Metso Nordtrack CT20 User manual
Nordtrack CT20 / CT24
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DRIVING ,16758&7,21S
For more information and
language versions, see:
metso.com/driving
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been any such updates or amendments.
The document has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Despite the fact that every
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Copyright © Metso 2023. All rights reserved.
Metso
Address: PO Box 1220
FI-00101, Helsinki, Finland
Telephone: +358 20 484 100
Internet: www.metso.com
Status: Valid from product update:
R003
Original size:
A4
Customer: Project Phase: Site No:
Project Name: Customer Document ID:
Replaced by: Replaces: Language:
EN
Document Title:
Driving instructions
Nordtrack CT20 / CT24
Equipment No: Item No:
Original instructions Translation of the original instructions
Language: EN
Nordtrack CT20 / CT24 Driving instructions
2 (32) Copyright © Metso 2023. All rights reserved.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:
1
Metso Document ID:
D100013955
Contents
1.1 Driving instructions.............................................................................................................................. 4
1.1.1 Safety.....................................................................................................................................4
1.1.2 Driving directions................................................................................................................... 5
1.1.3 Emergency stop locations......................................................................................................6
1.1.4 Remote stop location............................................................................................................. 7
1.1.5 Drive controls.........................................................................................................................8
1.1.5.1 Remote control device............................................................................................. 8
1.1.6 Preparing for driving.............................................................................................................10
1.1.6.1 Starting the engine.................................................................................................16
1.1.6.2 Setting the track driving mode................................................................................20
1.1.6.3 Connecting the remote control device (wireless connection).................................20
1.1.6.4 Connecting the remote control device (wired connection)..................................... 20
1.1.6.5 Unlocking the remote control device......................................................................22
1.2 Driving................................................................................................................................................23
1.3 Stopping the engine...........................................................................................................................25
1.4 Troubleshooting.................................................................................................................................27
1.4.1 Pairing the remote control device to the machine (Tier 3)................................................... 27
1.4.2 Pairing the remote control device to the machine (Tier 4)................................................... 28
1.4.3 Pairing the remote control device to the machine (Stage V)................................................29
Nordtrack CT20 / CT24 Driving instructions
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1.1 Driving instructions
These driving instructions are valid for Nordtrack CT20/CT24 machines. The purpose of these instructions is
to enable safe moving of the machine during transportation.
NOTE: Do not use the machine for screening or crushing solely based on these instructions. The
actual instruction manual for the machine is delivered separately.
NOTE: In these driving instructions, it is assumed that the machine is in the transport position. If
needed, see the actual instruction manual of the machine for information on how to prepare the
machine for transportation.
1.1.1 Safety
Because of the size and weight of the machine, pay special attention when moving the machine. It is highly
recommended that a banksman is used when the machine is moved.
DANGER
GENERAL HAZARD
Will cause death or serious injury.
Read the safety section before working with the unit. Only competent and trained personnel are
allowed to work with the unit.
WARNING
PERSONAL INJURY HAZARD
Can cause death or serious injury.
Before starting and during track driving the machine, make sure that there are no persons in the
area whose safety may be endangered. Establish a buffer zone of at least 4.5 m (15 feet) around
the machine. Walk around the machine and make sure that there is nobody on, by or below the
machine. Warn everybody in the vicinity before starting.
WARNING
CRUSHING HAZARD
Can cause death or serious injury.
Do not drive the machine in locations where there is a risk of squeezing. Always drive the machine
from a safe distance. If possible, drive the machine from either end of the machine.
Nordtrack CT20 / CT24 Driving instructions
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WARNING
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Be extremely cautious when driving in cold temperatures (below 0°C, 32°F). The response time of
the controls might be longer than usual due to stiff hydraulic oil.
WARNING
COLLISION HAZARD
Can cause death or serious injury.
Always drive the machine from a safe distance. Pay attention to the machine dimensions to avoid
power lines, bridges, branches and other obstacles.
1.1.2 Driving directions
4
2
3
1
Figure 1. Nordtrack CT20 driving directions
Nordtrack CT20 / CT24 Driving instructions
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Metso Document ID:
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4
2
3
1
Figure 2. Nordtrack CT24 driving directions
1. Forward 3. Left
2. Backward 4. Right
1.1.3 Emergency stop locations
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
Nordtrack CT20 / CT24 Driving instructions
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Figure 3. Nordtrack CT20 and Nordtrack CT24 emergency stop locations
1. Press any emergency stop button located on the machine to stop the engine and machine.
2. Turn the ignition key to the off position as soon as possible, if safe to do so.
3. Remove the ignition key.
4. Set the isolator switch to the off position.
5. When safe, release the emergency stop buttons(s) by pulling or twisting.
1.1.4 Remote stop location
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
Nordtrack CT20 / CT24 Driving instructions
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Figure 4. Location of remote stop button
The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used to
stop the machine.
1.1.5 Drive controls
1.1.5.1 Remote control device
WARNING
UNEXPECTED MOVEMENT HAZARD
Can cause death or serious injury.
Make sure the cable of the drive control device does not get caught in the tracks or in any other
moving part of the machine during driving.
You must disconnect the drive control device from the unit immediately after driving and store it in a
safe place when not in use.
Only lift and hold the drive control device by its handles. Do not pull the drive control device from the
cable.
Sleep Mode ON/OFF: The remote control device enters a sleep mode after being inactive for more than 5
minutes. To exit the sleep mode: press the Green lock button (6), or press the Red stop button (7), or
activate one of the track toggles (1, 2, 3).
Power ON/OFF: Hold down the green Lock button (6) for 3 seconds.
Nordtrack CT20 / CT24 Driving instructions
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Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:
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Metso Document ID:
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5
15
2
5
6
5
7
3
5
4
Figure 5. Remote control device
1. Left hand track forward/reverse 5. Information LEDs that provide information about
track driving speed and the state of remote control
device.
2. Right hand track forward/reverse 6. Lock/Unlock
Press this button to lock, unlock, or energize the
remote control device.
3. Left and right track together forward/reverse 7. Engine stop request
4. Track driving speed (option)
Press one of the three buttons to set the track
driving speed.
• Snail – Slow
• Tortoise – Medium
• Hare – Fast
1
2
3
4
5
6
Figure 6. Overview of the LEDs of remote control device
Nordtrack CT20 / CT24 Driving instructions
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Callout LED Color Mode Description
1 Speed: Hare Green Steady Track driving speed set to
fastest.
2 Speed: Tortoise Green Steady Track driving speed set to
medium.
3 Speed: Snail Green Steady Track driving speed set to
slowest.
4 RF status LED Green Steady Paired with machine and
in range.
Orange Flashing Pairing in progress
Red Steady Not paired with machine
or out of range.
5 Battery
Green
Flashing The battery of remote
control device is
charging.
Steady The battery of remote
control device is charged.
Orange Steady The battery charge is low.
Red Steady The battery is out of
charge.
6 Lock/Unlock Red Flashing The remote control
device is locked.
Green Steady The remote control
device is unlocked.
1.1.6 Preparing for driving
NOTE:
Make sure that
• you are familiar with the machine. Read the safety instructions from the start of this manual.
• the process is set to STOP and it will not be started during transportation,
• the driving route is smooth enough,
• differences in altitude or inclinations do not prevent driving,
• the lighting is appropriate at the site or near the machine,
• the area is clear of obstructions and personnel. Especially, take into account any low-hanging
wires, trees, or roof bars.
• you inspect the path where the machine will be driven. Avoid track driving on a steep slope.
Make sure that there are no steep hills, valleys, bumps, or holes on the path.
• the driving surface is not icy or slippery. If needed, sprinkle sand on the surface.
Nordtrack CT20 / CT24 Driving instructions
10 (32) Copyright © Metso 2023. All rights reserved.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:
1
Metso Document ID:
D100013955
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