Maytronics BIO User manual

BIO Assembly Instructions

Page 1of 14

Table of Contents

1. Assembling the Diaphragms ............................................................................................................. 2

2. Assembling the Motor Unit ...............................................................................................................2

3. Assembling the Driving System ........................................................................................................3

4. Assembling the Side Panels..............................................................................................................5

5. Assembling the Floating Cable .........................................................................................................6

6. Positioning the Floats.......................................................................................................................7

7. Positioning the Brush Covers............................................................................................................8

8. Assembling the Outer Casing ...........................................................................................................8

9. Assembling the Impeller Cover ........................................................................................................9

01. Assembling the Cartridge Door...................................................................................................... 10

11. Assembling the Handle ................................................................................................................. 11

12. Assembling the Suction Inlet Plug................................................................................................ 12

13. Assembling the Brushes ............................................................................................................... 13

BIO Assembly Instructions

Page 2of 14

1. Assembling the Diaphragms

2. Assembling the Motor Unit

Step 1.1

Insert two

diaphragms.

Step 2.1

There is only one

way to place the

motor unit in the

frame.

BIO Assembly Instructions

Page 3of 14

3. Assembling the Driving System

Step 2.2

Secure the motor

unit to the frame

with 4X KA50X20

screws.

Step 3.1

Place 4 guide

wheels on both

sides of the robot.

BIO Assembly Instructions

Page 4of 14

Step 3.2

Put 2 hexagon

adaptors into the

pulley.

Step 3.3

Put the pulley and

the Active Brush

gear in their

places on both

sides of the robot.

Step 3.4

Place the track in

its place as shown

on both sides of

the robot.

Step 3.5

Place the side

floats on both

sides of the robot

BIO Assembly Instructions

Page 5of 14

4. Assembling the Side Panels

Step 4.1

Put the side

panels into place

on both sides of

the robot.

Step 4.2

Secure the side

panels in place

with 4 KA50X20

screws on both

sides of the robot.

Note:

Make

sure the

clips are

in place.

BIO Assembly Instructions

Page 6of 14

5. Assembling the Floating Cable

Step 5.1

Connect the

cable's retrofit to

motor unit (mind

the slot shape)

and press it

firmly.

Step 5.2

Press the seal

firmly to the

terminal.

Step 5.3

Tighten the nut

properly by

hand.

Note:

There is only

one way for

the connector

to connect to

the motor

unit terminal.

BIO Assembly Instructions

Page 7of 14

6. Positioning the Floats

Step 5.4

Position the

floating cable on

the motor unit

and secure the

cable holders

with 4 50X12

screws.

Step 5.5

The cable

position on the

motor unit.

Step 6.1

Place the two

floats on the

motor unit.

BIO Assembly Instructions

Page 8of 14

7. Positioning the Brush Covers

8. Assembling the Outer Casing

Step 7.1

Position the 2

brush safety

covers on both

sides of the

robot.

Step 7.1

Position the 2

brush safety

covers on both

sides of the

robot.

Step 8.1

Place the outer

casing on the

frame.

Step 8.2

Secure the outer

casing to the

frame with 4

50X20 screws.

BIO Assembly Instructions

Page 9of 14

9. Assembling the Impeller Cover

Step 9.1

Place the cable

support in its

place on the

outer casing

before closing

the impeller

cover.

Step 9.2

Position the

impeller cover

diagonally on the

outer casing.

Step 9.3

Secure the

impeller cover

with a 50X12

screw.

BIO Assembly Instructions

Page 10 of 14

01. Assembling the Cartridge Door

Step 10.1

Place the

cartridge door on

the casing

Place the top

side first, on

both sides of the

robot.

Step 10.2

Press strongly on

the bottom of

the door to fit

the clips into

place.

Tip:

Place the

top side

first.

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