Migatronic IWF User manual

BRUGSVEJLEDNING

USER GUIDE

BETRIEBSANLEITUNG

GEBRUIKERSHANDLEIDING

IWF

50115036 B2 Valid from 2017 week 27

Dansk ..................................................................3

English ................................................................7

Deutsch.............................................................11

Nederlands .......................................................15

EC DECLARATION OF CONFORMITY

MIGATRONIC A/S

Aggersundvej 33

9690 Fjerritslev

Denmark

hereby declare that our machine as stated below

Type: IWF

conforms to directives: 2014/35/EU

2014/30/EU

2011/65/EU

European standards: EN/IEC60974-5

EN/IEC60974-10 (Class A)

Issued in Fjerritslev 17.05.2017

Niels Jørn Jakobsen

CEO

Tilslutning og ibrugtagning

Advarsel

Læs advarselsblad og denne

brugsanvisning omhyggeligt

igennem inden installation og

ibrugtagning.

Gem til senere brug

Tilslutning

1. Tilslutning af svejseslange (MIG Manager løsning

kan ikke anvendes sammen med IWF)

2. Betjeningspanel

3. Tilslutning af brænderkøling

4. CAN-stik

5. Tilslutning af mellemkabel

Vigtigt!

Når stelkabel og svejseslange

tilsluttes maskinen, er god

elektrisk kontakt nødvendig,

for at undgå at stik og kabler

ødelægges.

Kabelstørrelser

Svejsestrøm DC PULS

200 A 35 mm² 35 mm²

300 A 50 mm² 70 mm²

400 A 95 mm² / 2x50 mm² 95 mm² / 2x50 mm²

500 A 2x70 mm² 2x70 mm²

Svejseproces Afstand til

arbejdsemne

(a+b)

Total kabellængde

i svejsekredsløb

(a+b+c)

MIG - IAC og puls 10 m 20 m

MIG - ingen puls 30 m 60 m

ADVARSEL

Når der trykkes på svejseslangens

kontakt/tast, er der spænding på

svejsetråden.

Tilslutning og ibrugtagning

IWF leveres driftsklar og færdigkonfigureret til

anvendelse med SIGMA2/SIGMA GALAXY og OMEGA2i

standardløsning.

Der er mulighed for at koble op til 25m mellemkabel.

Rangering af tråd

Når der ikke svejses, kan rangering af tråd startes ved

tryk på tasten.

0,5-30 m/min SIGMA

0,5-18 m/min OMEGA

Fejlkoder

Følgende fejlkoder kan vises, når IWF er tilsluttet:

vises, når kommunikationen imellem

strømkilden og den tilsluttede IWF er

forsvundet.

vises, når motorstyringen ikke fungerer

korrekt.

vises, når motoren er overbelastet.

vises, når konﬁgurationen af IWF ikke er

foretaget korrekt. Jumper skal ﬂyttes.

Se jumperindstillingen på side 22.

Tekniske data

Trådhastighed, SIGMA, m/min

Trådhastighed, OMEGA, m/min

0,5-30,0

0,5-18,0

Brændertilslutning EURO

Tråddiameter, mm 0,6-2,4

Gastryk maks. MPa (bar) 0,6 (6,0)

Intermittens 100% v/40°, A 390

Intermittens 60% v/40°, A 450

Intermittens max. v/40°, A/V 550 / 40

Normer EN/IEC60974-5,

EN/IEC60974-10

Dimensioner (HxBxL), mm 220x215x510

Vægt, kg 8,1

1Beskyttelsesklasse IP23

Software

Hvis kontrolprintet udskiftes er det nødvendigt at lægge

software ind i det nye print, ved hjælp af et SD kort.

Nyeste software kan downloades under Product software på

www.migatronic.com. Softwaren skal gemmes på et SD kort,

som skal indeholde mapperne og én eller flere af filerne

som vist herunder.

SD-kort kan bestilles på varenummer 78861297.

Software indlæsning

• Sæt SD-kort i SD-kortlæseren.

SD-kortlæseren kan findes i Remote2eller

SIGMA2/SIGMA GALAXY kontrolboksene i strømkilderne.

Hvis IWF anvendes med OMEGA2, er det nødvendigt at

bruge den interne SD-kortlæser i IWF-enheden (se neden-

stående skitser).

• Tænd maskinen.

• Sluk maskinen og tag SD-kortet ud.

• IWF-enheden er nu klar til brug.

Vedligeholdelse

Rengør IWF med trykluft og efterse trådtrissernes spor og

tænder for slitage, efter behov.

1) Angiver at maskinen er beregnet for såvel indendørs som

udendørs anvendelse

MIGA_SW

SIGMA

10020118.cry

(control software package)

Software indlæsning

Sigma2/Sigma Galaxy

Software indlæsning

Omega2

Betjeningspanelet

Trådhastighed Spænding

Sekvens

(Kun hvis sekvens er aktiveret)

(Kan ikke aktiveres på Basic betjeningspanel)

Drossel

Hæftning ON/OFF Svejsestrøm

Sekvens

(Kun hvis sekvens

er aktiveret)

Spændingstrim

DUO PlusTM

ON/OFF

Indlæs / Vent

Valg af

displayvisning

Til-Fra / Op-ned

justering af værdi

i display

Basic/Advanced

Manuel MIG

Synergic*/Pulse*/Galaxy

Synergisk MIG

* Hvis der vælges manuelt MIG program, er funktionerne som Basic/Advanced betjeningspanel.

Connection and start-up

Warning

Read warning notice and

instruction manual carefully

prior to initial operation and

save the information for later

use.

Connection

1. Torch connection (MIG Manager is not applicable

along with IWF)

2. Control panel

3. Torch cooling connection

4. CAN connection

5. Connection intermediary cable

Important!

In order to avoid destruction

of plugs and cables, good

electric contact is required when

connecting earth cable and

welding hose to the machine.

Cable dimensions

Welding current DC PULSE

200 A 35 mm² 35 mm²

300 A 50 mm² 70 mm²

400 A 95 mm² / 2x50 mm² 95 mm² / 2x50 mm²

500 A 2x70 mm² 2x70 mm²

Welding process Distance to

work piece

(a+b)

Total cable length

in welding circuit

(a+b+c)

MIG - IAC and pulse 10 m 20 m

MIG - non pulse 30 m 60 m

WARNING

When you activate the torch trigger,

there is voltage applied to the

welding wire.

Connection and start-up

The IWF unit (Intermediary Wire Feeder) is supplied

ready for use with SIGMA2/SIGMA Galaxy and OMEGA2in

standard setup.

The IWF unit can be connected to a 25 m intermediary

cable.

Wire inching

When idling, wire inching can be activated by pressing

the key.

0.5-30 m/min SIGMA

0.5-18 m/min OMEGA

Error codes

When using the IWF the following error codes can be

displayed:

is displayed when communication

between power source and IWF unit is

lost.

is displayed when controlling the motor is

not running properly.

is displayed when the motor is overloaded.

is displayed if the IWF was not conﬁgured

correctly. Move the jumper. For jumper

settings, please refer to page 22.

Technical data

Wire feed speed, SIGMA, m/min

Wire feed speed, OMEGA, m/min

0.5-30.0

0.5-18.0

Torch connection EURO

Wire diameter, mm 0.6-2.4

Gas pressure max., Mpa (bar) 0.6 (6.0)

Duty cycle 100% at 40°, A 390

Duty cycle 60% at 40°, A 450

Duty cycle max. at 40°, A/V 550 / 40

Standards EN/IEC60974-5.

EN/IEC60974-10

Dimensions (HxWxL), mm 220x215x510

Weight, kg 8.1

1Protection class IP23

Software

In case of exchange of the control PCB, software must be

reloaded, using an SD card.

Latest software can be downloaded under Product soft-

ware at www.migatronic.com. Save the software on an SD

card containing the folders and one or more of the files

shown below.

To order SD card, use item no. 78861297.

Software loading

• Insert the SD card into the SD card reader.

The SD card reader is in the Remote2or the SIGMA2/

SIGMA GALAXY control boxes in the power sources.

If the IWF unit is used with OMEGA2, use the internal

SD card reader in the IWF unit (see drawings below).

• Turn on the machine.

• Turn off the machine and remove the SD card.

• The IWF unit is now ready for use.

Maintenance

Clean the IWF unit with compressed air and check the wire

feed rolls for wear and tear, as needed.

1) Equipment marked IP23 is designed for indoor and outdoor

applications

MIGA_SW

SIGMA

10020118.cry

(control software package)

Software loading

Sigma2/Sigma Galaxy

Software loading

Omega2

The control panel

Wire feed speed Voltage

Sequence

(only if sequence is activated)

(cannot be activated on Basic control panel)

Choke

Tack welding ON/OFF Welding

current

Sequence

(only if sequence

is activated)

Voltage adjust

DUO PlusTM

ON/OFF

Load/wait

Choise of

display

On-off/up-down

adjustment

of value in display

Basic/Advanced

Manual MIG

Synergic*/Pulse*/Galaxy

Synergic MIG

* If manual MIG programme is chosen, the functions are like on the Basic/Advanced control panel.

Table of contents

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