KWC MARLINO 802 141 Quick guide

Inlet:

hot

water

Inlet:

cold

water

with integrated by-pass -

twin ell not required

Rough in:

K.37.P4.02.931.23

Trim set:

KWC MARLINO

K.21.P4.00

Rough in:

K.37.P4.01.931.23

4 port with diverter

Trim set:

KWC MARLINO

K.20.P4.00

Rough in:

K.37.P4.03.931.23

Trim set:

KWC MARLINO

K.21.P4.00

+4 port without diverter /3 port

802 141 Installation and service instructions

03/00

KWC

MARLINO

Concealed pressure balanced bath and shower mixer

Thisproductisprecisionengineeredtoprovidesuperior

performanceprovidedit is installed and operated in

accordancewiththeserecommendations. In order to

fullyenjoy the comfort, safety and reliability ofyour

pressurebalancing valve, be certain to familiarizeyourselfwith these

instructions.

Failureto follow these instructions maycause damage or improper

operationandnullifythewarranty!

Maintenance:

A) To clean your faucets and accessories simply wipe them with a

wet,soapycloth,immediatelyrinse offwithcold watreandwipe drywith

a soft,dampclothortowel.

B) Mostbathroom and kitchen cleanerscontainaggressive

(acidic/ corrosive) chemicals or abrasiveswhich will harm the

finishandcauseoperationalproblems.

C) Useof these productsvoids the manufacturer's warranty.

Operation:

A counterclockwise rotation opens the valve beginning with cold water.

Preventing accidental scalding.

An adjustable hot limit stop reduces risk of exposure to extremely hot

water.

Clockwise rotation of the handle closes the valve.

The valve's comfort zone ensures a safe,

reliable and precise adjustment of mixed

water temperature in the range from

95° F (35°C) to 105°F (40°C).

The featherlight touch of the handle

provides simple and easy control for

the young or elderly.

Schweiz, Suisse:

KWC AG

Hauptstrasse

CH-5726 Unterkulm

Tel. : 062 768 67 77

Fax : 062 768 61 62

USA:

KWC FAUCETS INC.

1770 Corporate Drive # 580

Norcross, GA 30093

Phone: 678 334 2121

Fax: 678 334 2128

Operating data

Ideal operating pressure : 3 bar (45 PSI)

Max. operating pressure : 5 bar (70 PSI)

Equal pressures cold/warm recommended

Ideal water temperature : 65 °C (149°F)

Max. hot water temperature : 90 °C (194°F)

Attention:

Beforeinstallation flushpipesthoroughly!

KWC

105˚F

40˚C

95˚F

35˚C

RMATUREN

ROBINETTERIE

RUBINETTERIA

GRIFERIA

FAUCETS

1/2" FPT

Inlet:

hot

water

Inlet:

cold

water

Inlet:

hot

water

Inlet:

cold

water

Inlet:

hot

water

Inlet:

cold

water

MINIMUM

MAXIMUM

MINIMUM

MAXIMUM

K.37.P4.02

K.37.P4.01

MINIMUM

MAXIMUM

MUM

AXIMUM

MUM

MAXI

K.37.P4.03

MINIMUM

MAXIMUM

102mm

39mm / 1 17/32"

67mm

2 5/8"

70mm

2 3/4"

70mm

2 3/4"

86mm

3 3/8"

180mm / 7 1/8"

179mm / 7 1/32"

96mm / 3 25/32"

180mm / 7 1/8"

81mm /

3 3/16"

100mm /

3 15/16"

58mm / 2 9/32"

39mm / 1 17/32"

58mm / 2 9/32"

1150mm

45"

1980mm

78"

840mm

33"

810mm

32"

Shower only Tub / shower

Floor

line

1170mm

46"

179mm / 7 1/32"

96mm / 3 25/32"

Standard installation: Back-to-back installation:

140mm /

5 1/2"

Rough inStandardinstallation

Back-to-backinstallation

Dimensions

Back-to-back installation:

In back-to-back installations, cartridge must be

rotated 180°to ensure proper valve operation.

3 port valve, shower only:

Position valve with outlet up. Finished wall must be within the

dimensions shown on finished wall template.

4 port valve, tub and shower:

Position valve with shower outlet marked "S" up and the tub outlet

marked "T" down.

Finished wall must be within the dimensions shown on finished wall

template.

Finished wall template must remain intact for finished

wall surface measurements and as a template for

plastering and / or tiling.

It is not necessary to remove the pressure balancing

cartridge from the valve during normal soldering of

connections, using propane-butane gas. Do not use

OXYGEN-ACETYLENE!

When soldering connections, do not use excessive

heat!

To test the pipe joints, pressurize both hot and cold

inlets!

shut-off valves

(4)

(5)

(1)

(7)

(8)

(7)

(6)

stop post

(downward)

stop ring (3)

stop post

(downward)

cartridge stem

stop ring

stop post

A) B)

rotating of the stem

(9) to the desired

max. temperature

max. hot temperatur

Torx 20

hot limit ring (10)

Do not overtighten !

stop ring (3)

valve steam

driver (2)

screw (1)

valve stem

driver (2)

(9)

Installation of the trim set and setting the hot limit stop

Close shut-off valves:

- Once shower enclosure is completed, remove the finished wall template.

- If the valve body is equipped with service stop valves close the hot and

cold water supplies. Otherwise, shut the supply at the nearest source.

Remove valve stem driver and stop ring:

- Remove the screw (1) to remove the plastic valve stem driver (2).

- Remove stop ring (3) note position.

Turn cartridge for back-to-back installation:

- Remove the four cover screws (4) and the valve cover (5) with O-ring (6).

- Pull the cartridge out. Do not damage the O-ring seals.

- Rotate the cartridge 180°turning it upside down. Place it into the valve

body. Note position of hot ("H") and cold ("C") markings on the cartridge:

"H" hot will now be on the right and "C" cold on the left. Two alignment pins

located on the rear of the cartridge must sit in the locating holes within the

valve body. Cartridge is correctly engaged when pushing the cartridge, it

will not rotate.

InstallationBack-to-back

(ifapplicable)

Installation of the escutcheon (8):

Install escutcheon screws (7) into valve cover posts.

Slide the escutcheon (8) over the screw heads and rotate escutcheon

counterclockwise.

Tighten the screws (7) so the escutcheon is firmly pressed against the wall and

does not rotate. Do not overtighten!

- Put the O-ring on the valve cover. Make sure the surface of the valve

cover, on which the O-ring will sit, and the O-ring are both clean.

- Position the valve cover with stop post facing down. Seat the cover to the

body. Do not pinch the O-ring. The assembly should fit together with a

minimum of pressing force.

- Tighten up the cover screws diagonally, first lightly and then more

firmly.

Fix stop ring on closed position:

- Close the valve by turning the cartridge stem clockwise.

- Position the stop ring on the stem as shown in figure 4.

- Install plastic stem driver (2) with screw (1).

Setting hot limit stop:

A) Rotate escutcheon driver stem (9) counterclockwise until a desired and safe

hot water temperature is reached (recommened maximum is 110°F / 43°C)

B) Place the hot limit ring (10) over the splines on the stem (9) with the hot limit

ring resting against the stop post on the escutcheon.

Closing the valve while rotating the stem (9) clockwise until it stops,

Install the handle.

ÂÃ

ÀÁ

ÂÃ

* Please specify the color when placing your order.

*Z.505.263 bath

*Z.505.264 shower

(without hole for diverter)

*Z.532.548

(standard length 130mm / 5 1/8")

Z.532.544

Z.532.545

Z.532.642

Z.632.096

Z.532.641

Z.603.929

Z.532.547

*Z.505.179

*Z.532.543

Z.632.029

*Z.532.549

(extended length 155mm / 6 1/8")

Malfunction:

Hot and cold reversed

Tub filler shower head drips after shutting off the

valve.

Shower insufficiently hot

No flow of hot or cold water

Valve body too deep in wall

Cause:

Hot and cold water supplies have been connected in

reverse.

Water remains in the shower piping.

(This is normal)

Incorrect setting of the stop ring causing a partially

opened cartridge.

Cartridge inlet O-ring seal is faulty.

Hot limit stop incorrectly set.

Either the hot or cold side is not fully pressurized.

Debris caught inside the inlet of the cartridge.

No engagement between escutcheon and plastic

driver.

Improper installation.

Remedy:

Rotate cartridge as described in "Back-to-back

installation".

Allow approximately 3 - 5 minutes to drain column, or

push lever on tub spout to the tub fill position *.

Reset the hot limit stop ring as described in rough-in

installation.

Check the O-ring for cuts or damage and replace if

necessary.

Refer to the instruction: Check hot water temperature.

Be sure service stops are both fully open and system

is pressurized.

Remove cartridge and flush out or remove any debris

lodged inside the hot or cold inlets.

Install either the 1/2" or 3/4" extension kit.

Never try to stop dripping by applying excessive force to the handle when closing the valve!

Installation of the trim set

Troubleshooting

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