Metso Neles ValvGuard VG9000F Operating and maintenance manual

Neles ValvGuard™

VG9000F

Rev. 1.1

Installation, Maintenance and

Operating Instructions

7 VG9F 70 en • 7/2011

27 VG9F 70 en

READ THESE INSTRUCTIONS FIRST!

These instructions provide information about the safe handling and operation of the intelligent safety valve controller.

If you require additional assistance, please contact the manufacturer or manufacturer's representative.

Addresses and phone numbers are printed on the back cover.

SAVE THESE INSTRUCTIONS!

Subject to change without notice.

All trademarks are property of their respective owners.

Table of Contents

1 VG9000F VALVGUARD

INTELLIGENT SAFETY VALVE CONTROLLER

WITH FOUNDATION FIELDBUS

COMMUNICATION.......................................... 3

1.1 General.................................................. 3

1.2 Technical description............................. 3

1.3 Markings ................................................ 3

1.4 Technical specifications......................... 4

1.5 Recycling and disposal.......................... 5

1.6 Safety precautions................................. 5

2 TRANSPORTATION, RECEPTION AND

STORAGE ....................................................... 6

3 MOUNTING...................................................... 6

3.1 General.................................................. 6

3.2 Mounting on Metso actuators with

VDI/VDE mounting face......................... 6

3.3 Mounting on linear actuator with IEC 60534

mounting face ........................................ 7

3.4 Mounting and installation of VG9300..... 7

3.5 Piping..................................................... 8

3.6 Electrical connections.......................... 11

4 LOCAL USER INTERFACE (LUI) ................. 12

4.1 Measurement monitoring..................... 12

4.2 Guided start-up.................................... 13

4.3 Configuration menu.............................. 13

4.4 Configuration parameters .................... 13

4.5 Valve travel calibration......................... 16

4.6 Testing................................................. 16

4.7 Limit Switch LS status.......................... 17

4.8 Advance parameters............................ 17

4.9 Special displays................................... 18

5 MAINTENANCE............................................. 18

5.1 Opening and closing of the cover........ 19

5.2 Prestage .............................................. 19

5.3 Spool valve .......................................... 19

5.4 Communication circuit board ............... 20

6 MESSAGES................................................... 20

7 TROUBLE SHOOTING.................................. 22

8 VG9_/K_, VG9_/I_, VG9_F/D_, VG9_F/R_

(WITH LIMIT SWITCHES) ............................. 22

8.1 Introduction .......................................... 22

8.2 Installing VG9_F/K_, VG9_F/I_, VG9_F/D_

or VG9_F/R_ on a valve controller....... 24

8.3 Electrical connections .......................... 24

8.4 Adjustment........................................... 25

8.5 Removal of the limit switches

VG9_F/K_, VG9_F/I_, VG9_F/D_ or VG9_F/R_

for accessing the valve controller......... 25

8.6 Circuit diagrams................................... 25

8.7 Maintenance ........................................ 25

9 TOOLS........................................................... 25

10 ORDERING SPARE PARTS ......................... 25

11 DRAWINGS AND PARTS LISTS .................. 26

11.1 Exploded view and parts list, VG9000F.. 26

11.2 Exploded view and parts list,

VG9_F/K_, VG9_F/I_, VG9_F/D_,

VG9_F/R_ ............................................ 28

11.3 Mounting parts for Metso actuators

with VDI/VDE mounting face................ 30

11.4 Mounting parts for Quadra-Powr®

actuators .............................................. 30

11.5 Mounting parts for linear actuators ...... 31

11.6 Connection diagrams........................... 32

12 DIMENSIONS ................................................ 37

13 CONFIGURATION PARAMETERS .............. 41

14 EC DECLARATION OF CONFORMITY ........ 42

15 TYPE CODING .............................................. 43

7 VG9F 70 en 3

1 VG9000F VALVGUARD

INTELLIGENT SAFETY VALVE

CONTROLLER WITH FOUNDATION

FIELDBUS COMMUNICATION

1.1 General

This manual incorporates Installation, Maintenance and

Operation Instructions for the Metso’s Neles ValvGuard

VG9000F safety valve controller. The VG9000F may be

used with either cylinder or diaphragm type pneumatic

actuators for rotary or linear valves.

1.2 Technical description

Neles ValvGuard VG9000F is a microcontroller-based

safety valve controller and partial stroke test device

with FOUNDATION fieldbus communication. Addition to

FOUNDATION fieldbus there is also a separate binary

24 V DC signal needed. It is isolated from the fieldbus

and powers the safety part.

Main components of ValvGuard are spool valve (SV),

prestage unit (PR) and micro controller (µC). Spool

valve and prestage unit are the only components,

which takes part of the safety action. Spool valve con-

trols the main airflow between supply-, actuator- and

exhaust connections. The spool is operated by spring

force to fail safe position and by pneumatic force gen-

erated by the prestage valve to the normal position. The

prestage valve is coil operated flapper valve (normally

open). Coil of the prestage is energized with the safety

signal (24 V DC) and controlled by the micro controller.

Micro controller cannot prevent the safety action. Pres-

sure sensors (Px) and position sensor (α) are used to

getting the measurements for controlling the PST and

other tests. Measurements from the sensors are used

for the device diagnostics.

The device contains a Local User Interface enabling

local configuration. A PC with FieldCare software can

be used for advanced configuration and diagnostics.

The powerful 32-bit microcontroller controls the valve

position during partial stroke and other special testing.

The measurements include:

❑Safety signal

❑Valve position with contactless sensor

❑Actuator pressures, 2 independent measurements

❑Supply pressure

❑Device temperature

❑Housing pressure

Advanced self-diagnostics guarantees that all measure-

ments operate correctly. Failure of any measurement

does not cause the valve to go to fail-safe position if the

safety signal is operating correctly. After connections of

electric signals (FOUNDATION fieldbus and binary 24 V

DC) and pneumatic supply the micro controller (µC)

reads the input signal, position sensor (α) and pressure

sensors (Ps, P1, P2 and P3). This information is used to

run the partial stroke tests and other tests. .

1.3 Markings

The VG9000F safety valve controller is equipped with an

identification plate (Fig. 2).

Identification plate markings include:

❑Type designation of the safety controller

❑Enclosure class

❑Revision number

❑Input signal (voltage range)

❑Input resistance

❑Maximum supply voltage

❑Supply pressure range

❑Operational temperature

❑CE mark

❑Manufacturing serial number TTYYWWNNNN*)

*) Manufacturing serial number explained:

TT= device and factory sign

YY= year of manufacturing

WW = week of manufacturing

NNNN = consecutive number

Example: PH11011234 = controller, year 2011, week 1,

consecutive number 1234.

NOTE:

The selection and use of the valve controller in a specific

application requires close consideration of detailed

aspects. Due to the nature of the product, this manual

cannot cover all the likely situations that may occur when

installing, using or servicing the valve controller.

If you are uncertain about the use of the controller or its

suitability for your intended use, please contact Metso’s

Automation business for more information.

NOTE:

Micro controller is only able to control the prestage if

safety signal is present (24 V DC). Micro controller can

never prevent the safety action to happen since safety

action is the same as there’s no voltage in the safety

signal line.

Fig. 1 The principle of operation

Fig. 2 Example of the identification plate

PIPING FOR DOUBLE-ACTING ACTUATORS ONLY

47 VG9F 70 en

1.4 Technical specifications

VG9000F SAFETY VALVE CONTROLLER

General

FOUNDATION fieldbus powered diagnostics, 24 V DC

power from the safety system for the safety part.

Suitable for rotary and sliding-stem valves.

Actuator connections in accordance with VDI/VDE 3845

and IEC 60534-6 standards.

Action: Double or single acting

Travel range: Linear: 10–120 mm

Rotary: 45–95°

Measurement range 110° with freely

rotating feedback shaft

Environmental influence

Standard temperature range:

-20° to +85 °C / -4° to +185 °F

Low temperature option:

-40° to +60 °C / -40° to +140 °F

Influence of temperature on valve position:

< 0,5 % / 10 °K

Influence of vibration on valve position

No effect when measured inpulse

2g 5–150 Hz, 1g 150–300 Hz,

0.5g 300–2000 Hz.

No effect on PST if max. response 4g

measured at housing.

No unintended valve movements if max.

response 15g measured at housing

Deviation from profile (only with device usage type hybrid):

<10 %

Enclosure

Material: Anodised aluminium alloy and glass

window (VG92_) or full 316 stainless

steel enclosure (VG93_)

Protection class: IP66, NEMA 4X

Mechanical position indicator and LUI visible through

the main cover (VG92_)

Pneumatic ports: VG9_15 1/4 NPT

VG9235 1/2 NPT

VG9237 1 NPT (1/2 NPT supply)

(single acting only)

Conduit entry thread:M20 x 1.5

Weight: VG9215 3.0 kg / 6.6 lb

VG9235 4.6 kg / 10.1 lb

VG9237 5.0 kg / 11 lb

VG9315 9.0 kg / 19.8 lb

VG92_ with extension housing

plus 1.0 kg / 2.2 lb

VG93_ with extension housing

plus 3.0 kg / 6.6 lb

Pneumatics

Supply pressure: 3.0–7.5 bar / 44–109 psi

Output pressure: 3.0–7.5 bar / 44–109 psi

Air quality: According to ISO 8573-1:2001

Solid particles: Class 6

Humidity: Class 1

(dew point 10 °C / 50 °F below minimum

temperature is recommended)

Oil class: 3 (or <1 ppm)

Capacity with 4 bar / 60 psi supply:

VG9_15 90 Nm3/h / 53 scfm (Cv = 0.7)

VG9235 380 Nm3/h / 223 scfm (Cv = 3.2)

VG9237 feed 380 Nm3/h / 223 scfm (Cv = 3.2)

exhaust 700 Nm3/h / 412 scfm (Cv = 6.4)

Consumption with 4 bar/60 psi supply:

actuator pressurized 0.22 Nm3/h / 0.13 scfm,

actuator vented 0.25 Nm3/h / 0.15 scfm

Electronics

Electrical connections: max. 0.25 - 2.5 mm2

Safety Signal (Binary input)

Connections: 24 V DC: '+' and '-'

Min voltage: 11 V DC

Max output resistance: Ro = 285 Ω

Ex d IIC T5/T6 Gb:

Ui ≤28 V

Pi ≤1.0 W

FOUNDATION fieldbus

Connections: H1: '+' and '-'

Power supply: taken from bus

Bus voltage: 9 to 32 V DC, reverse polarity protection

Max basic current: 14.2 mA

Operating current: 20.7 mA

Fault current (FDE): 6.3 mA

Ex d IIC T5/T6 Gb:

Ui ≤32 V

Ii ≤380 mA

Pi ≤5.32 W

FOUNDATION fieldbus function block execution times

MDO 15 ms

MDI 15 ms

AI 20 ms

Local user interface functions

Depends on the usage option selected (see Chapter 4

for details).

❑Monitoring of valve position, temperature, supply,

actuator pressure difference, device usage

option and binary signal (on or off)

❑Guided start-up function

❑LUI may be locked remotely to prevent unauthor-

ised access

❑Calibration

❑Parameter selection

❑Testing

❑Language selection

❑Alarm and warning state indications

❑Latest event view

See chapter 4 for details of LUI functions.

Ex NOTE:

This manual contains technical specifications for

several types of the VG9000F valve controller. If in

doubt, refer to the type approval certficate of the

respective version.

The certificate is delivered with the field device and is

also available from the manufacturer.

7 VG9F 70 en 5

APPROVALS

Safety

SIL IEC 61508 compliant up to

and including SIL 3 by TÜV

Flameproof and explosion proof

IECEx Ex d IIC T5 Gb (Ta -40°C or -25°C to +85°C)

Ex d IIC T6 Gb (Ta -40°C or -25°C to +70°C)

IEC 60079-0, IEC 60079-1

ATEX II 2G

Ex d IIC T5 Gb (Ta -40°C or -25°C to +85°C)

Ex d IIC T6 Gb (Ta -40°C or -25°C to +70°C)

EN 60079-0, EN 60079-1

Electromagnetic protection

Electromagnetic compatibility

Emission acc. to EN 61000-6-4 (2001)

and FCC 47 CFR PART 15,

SUBPART B, CLASS B (1994)

Immunity acc. to EN 61000-6-2 (2001)

CE marking

89/336/EEC

Electromagnetic compatibility

94/9/EC

ATEX

Interoperability

FDT/DTM VG9000F DTM certified by FDT group

FF DD registered by Fieldbus FOUNDATION

1.5 Recycling and disposal

Most valve controller parts can be recycled if sorted

according to material.

Most parts have material marking. A material list is sup-

plied with the valve controller. In addition, separate recy-

cling and disposal instructions are available from the

manufacturer.

A valve controller may also be returned to the manufac-

turer for recycling and disposal. There will be a charge

for this.

1.6 Safety precautions

CAUTION:

Opening the cover of VG9000F field device enclosure

is allowed for authorized and trained persons only!

Misuse of powered VG9000F field device may cause

a dangerous situation.

CAUTION:

Cover should be opened only in dry places, not

when the device is vulnerable to e.g. salt water.

CAUTION:

Do not exceed the permitted values!

Exceeding the permitted values marked on the valve

controller may cause damage to the controller and to

equipment attached to the controller and could lead

to uncontrolled pressure release in the worst case.

Damage to the equipment and personal injury may

result.

CAUTION:

Do not remove or dismantle a pressurized controller!

Removing or dismantling a pressurized prestage or

spool valve of an ValvGuard leads to uncontrolled

pressure release. Always shut off the supply air and

release the pressure from the pipelines and equip-

ment before removing or dismantling the controller.

Otherwise personal injury and damage to equipment

may result.

WARNING:

Make sure the enclosure exhaust port will not be

clogged!

It may prevent the device to do the safety action.

CAUTION:

Make sure that during the maintenance or commis-

sioning when the device cover is open, water does

not go inside the enclosure.

WARNING:

During calibration and tuning the valve operates

between open and closed positions. Make sure

that the operation does not endanger people or

processes!

WARNING:

Do not operate the device with the cover removed!

Electromagnetic immunity is reduced, valve may

stroke.

Ex WARNING:

The locking screw (part 107) of the cover is essen-

tial to explosion protection.

The cover has to be locked in place for Ex d protec-

tion. The screw grounds the cover to the housing.

Ex WARNING:

Spark hazard!

Protect the aluminium housing and cover from impacts.

Ex WARNING:

Electrostatic charge hazard!

The pointer and display windows are non-conductive.

Clean with a damp cloth only!

67 VG9F 70 en

2 TRANSPORTATION, RECEPTION

AND STORAGE

The safety controller is a sophisticated instrument, han-

dle it with care.

❑Check the controller for any damage that may

have occurred during transportation.

❑Store the controller preferably indoors, keep it

away from rain and dust.

❑Do not unpack the device until installing it.

❑Do not drop or knock the controller.

❑Keep the flow ports and cable glands plugged

until installing.

❑Follow instructions elsewhere in this manual.

3 MOUNTING

3.1 General

If the ValvGuard is supplied with valve and actuator, the

tubes are mounted and the ValvGuard adjusted in

accordance with the customer’s specifications.

The controller is equipped for connection according to

VDI/VDE 3845.

Shaft coupling alternatives for the controller for Metso

actuators are shown in Fig. 4.

For mounting parts for Metso actuators, see 11.3 - 11.5.

3.2 Mounting on Metso actuators

with VDI/VDE mounting face

See figures in Section 11.3.

❑Mount the H-shaped coupling (47) to the shaft.

Apply the thread-locking compound to the screw

(48) and tighten firmly.

❑Remove all protective plastic plugs from the

pneumatic connections.

❑BJ and other single acting actuators: mount a

metal plug (53) with sealant to the C1 connection.

❑Set the direction arrow of the actuator in the direc-

tion of the valve closure member and attach the ear

(2) to the indicator cover in the position shown in

Section 11.3. Secure the screw of the ear using e.g.

Loctite and tighten firmly.

❑Attach the bracket (1) to the ValvGuard.

❑Attach the bracket (1) to the actuator. The shaft cou-

pling of the ValvGuard must fit into the ear (2) so that

the pointer is located in the position shown in Fig.3.

Ex WARNING:

Electrostatic charge hazard!

The paint of the device can enable charging of the

metal parts by high voltage sources. Do not install the

device in proximity of high voltage sources!

Ex i WARNING:

Ensure that the complete installation and wiring is

intrinsically safe before operating the device!

Ex i WARNING:

Do not operate the device with electronics cover

(part 39) removed!

Electromagnetic immunity is reduced, valve may

stroke. Ex i: intrinsic safety may be impaired.

Ex i WARNING:

For intrinsically safe applications, the equipment

must be connected via a certified Zener barrier

placed outside the hazardous area!

Ex d NOTE:

Only persons familiar with Ex d explosion protec-

tion are allowed to work with the device. Special

attention has to be paid to careful handling and

closing of the cover.

Ex d WARNING:

Do not open the cover when an explosive atmos-

phere may be present!

Ex d WARNING:

Use a cable gland with suitable Ex d certification.

For ambient temperature over 70 °C / 158 °F use a

heat resistant cable and cable gland suitable for at

least 90 °C / 194 °F.

ELECTRICAL SAFETY WARNING:

Use fuses for limit switch installations with

50 V AC / 75 V DC or higher.

NOTE:

Avoid earthing a welding machine in close proximity to

an VG9000F valve controller.

Damage to the equipment may result.

NOTE:

The enclosure of ValvGuard safety valve controller

meets the IP66 protection class according to

EN 60529. Cable entry needs to be plugged according

to IP66 and it is not allowed to mount the valve control-

ler in a position where the cable entry is pointing

upwards.

Based on good mounting practice, the recommended

mounting position is electrical connections placed

downwards. This recommendation is shown in our

mounting position coding for control valves.

If these requirements are not fulfilled, and the cable

gland is leaking and the leakage is damaging valve

controller or other electrical instrumentation, our war-

ranty is not valid.

NOTE:

Special care must be taken that the shaft position has

been set according to marking in VG9000F housing

and the pointer in the shaft. Also make sure that the

positioner fail action parameter (PFA) is set correctly

(Section 4.4.3).

7 VG9F 70 en 7

3.3 Mounting on linear actuator with IEC

60534 mounting face

See figure in Section 11.5

❑Attach the feedback arm with spacer to the con-

troller shaft. Note the position of the pointer on the

shaft as in 11.5. Apply thread locking compound

to the screws and tighten firmly. Attach the spring

to the feedback arm as shown in Section 11.5.

❑Mount the controller mounting bracket loosely to

the yoke of the actuator.

❑Remove all plastic plugs from all actuator connec-

tions (3 pcs.).

❑Mount the controller loosely to the mounting

bracket guiding the pin on the actuator stem to

the slot of the feedback arm.

❑Align the bracket and the controller with the actua-

tor stem and adjust their position so that the feed-

back arm is approximately at a 90° angle to the

actuator stem (in the mid-stroke position).

❑Tighten the controller mounting bracket screws.

❑Adjust the distance of the controller to the pin on

the actuator stem so that the pin stays in the lever

slot at full stroke. Ensure also that the maximum

angle of the lever does not exceed 45° in either

direction. Maximum allowed travel of the lever is

shown in Section 11.5. Best control performance

is achieved when the feedback lever utilises the

maximum allowed angle (±45° from horizontal

position). The whole range should be at least 45°.

❑Make sure that the controller is in right angle and

tighten all the mounting bolts.

❑Ensure that the controller complies with previous steps.

Check that the actuator pin does not touch the control-

ler case throughout the entire stroke of the actuator. If

the actuator pin is too long it may be cut to size.

❑Apply grease (Molykote or equivalent) to the con-

tact surfaces of the actuator pin and the feed-

back arm to reduce wear.

3.4 Mounting and installation of VG9300

Mounting bracket

❑Make sure the mounting bracket is suitable for

the weight of the device. See detailed weight

information in Section 1.5.

❑Three extra M8 mounting holes exist in the stand-

ard mounting face of the housing for additional

support. See dimension drawings for VG9300 in

pages 40-41 (Section 12). The use of this extra

support is mandatory in addition to the standard

mounting face.

❑There are also two 6.5 mm holes for additional

support when needed. See dimension drawings

for VG9300 in pages 40-41 (Section 12).

Pipeline support

❑Due to the extra weight of stainless steel version

and/or possible heavy vibration, make sure there

are proper supports in the pipeline to hold the

weight of the valve assembly.

Spool valve protective cover

❑The spool valve protective cover (454) has 2 pcs.

of 1/2” NPT threaded openings.

❑Openings allow an adequate exhaust capacity

and breathing of the spool valve.

❑Openings have breathers (456) installed, but

they can be replaced with protective piping if

needed and when necessary.

❑If VG is installed vertically, it is recommended to

replace the breather with protective piping in the

opening pointing upwards.

Exhaust adapter

❑The exhaust adapter (8) has a 1/2” NPT threaded

opening.

❑Opening allows an excess air to be released from

the housing and to prevent overpressurization.

❑Exhaust adapter has a breather (456) installed,

but it can be replaced with protective piping if

needed and when necessary.

❑Opening in the exhaust adapter shall not be

plugged!

Protective piping

❑Piping of the spool valve cover and/or exhaust

adapter shall be done in cases where it is

assumed that water can go inside the spool valve

cover or into the exhaust adapter in spite of

breathers.

❑Piping shall be done so that the blowing of the

exhaust air is downwards and to prevent water to go

inside the protective cover or the exhaust adapter.

❑Minimum inside diameter of the piping is 13 mm.

❑Exhaust adapter piping shall not be connected

to the spool valve cover piping!

Fig. 3 Mounting on Metso actuator with VDI/VDE

mounting face

NOTE:

Special care must be taken that the shaft position has

been set according to marking in VG9000F housing

and the pointer in the shaft. Also make sure that the

positioner fail action parameter (PFA) is set correctly

(Section 4.4.3).

The pointer on the coupling must

stay in this sector

NOTE:

These instructions are only for the mounting and instal-

lation of VG9300, i.e. stainless steel version of VG9000F.

87 VG9F 70 en

3.5 Piping

Table 2 provides the recommended tube sizes in accord-

ance with actuator sizes. Tube sizes are the minimum val-

ues allowed. For supply air choose a tube one size bigger.

Connect the air supply to S. Connect C1 and C2 to the

actuator, see Fig. 5. C1 must be plugged if single-act-

ing actuator.

Liquid sealants, such as Loctite 577 are recommended

for the pipe threads.

The air supply must be clean, dry and oil-free instrument

air, see Section 1.4.

Fig. 4 Shaft coupling alternatives

45°

VG93

VG92

VDI/VDE 3845 mounting IEC 60534 mounting

SHAFT ENDS

pointer

marks

on housing

marks

on housing

CAUTION:

Do not exceed the permitted supply pressure of

the ValvGuard!

CAUTION:

The stroking times mentioned in Table 2 are trend-

setting. They are measured with 5 bar supply air

pressure, but may vary significantly due to different

factors such as, but not limited to, pressure differ-

ence of the valve, the stiction of the actuator, supply

air pressure, the capacity of the supply air system

and the dimensions of the supply air pipeline.

NOTE:

When opening/closing times are defined in the Table 2,

the specified spool valve size can be used with that

actuator size. If there is '-' sign in the table or if smaller

actuators than shown in the table are used, please con-

tact Metso.

NOTE:

When faster speeds are needed than shown in the

table, QEV or volume booster can be used. Bypass

valve is mandatory with volume boosters and QEV.

Contact Metso for separate instrumentation diagrams

and instructions.

NOTE:

When QEV or volume booster is used, VG with small

spool valve (VG9_15_) is required.

NOTE:

An excess of sealant may result in faulty operation of

the controller.

Sealing tape is not recommended.

Do not exceed torque of 30 Nm/22 lbf ft when fitting

1/4" NPT connectors to C1, C2 and S (VG9_15).

Ensure that the air piping is clean.

NOTE:

A valve controller mounted on a spring actuator must

be connected only as single-acting. See Fig. 5.

Table 1 Spring rates

Actuator type Spring rate (bar/psi)

B1JK 3 / 43

B1J 4.2 / 61

B1JV 5.5 / 80

QPX_A 1.4 / 20

QPX_B 2.8 / 41

QPX_C 4.1 / 60

QPX_D 5.5 / 80

Adjust regulator pressure to a level that is max 1 bar (14.5 psi)

+ spring rate.

CAUTION:

The air supply system must be of sufficient size and

capacity to ensure that at maximum flow during valve

movement the pressure at the ValvGuard must not fall

below 3 bar. Also note that if the air supply system

allows the pressure at the ValvGuard to fall below the

actuator minimum supply pressure during valve move-

ment the stoke speed will be affected.

7 VG9F 70 en 9

Table 2 Piping and stroke times

Actuator

VG_15_

Supply 1/4" NPT

Actuator 1/4" NPT

VG_35_

Supply 1/2" NPT

Actuator 1/2" NPT

VG_37_ (Single acting only)

Supply 1/2" NPT

Actuator 1" NPT

B1C Stroke vol.

dm3/ in3NPT Piping Open

(s)

Piping Open

(s)

Piping Open

(s)

40 43 2624 3/4 10 mm or 3/8" 19 19 16 mm or 5/8" 4.9 5.6 - - -

50 84 5126 1 10 mm or 3/8" 38 38 16 mm or 5/8" 9.6 11 - - -

60 121 7380 1 10 mm or 3/8" 54 54 16 mm or 5/8" 14 16 - - -

75 189 11500 1 10 mm or 3/8" 85 85 16 mm or 5/8" 22 25 - - -

502 195 11900 1 10 mm or 3/8" 87 87 16 mm or 5/8" 22 25 - - -

602 282 17200 1 10 mm or 3/8" 126 126 16 mm or 5/8" 32 37 - - -

752 441 26900 1 10 mm or 3/8" 197 197 16 mm or 5/8" 50 57 - - -

B1J

B1JA

Stroke vol.

dm3/ in3NPT Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

80.9 55 3/8 10 mm or 3/8" 0.5 1.0 - - - - - -

10 1.8 110 3/8 10 mm or 3/8" 0.7 1.4 - - - - - -

12 3.6 220 1/2 10 mm or 3/8" 1.2 2.7 16 mm or 5/8" See Note 1 See Note 1 - - -

16 6.7 409 1/2 10 mm or 3/8" 3.2 4.8 16 mm or 5/8" 0.7 1.3 25 mm or 1" See Note 1 See Note 1

20 13 793 3/4 10 mm or 3/8" 4.6 9.3 16 mm or 5/8" 1.4 2.6 25 mm or 1" See Note 1 See Note 1

25 27 2048 3/4 10 mm or 3/8" 8.9 18 16 mm or 5/8" 2.9 5.4 25 mm or 1" 2.5 2.9

32 53 3234 1 10 mm or 3/8" 15 38 16 mm or 5/8" 4.9 11 25 mm or 1" 4.3 5.3

322 106 6468 1 10 mm or 3/8" 31 77 16 mm or 5/8" 9.8 21 25 mm or 1" 8.5 11

QPX Stroke vol.

dm3/ in3NPT Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

10.62 38 3/8 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

21.08 66 3/8 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

32.18 133 3/8 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

44.34 265 3/8 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

VPVL Stroke vol.

dm3/ in3NPT Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

Piping Air

(s)

Spring

(s)

350 0.7 43.8 1/4 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

400 0.9 56 1/4 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

450 1.5 89 1/4 10 mm or 3/8" See Note 1 See Note 1 - - - - - -

Note 1: Times to be defined later

10 7 VG9F 70 en

Fig. 5 Operation directions, air connections and assembly related parameters

DOUBLE-ACTING ACTUATOR

Self closing

Default setting:

ATYP = 2-A

PFA = CLO

VTYP according to valve type

DOUBLE-ACTING ACTUATOR, REVERSED PIPING

Self opening

Default setting:

ATYP = 2-A

PFA = OPE

VTYP according to valve type

SINGLE-ACTING ACTUATOR, SPRING TO OPEN

SINGLE-ACTING ACTUATOR, SPRING TO CLOSE

1. Self closing

Default setting:

ATYP = 1-A

PFA = CLO (must be in the spring direction)

VTYP according to valve type

2. Self opening

Default setting:

ATYP = 1-A

PFA = OPE (must be in the spring direction)

VTYP according to valve type

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