Milnor System 7 User manual

Published Manual Number/ECN: MT30M4G1AE/92097N

• Publishing System: TPAS

• Access date: 10/16/2000

• Document ECN's: Exact

Technical Reference—

System 7 Washer Extractors

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read

About the Manual Identifying Information on the Cover

The front cover displays pertinent identifying information for this manual. Most important, are

the published manual number (part number) /ECN (date code). Generally, when a replacement

manual is furnished, it will have the same published manual number, but the latest available

ECN. This provides the user with the latest information applicable to his machine. Similarly all

documents comprising the manual will be the latest available as of the date the manual was

printed, even though older ECN dates for those documents may be listed in the table of

contents.

When communicating with the Milnor factory regarding this manual, please also provide the

other identifying information shown on the cover, including the publishing system, access date,

and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages

This manual may contain references to “yellow pages.” Although the pages containing

troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if

any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of

contents.

Trademarks of Pellerin Milnor Corporation

The following, some of which may be used in this manual, are trademarks of Pellerin Milnor

Corporation:

Ampsaver®CBW®Gear Guardian®Milnet®Staph-Guard®

Autolint®Dye-Extractor®Hands-Off®Milnor®System 4®

Auto-Purge®Dyextractor®Hydro-Cushion®Miltrac System 7®

Autovac E-P Plus®Mildata®Miltron Totaltrol®

Comments and Suggestions

Help us to improve this manual by sending your comments to:

Pellerin Milnor Corporation

Attn: Technical Publications

P. O. Box 400

Kenner, LA 70063-0400

Fax: (504) 469-1849

Table of Contents

for MT30M4G1AE/92097N

System 7 Washer Extractors

Page Description Document/ECN

1 Addendum BMP900054/90327N

3 Warranty BMP720097/92732A

5 How to Order Parts BMP720097R/72332A

7 Section 1: Foreword

8 About the Documentation MSFD0804AE/88476V

9 Safety Precautions MSOP0501AE/84132V

11 Section 2: Installation

12 Facility Requirements MSIN0702AE/90046V

13 Handling and Setting Procedures MSIN0703AE/90061V

16 Service Connections and Adjustments MSIN0701AE/90373V

21 Dimensional Drawing - 30015 & 30020 Mxx, C4A BD30CWE1CE/92393D

22 Dimensional Drawing - 30015 & 30020 Mxx, C4A Options BD30CWE1CB/92393D

23 Section 3: Functional Description

24 Description of Drive Train MSFD0701AE/90373V

27 System 7 Microprocessor Hardware MSFD0801AE/89461V

29 System 7 Microprocessor Software MSFD0802AE/8946DV

35 Wash Programs for M4G, M5G, M6G with Three-

Compartment Flushing Supplies MSOP0803CE/90091V

37 Section 4: Operation

38 Normal Operation of System 7 Washer-Extractors MSOP0802AE/89372V

45 Section 5: Troubleshooting

46 Testing the Inputs, Outputs and Display on M4G,

M5G and M6G Washer Extractors MSTS0801AE/89462V

53 Section 6: Service and Maintenance

54 Preventive Maintenance/Lubrication MSSM0705AE/90066V

56 Drive Train Service MSSM0706AE/90061V

63 Replacing the Main Bearing Housing MSSM0708AE/90283V

67 Jackshaft Removal and Repair MSSM0709AE/88467V

70 How "Chemwait" Works in Milnor Mark I, II, III,

IV and V Microprocessor Washer-Extractor Controllers MSSM0248AE/9526BV

71 Section 7: Appendices

72 Fuse/Circuit Breaker and Wire Sizing MSSM0118AE/9330AV

74 External Fuse & Wire Sizes for Washer Extractors:

30015C4A, C4T, M4A, M4G, M4J, M4P, M4T BMP850034/95437V

75 External Fuse & Wire Sizes for Washer Extractors:

30015M6G, M6J, M6P, J4P BMP850035/98231V

76 External Fuse & Wire Sizes for Washer Extractors:

30020C4A, C4T, M4A, M4T, M5G, M5J, M5P,

30022C4A, C4T, M4A, M4T, M5G, M5J, M5P,

M5T BMP850038/97027V

B22FM900054/90327N

BMP900054/90327N

3(//(5,10,/125&25325$7,21

/,0,7('67$1'$5':$55$17<

We warrant to the original purchaser that MILNOR machines including electronic

hardware/software (hereafter referred to as “equipment”), will be free from defects in material

and workmanship for a period of one year from the date of shipment from our factory with no

operating hour limitation. This warranty is contingent upon the equipment being installed,

operated and serviced as specified in the operating manual supplied with the equipment, and

operated under normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery,

we will – at our option – repair or replace the defective part or parts, FOB our factory. We

retain the right to require inspection of the parts claimed defective in our factory prior to

repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized

repairs or service to our equipment, and this warranty shall be void if the equipment is repaired

or altered in any way without MILNOR’s written consent.

Parts which require routine replacement due to normal wear – such as gaskets, contact points,

brake and clutch linings and similar parts – are not covered by this warranty, nor are parts

damaged by exposure to weather or to chemicals.

We reserve the right to make changes in the design and/or construction of our equipment

(including purchased components) without obligation to change any equipment previously

supplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON

THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR

PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES

ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER

PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,

ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL

CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND

THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL

MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR

CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER

WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR

FURNISHES.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO

ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION

WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.

BMP720097

92732A

How to order repair parts

Repair parts may be ordered either from the authorized dealer who sold you this

machine, or directly from the MILNOR factory. In most cases, your dealer will

have these parts in stock.

When ordering parts, please be sure to give us the following information:

1. Model and serial number of the machine for which the parts are required

2. Part number

3. Name of the part

4. Quantity needed

5. Method of shipment desired

6. In correspondence regarding motors or electrical controls, please include all

nameplate data, including wiring diagram number and the make or

manufacturer of the motor or controls.

All parts will be shipped C.O.D. transportation charges collect only.

Please read this manual

It is strongly recommended that you read the installation and operating manual

before attempting to install or operate your machine. We suggest that this manual

be kept in your business office so that it will not become lost.

PELLERIN MILNOR CORPORATION

32%2;.(11(5/$86$

FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777

BMP720097R

72332A

Table of contents

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