Lippert Components A-Frame Coupler Installation instructions

lci1.com 574-537-8900 Rev:02.11.20

A-Frame Coupler

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0001314

Table of Contents

Introduction ............................................ 1

Parts List ................................................ 1

Safety Information ..................................... 2

Resources Required ................................... 2

Preparation ............................................. 2

Procedure ............................................... 2

Lower Jack Plate Replacement ........................ 3

Cleanup ................................................. 4

A-Frame

Coupler

Installation and

Owner’s Manual

(For Aftermarket Applications)

Introduction

The purpose of this document is to replace an A-frame

coupler.

Additional information about this product can be obtained

from lci1.com /support or by using the myLCI app.

Replacement components can be ordered from https://

store.lci1.com / or by using the myLCI app. The myLCI

app is available for free on iTunes®for iPhone®and iPad®

and also on Google Play™for Android™users. iTunes®,

iPhone®, and iPad®are registered trademarks of Apple Inc.

Google Play™and Android™are trademarks of Google Inc.

Parts List

Part# Description Qty

135430 A-Frame Coupler 1

lci1.com 574-537-8900 Rev:02.11.20

A-Frame Coupler

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0001314

Safety Information

Resources Required

• Welder

• Welding PPE (helmet, gloves, sleeves, etc.)

• Safety glasses

• Clamps

• 9/16” socket

Preparation

1. Support the trailer according to OEM recommendations.

2. Remove the footpad from the tongue jack.

3. Release the tongue jack from the coupler plate by

unfastening the three 3/8” bolts with the 9/16” socket.

NOTE: Red lines with black borders indicate where

welding is to occur. Orange lines indicate where material

is being removed, either by cutting, grinding or some other

method.

Fig.1

Fig.2

Procedure

1. Remove the coupler (Fig.1A) from the A-frame (Fig.2A)

by cutting the existing welds.

2. Grind down any rough edges after removing the

components. All areas should be smooth before continuing.

NOTE: When cutting o󰀨 the coupler, do not cut into the

A-frame. Make sure to leave enough material to be ground

down.

SUPPORT CHASSIS ACCORDING TO

MANUFACTURER’S RECOMMENDATIONS. FAILURE

TO PROPERLY SUPPORT CHASSIS COULD RESULT

IN DEATH, SERIOUS PERSONAL INJURY, SEVERE

PRODUCT OR PROPERTY DAMAGE.

lci1.com 574-537-8900 Rev:02.11.20

A-Frame Coupler

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0001314

3. Weld the coupler (Fig.3A) back onto the A-frame (Fig.4).Lower Jack Plate Replacement

NOTE: If the lower jack plate (Fig.5A) is not damaged,

it is acceptable to keep the same lower jack plate.

NOTE: If the tongue jack does not line up with the lower

jack plate as instructed in Step 1, replace the lower jack

plate.

1. Place the tongue jack through the coupler and line

the tongue jack up with the lower jack plate.

2. Remove the lower jack plate (Fig.5A) from the

A-frame (Fig.5B) by cutting the existing welds.

3. Grind down any rough edges after removing the

components. All areas should be smooth before

continuing.

Fig.3

Fig.4 Fig.5

lci1.com 574-537-8900 Rev:02.11.20

A-Frame Coupler

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0001314

Manual information may be distributed as a complete

document only, unless Lippert Components provides

explicit consent to distribute individual parts.

All manual information is subject to change without

notice. Revised editions will be available for free

download at lci1.com. Manual information is considered

factual until made obsolete by a revised version.

Please recycle all obsolete materials and contact

Lippert Components with concerns or questions.

Fig.7

Fig.6

4. Using the tongue jack as a guide (not shown for clarity),

insert the replacement lower jack plate onto the tongue

jack. Then position the lower jack plate onto the A-frame

(Fig.6).

5. Weld the replacement lower jack plate (Fig.7A) onto the

underside of the A-frame (Fig.7B).

NOTE: Take care to maintain a perfect right angle with

the tongue jack, so that the tongue jack does not angle

unnecessarily once the lower jack plate is mounted.

Cleanup

1. Inspect all welds once they have cooled. Make sure weld

surfaces are smooth. Clean up any that are necessary.

2. Verify the functionality of the new coupler after

installation is complete.

3. Touch up any blemished areas with black spray paint.

4. Re-install the tongue jack per the manufacturer’s instructions.

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