Konica Minolta FS-503 User manual

E-1

INSTALLATION MANUAL

15AE955011

FS-503 Finisher

I. Machine Combination Examples

[MFP 105ppm series]

• For installation procedures for FS-503 + MFP

105ppm series, see pages 3 to 6, and 18 to 19.

• For installation procedures for FS-503 + LS-501

+ MFP 105ppm series, see pages 10 to 12, and

18 to 19.

• For installation procedures for FS-503 + FD-501

+ MFP 105ppm series, see pages 13 to 15, and

18 to 19.

• For installation procedures for FS-503 + SD-501

+ MFP 105ppmseries, see pages 15 to 19.

[COLOR MFP 65ppm series]

• For installation procedures for FS-503 + RU-504

+ COLOR MFP 65ppm series, see pages 7 to 10,

and 18 to 19.

• For installation procedures for FS-503 + LS-501

+ RU-504 + COLOR MFP 65ppm series, see

pages 10 to 12, and 18 to 19.

• For installation procedures for FS-503 + FD-501

+ RU-504 + COLOR MFP 65ppm series, see

pages 13 to 15, and 18 to 19.

• FS-503 + SD-501 + FD-501 + RU-504 + COLOR

MFP 65ppm series, see pages 15 to 19.

* When installing the FS-503 on the COLOR

MFP 65ppm series, a RU-504 is required.

• FS-503+Machine+PF-701

• FS-503+LS-501+Machine+PF-701

• FS-503+FD-501+Machine+PF-701

• FS-503+SD-501+Machine+PF-701

(FS-503+SD-501+FD-501+Machine+PF-701)

15AEIXE001S

15AEIXE002SA

•

FS-503+SD-501+FD-501+RU-504+Machine+PF-601

•FS-503+RU-504+Machine+PF-601

•FS-503+LS-501+RU-504+Machine+PF-601

•FS-503+FD-501+RU-504+Machine+PF-601

Applied Machine:MFP 105ppm/COLOR MFP 65ppm

For Product Code 56U*-Z*/564*-7*, A03U, A03V

E-2

II. Accessory parts III. Confirmation Prior to Installation

1. Select a flat and stable place for installing the

machine.

2. Unit weight: Approx. 80kg

3. Make sure to have an adequate number of per-

sons for handling or carrying the machine.

4. The packaging material should not be reused for

repacking.

5. Choose a location where air conditioners and

other drafts do not directly blow on the main tray

(to prevent paper-exiting failures).

IV.Lock Removal Procedures

1. Visually inspect the unit, and remove external

locking tapes and accessory parts.

No. Name Shape Q’ty

1. Installation

plate/1

15AQIXC001SA

2. Installation

plate/2

15AQIXC002SA

3. Installation

plate/3

15AQIXC003SA

4. Installation

plate/4

15AQIXC004SA

5. Connector

cover

15BMIXC002SA

6. Main tray

15AEIXC001SA

7. Sub tray

15AEIXC002SA

8. Truss screw

(black) M4x6 2

9. TP screw

(black) M3x6 2

10. TP screw

M4x6 8

11. TP screw

M4x10 2

12. Installation

manual 1

[Note: Case of MFP 105ppm series]

When FS-503 is installed in MFP 105ppm series,

be sure to execute;

• Setting of DIP SW

• Perform a software update (ISW)

Locking tapes

Accessory parts

Locking tapes

15AEIXE003SA

E-3

2. Remove the locking tapes from each guide plate,

and remove the locking materials (4 places).

3. Pull out the stacker and remove the locking tapes.

Remove the locking materials (2 pieces) within the

stacker.

4. Remove the cushions and locking guide tapes

from the stapling portion.

V. Installation Procedure

1. Turn OFF the machine’s Sub and Main switches,

and unplug the power cord.

2. Install the Installation plate/1 (2 places), the

Installation plate/2, and the Installation plate/3 on

the left side of the machine as below. (TP screw

M4x6: 2 pcs. each x 4 places)

Note:

For the Installation plate/2 and the Installation

plate/3, use the screw holes with the engraved

marking “FS503.”

Locking tapes

Locking

materials

15AEIXE004SA

Locking tapes

Locking materials

Locking tapes

Locking guide tape

15AEIXE005SA

Installation procedure for

[FS-503+ MFP 105ppm series]

Cushions

Locking

guide tapes

15AEIXE006SA

Installation plate/1

Installation plate/2

Installation plate/3

Engraved marking FS503

15AEIXE007SA

E-4

3. Remove the connector cover on the left side of

the machine. (1 screw)

4. Remove the back cover of the FS-503.(5 screws)

5. Turn OFF DIP SW2.

Note:

• This procedure is required because by

default it is set for a COLOR MFP 65ppm

series.(Factory default of SW2: ON)

• Do not change other switches.

6. Remove the CN-19 connector on the control board

as shown in the figure below.

7. Remove the jumper connector from the clamp.

8. Connect the jumper connector to CN-19 on the board.

Note:

Unless the jumper connector is connected, the

ISW cannot be performed.

Connector cover

15AEIXE008SA

15AEIXE019SA

Back cover

15AEIXC004SA

15AEIXE065SA

CN-19

Jumper connector

15AEIXE020SA

CN-19

Jumper connector

FS-503 connector

E-5

9. Install the back cover of the FS-503 (5 screws).

10. Remove the protective cover from the connector

of the FS-503, and pull out the connector toward

the back cover.

11.Install the FS-503 to the machine.

(1) Align the top and bottom holes of the FS-503

to the Installation plate/1 pins, and lock them

by sliding the FS-503 to the back.

Note:

If the vertical opening between the FS-503 and the

machine is not even and their heights are different,

adjust the height of the four casters of the FS-503

to make the opening even.

(2) Connect the three FS-503 connector jacks to

the connector plugs of the machine on the

paper exit side.(One small 2pin connector will

not be used.)

(3) Install the Connector cover.

(TP screw (black) M3x6: 2 pcs.)

Place to pull out

the connector jack

Connector jack

15AEIXE009SA

Top

Bottom

FS-503 Machine

Holes Installation plate/1

15AEIXE010SA

Skew adjustment

15AEIXE011SA

Machine connector plugs

FS-503 connector jacks

Do not use this

15AEIXE012SA

Connector cover

TP screws

(black) M3x6

15AEIXE013SA

E-6

(4) Secure the upper part of the FS-503 to the

machine with a screw. (TP screw M4x10: 1 pc.)

(5) Install the Installation plate/4 to secure the

lower part of the FS-503 to the machine. (TP

screw M4x10: 1 pc.)

12.Insert the sub tray into the sub tray paper exit slot

on the FS-503.

Note:

When installing the sub tray, push the tray all the

way in until you hear a click.

13.Install the main tray on the main tray up-down

portion on the FS-503 (Truss screw M4x6: 2 pcs.)

Note:

When installing the main tray, hook the main tray

guide holes to the four auxiliary metal hooks and

secure the tray.

14.Perform a software update (ISW). For ISW pro-

cedures, see the service manual.

Note:

The software is designed for the COLOR MFP

65ppm series, so be sure to run it.

TP screw M4x10

15AEIXE014SA

Installation plate/4

TP screw M4x10

15AEIXE015SA

Sub tray

15AEIXE016SA

15AEIXE017SA

Main tray

Truss screws M4x6

E-7

* For the installation procedure for the RU-504,

see the RU-503/504 installation manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.

2. Remove the positioning bracket/top of the FS-

503 (two screws).

3. Install machine installation plate/L (included in the

RU package) (TP screw M4x6: 4 pcs.: included

with the RU).

4. Install the blindfold plate (included in the RU

package) (TP screw M4x6: 2 pcs.: included with

the RU).

5. Align the bottom hole of the FS-503 with the posi-

tioning pin on the power supply unit, and lock

them by sliding the FS-503 toward the back.

6. Open the front door of the FS-503, and install

installation plate/4 (TP screw M4x10: 1 pc.).

Note:

If the screw holes do not match when securing instal-

lation plate/4, adjust the height of the four casters of

the FS-503 to match the screw holes.

Installation procedure for

[FS-503 + RU-504 + COLOR MFP 65ppm series]

15AEIXE038SA

Positioning bracket/top

15AEIXE039SA

Machine installation plate/L

TP screws M4x6

15AEIXE040SA

Blindfold plate

TP screws M4x6

15AEIXE041SA

FS-503 RU

Hole position

15AFIXE042SA

Installation plate/4

TP screw

M4x10

Skew adjustment

15AEIXE011SA

E-8

7. Install the reinforcing plate/R (included in the RU

package) on the back of machine installation plate/

R and machine installation plate/L (TP screw

M4x6: 4 pcs.: included with the RU).

8. Retract the supporting leg on the back side of the

power supply unit.

9. Connect the four FS-503 connector jacks to the

connector plugs of the power supply unit.

10. Place the conveyance unit on the rail of machine

installation plate/R and machine installation plate/

L, and slide it all the way in until it stops at the

back.

11.Remove the lock shaft of the conveyance unit.

(1 black screw).

Note:

When removing conveyance unit, being to use the

lock shaft, keep.

12. Pull out the conveyance unit, secure it with

screws [TP screw (black) 3x8: 2pcs.: included

with the RU], and push it back.

15AQIXE050SA

TP screw M4x6

TP screw

M4x6

Reinforcing

plate/R

15AQIXC008SA

15AEIXE043SA

FS-503 connector

15AQIXE052SA

Conveyance unit

Machine installation

plate/R

Machine

installation

plate/L

Machine Option

Lock shaft

15AQIXE053SA

15AQIXE054SA

TP screw M3x8

Option side Machine side

E-9

13. Loosen two screws, and remove the connector

cover on the back side of the RU conveyance

segment.

14. Connect two connector jacks of the power sup-

ply unit to the connector plugs of the conveyance

segment, and secure the wire bundle with two

clamps as shown in the figure.

15. Secure the bundled connectors of the power sup-

ply unit with the clamp on the connector cover.

16. Install the connector cover on the RU convey-

ance segment.(2 screws)

Note:

Put the wire bundled into the RU machine so that it

will not get hooked when the conveyance segment

is pulled out.

17. Install the back cover (included with the RU)

[Truss screw (black) M4x6: 2 pcs.: included with

the RU].

18. Install the front cover (included with the RU).

(1) Temporarily place two screws in the front of the

power supply unit (TP screw M4x6: 2 pcs.:

included with the RU).

15AQIXE055SA

Connector cover

15AQIXE056SA

Power supply

connectors

Clamps

Wire bundle

00AAIXE000SA15AQIXE057SA

Clamp

15AQIXE058SA

Connector cover

15AEIXE044SA

Back cover

Truss screws(black)

M4x6

15AQIXE060SA

TP screws M4x6(temporarily secured)

E-10

(2) Align the bottom holes of the front cover with

the pins of the power supply unit, and use the

temporarily placed screws to secure it.

Note:

If the front cover does not close because it touches

the machine or optional unit, adjust the horizontal

position or angle of the front cover. If the actuator

does not turn the interlock switch ON, adjust the

position of the actuator adjustment plate as well.

19. Plug in the power cord.

Connect the power cord to the RU-504 and plug

it into the outlet. (included in the machine pack-

age)

* For the installation procedure for the RU-504,

see the RU-503/504 installation manual.

1. Turn OFF the machine's Sub and Main power

switches, and unplug the power cord.

2. Install the Installation plate/1 (2 places), the

Installation plate/2, and the Installation plate/3 on

the left side of the LS-501 as below. (TP screw

M4x6: each 2 pcsx4 places.)

Note:

For the Installation plate/2 and the Installation

plate/3, use the screw holes with the engraved

marking “FS503”.

15AQIXE061SA

PinPin

Loosen the

screws to

adjust the

horizontal

position

Actuator adjustment plate

Loosen the screw to adjust the angle

Loosen the screw to

adjust the horizontal position

15AQIXF062SA

Installation procedure for

[FS-503 + LS-501 + MFP 105ppm series]

[FS-503 + LS-501 + RU-504

+COLOR MFP 65ppm series]

Machine

15AEIXE045SA

FS-503RU-504

Power cord

15AEIXE018SA

Installation plate/1

Installation plate/2

Installation plate/3

Engraved marking FS503

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