Date Code (When To Discard or Save)—The manual number/date code

is located on the inside front cover, upper right corner just above the manual name. Whenever the manual is

reprinted with new information, part of this number changes. If the date code after the “/” changes, the new

version applies to all machines covered by the old version, but is improved— thus the old version can

be discarded. If the manual number before the “/” changes, the new manual covers only new machines.

Example: Discard MATMODELAE/8739CV when MATMODELAE/8739DV is received (minor improve-

ments). Also, discard MATMODELAE/8739DV when MATMODELAE/8746AV is received (major im-

provements). But keep MATMODELAE/8746FV when MATMODELBE/8815AV is received, since the

new manual no longer applies to machines originally shipped with the old manual.

Documents and Change Bars—The individual documents comprising this manual use the same

revision criteria as the manual. Text documents also display change bars. Example: When section

MSOP0599AE/9135BV becomes MSOP0599AE/9135CV, change bars with the letter “C” appear next to all

changes for this revision. For a major rewrite (e.g., MSOP0599AE/9226AV), all change bars are deleted.

For Assistance—Please call:

3(//(5,10,/125&25325$7,21

/,0,7('67$1'$5':$55$17<

We warrant to the original purchaser that MILNOR machines including electronic

hardware/software (hereafter referred to as “equipment”), will be free from defects in material

and workmanship for a period of one year from the date of shipment from our factory with no

operating hour limitation. This warranty is contingent upon the equipment being installed,

operated and serviced as specified in the operating manual supplied with the equipment, and

operated under normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery,

we will – at our option – repair or replace the defective part or parts, FOB our factory. We

retain the right to require inspection of the parts claimed defective in our factory prior to

repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized

repairs or service to our equipment, and this warranty shall be void if the equipment is repaired

or altered in any way without MILNOR’s written consent.

Parts which require routine replacement due to normal wear – such as gaskets, contact points,

brake and clutch linings and similar parts – are not covered by this warranty, nor are parts

damaged by exposure to weather or to chemicals.

We reserve the right to make changes in the design and/or construction of our equipment

(including purchased components) without obligation to change any equipment previously

supplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON

THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR

PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES

ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER

PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,

ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL

CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND

THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL

MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR

CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER

WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR

FURNISHES.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO

ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION

WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.

BMP720097

92732A

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