Konica Minolta Copier 2223 User manual

OPTION

1. MAINBODY

PRODUCT SPECIFICATIONS .................................... 1-1

[1] Type ................................................................. 1-1

[2] Function ........................................................... 1-1

[3] Particulars of Machine...................................... 1-1

[4] Maintenance..................................................... 1-1

[5] Operating Environment .................................... 1-1

CENTER CROSS-SECTION....................................... 1-2

DRIVE SYSTEM SECTION......................................... 1-3

[1] Main Drive ........................................................ 1-3

[2] ADU Nip Roller Drive ....................................... 1-3

MAIN DRIVE SECTION............................................... 1-4

[1] Construction ..................................................... 1-4

[2] Mechanism....................................................... 1-4

[3] Disassembly and Assembly ............................. 1-5

[5] Paper Exit Gate Control ................................. 1-13

[6] Paper Feed Control........................................ 1-13

ADU NIP ROLLER DRIVE SECTION........................ 1-14

[1] Construction ................................................... 1-14

[2] Mechanism..................................................... 1-14

[3] Disassembly and Reassembly ....................... 1-16

[4] ADU Control ................................................... 1-21

LCT/PFU SECTION................................................... 1-23

[1] Construction ................................................... 1-23

[2] Mechanism..................................................... 1-23

[3] Disassembly and Reassembly ....................... 1-24

[4] LCT Lift Control .............................................. 1-28

2. DIAGRAMS

DB-307/107/607 ELECTRICAL PARTS LAYOUT

DRAWING ................................................................... 2-1

DB-307/107/607 CONNECTOR LAYOUT DRAWING. 2-3

DB-307/107/607 OVERALL WIRING DIAGRAM......... 2-5

DRIVE BOARD CIRCUIT DIAGRAM .......................... 2-6

DB-307/107 ADU FACE SIDE TIMING CHART

(A4, 2 sheets stacking) ............................................ 2-7

DB-307/107 ADU BACK SIDETIMING CHART

(A4, 2 sheets Re-feed)............................................. 2-8

CONTENTS

1-1

PRODUCT SPECIFICATIONS

[1] Type

Type: ADU None-stack type (paper conveyance/

changeover with nip rollers)

LCT Tray paper feed (front loading)

PFU Tray paper feed (front loading)

[2] Function

Paper size: ADU A3 to A5R

11×17 to 8.5×11R

LCT A4/A4R/B5/B5R/A5R

8.5×11/8.5×11R

PFU A4/A4R/B5/B5R/A5R

8.5×11/8.5×11R

Kind of paper: 60 g/m2to 90 g/m2fine quality paper

ADU capacity: 10 sheets max. (80g/m2)

Tray capacity: LCT 1000 sheets max. (80g/m2)

PFU 250 sheets max. (80g/m2)

[3] Particulars of Machine

Power requirements: DC24V/5V (supplied from the

main body)

Max. power consumption: 50 VA

Weight: Approx. 36 kg

Machine dimensions:

[4] Maintenance

Maintenance: Same as the main unit

Service life: Same as the main unit

[5] Operating Environment

Temperature: 10˚C to 33˚C

Humidity: 20% to 80% RH

These specifications are subject to change without notice.

(mm)

PRODUCT SPECIFICATIONS

565 520

470

1-2

CENTER CROSS-SECTION

ADU nip rollers

from main body to main body

ADU section

ADU stacker section

Changeover

conveyance section

LCT paper feed roller

Conveyance rollers

(Upper)

LCT tray

PFU paper

feed roller

PFU tray

Conveyance rollers

(Middle)

Conveyance rollers

(Lower)

DB-307 CENTER CROSS-SECTION

1-3

ADU changeover gate

Nip roller elevating cam

ADU changeover

solenoid (SD101)

Changeover/

clutch lever

ADU drive motor (M101)

Nip rollers (16)

Changeover conveyance roller 1 Drive gear

of main body

(ADU Conveyance Drive)

Drive gear of main body

(LCT/PFU Conveyance Drive)

Conveyance roller (Lower)

PFU paper

feed roller

Conveyance roller

(Middle)

Conveyance roller

(Upper)

LCT paper feed roller

Changeover

conveyance roller 3

Changeover

conveyance roller 2

[1] Main Drive

[2] ADU Nip Roller Drive

DRIVE SYSTEM SECTION

DB-307 DRIVE SYSTEM SECTION

1-4

Changeover conveyance roller 1 Drive gear

of main body

(ADU Conveyance Drive)

Drive gear of main body

(LCT/PFU Conveyance Drive)

Conveyance roller (Lower)

PFU paper

feed roller

Conveyance roller

(Middle)

Conveyance roller

(Upper)

LCT paper feed roller

Changeover

conveyance roller 3

Changeover

conveyance roller 2

[1] Construction

MAIN DRIVE SECTION

[2] Mechanism

Mechanism Method

LCT paper feed drive Gear driven by main motor/

gear drive

PFU paper feed drive Gear driven by main motor/

gear drive

Paper route change Paper exit change gate

ADU changeover roller drive Gear driven by Main motor/

gear drive

∗1. Paper route change

The route of a paper from the fuser section is changed by

the paper exit change cover gate: one path is to cause the

paper to come out of the exit, and the other is to cause the

paper to go to the ADU reversal section.

In case of one-sided copying mode, paper goes to the exit,

and in case of two-sided copying mode, it goes to the ADU

reversal section.

Theexit paperchangeover gateis controlledby turningon/

off the ADU gate solenoid (SD13).

MAIN DRIVE SECTION

∗1

Paper exit change gate ADU gate solenoid (SD103)

To ADU Reversal Section

Paper Exit

1-5

PapersfedtotheADUareheldbytheniprollersandstored

in the stack section up to 10 sheets.

ADU

nip rollers

ADU

stack section

The paper in the stack section is fed to the changeover

conveyancesectionby meansofreverse rotationofthe nip

roller. The paper is entered into the normal conveyance

route in the main body, then copied on the back side and

finally delivered to the exit tray.

ADU stack section

ADU nip rollers

Changeover

conveyance

section

MAIN DRIVE SECTION

[3] Disassembly and Assembly

Caution: Disconnectthepowercableplugfromthewall

outlet.

1. Removing/reinstalling the ADU Conveyance Unit

(Lower)

a. Procedure

(1) Open the upper main body.

(2) Remove the four set screws, then remove the exit tray

with the mounting plate.

CAUTION:If the sorter is already installed, remove the sorter

first from the main body.

(3) Remove the set screw, then remove the fixing front

cover.

Set screwFixing Front cover

Set screws

Exit tray Exit tray

mounting plate

1-6

Set screws

ADU Guide unit

(4) Remove the four set screws, then remove the ADU

guide unit.

(5) Remove the set screw, then remove the ADU Convey-

ance unit (Lower).

Set screw

ADU conveyance

unit (Lower)

(6) Reinstall the guide in the reverse order of removal, but

the following should be carefully executed.

Note: 1. MakesuretheholesintheADUgatesolenoid(SD103)

are aligned with the two locating pins.

Pins/holes

ADU gate solenoid (SD103)

ADU Conveyance Unit (Lower)

Holes Pins

2. Align the two pins on the back of the ADU Convey-

ance unit (Lower) with the holes in the main body.

MAIN DRIVE SECTION

1-7

MAIN DRIVE SECTION

2. Removing/reinstallingtheADUconveyanceguide

(Upper)

a. Procedure

(1) Open the upper main body.

(2) Remove the four set screws, then remove the Exit disk

mounting plate and the exit tray.

CAUTION: Machinewiththesorter:

Releasethesorterfromthemainbody .

Set screws

Exit tray Exit tray

mounting plate

(3) Remove the four set screws, then remove the ADU

guide unit.

Set screws

ADU guide unit

(4) Remove the main body tray, two set screws, and the

lower main body cover (left).

Set screws

Lower main body cover (left)

(5) Remove the set screw, and the left rear cover, sliding it

to downward to clear the protruding part.

(6) Remove the two set screws, then remove the ADU

conveyance guide cover.

ADU conveyance guide cover

Set screws

Set screw

Left rear cover

1-8

MAIN DRIVE SECTION

(7) OpentheADUleftdoor,andremovethefoursetscrews,

then remove the reinforcement plate.

Set screws

Reinforcement plate

ADU left door

(8) Remove the four set screws, then remove the ADU

conveyance guide (Upper) toward the front.

CAUTION:When removing the ADU conveyance guide (Up-

per), remove all outside set screws.

ADU conveyance guide (Upper)

Set screws (Outside)

(9) Disconnect the relay connector (CN118) for the ADU

conveyance 1 PS (PS101), then remove the ADU con-

veyance guide (Upper).

(10)Reinstall the ADU conveyance guide (upper) in the

reverse order of removal.

3. Removing/reinstalling the ADU changeover con-

veyance guides (1 to 4)

a. Procedure

(1) Remove the main body from the DB-307.

(2) Open the ADU left door.

(3) Removethe two set screws, thenremove the reinforce-

ment plate.

ADU left door

Set screws

Reinforcement plate

ADU conveyance 1 PS (PS101)

Relay connector (CN118)

1-9

(4) Disconnecttheconnector(CN235)from theADU paper

exit PS (PS102).

(5) Remove the harnesses for LCT solenoid (SD104) and

ADUleftdoorinterlockswitch(MS102)fromtheharness

clamps.

Connector (CN235)

Wire harnesses for SD104 and MS102

ADU paper exit PS (PS102)

(6) Disconnecttheconnector(CN236)form theADU paper

feed PS (PS103), and the bundle of wires from the

bundle tie.

(7) Remove the set screw and one plain washer, then

remove the changeover conveyance guide 1.

Set screw

Changeover conveyance guide 1

Plain washer ADU paper feed PS (PS103)

Connector (CN236)

Set screws

Changeover conveyance guide 2

(8) Remove the four set screws, then remove the change-

over conveyance guide 2.

(9) Remove the four set screws, then remove the DB rear

cover.

DB rear cover

Set screws

MAIN DRIVE SECTION

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