Kleenmaid KED2000 Setup guide

1SAFETY ........................................................ 2

2INSTALLATION............................................ 3

2.1 Basic installation ................................................................ 3

2.2 Exhaust vents...................................................................... 3

2.3 Feet (leveling legs).............................................................. 3

3OPERATION................................................. 4

3.1 Controls ............................................................................... 4

4COMPONENTS............................................. 5

4.1 Dryer Components.............................................................. 5

5REPAIR......................................................... 9

5.1 Disassembly / Reassembly ................................................ 9

5.2 Diagnosing (troubleshooting).......................................... 13

5.3 Dryer noise ........................................................................ 14

5.4 Customer diagnosing ....................................................... 14

5.5 NTC ratings........................................................................ 15

5.6 Control voltages................................................................ 16

5.7 Maintenance ...................................................................... 16

6FAULT DIAGNOSTICS............................... 17

6.1 Heater relay ....................................................................... 20

7TECHNICAL SPECIFICATIONS ................ 21

7.1 Dryer ratings...................................................................... 21

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1 SAFETY

cDanger of electric shock.

cWARNING Modern appliances are very powerful and use high

technology devices to safely control that power. Failure to use

the correct procedures and the approved parts can create

serious hazards for the person servicing the appliance and for

the user of an appliance with a bad repair. If you do not know

how to service the appliance, do not attempt to do so!

To avoid the risk of serious injury or death while servicing these

appliances:

cBe certain that all power is removed from the appliance before

beginning service.

cCarefully follow all servicing instructions. Verify the instructions

if there are any that you don't fully understand.

cRead and heed all Cautions and Warnings on the appliance

and those with the replacement parts.

cUse caution and proper protective gear when handling chassis

panels. Some of the edges that are not normally exposed may

be very sharp.

To avoid risk of serious injury or death to the users of the appliances:

cCarefully follow all service instructions.

cUse only parts authorized for the application.

cKnow the testing requirements needed to verify the safety of

the service action.

cUse proper, calibrated test equipment.

cDo all indicated safety tests and record results.

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2 INSTALLATION

2.1 Basic installation

Dryers shall be installed according to national and local codes.

2.2 Exhaust vents

2.2.1 Locating exhaust vent

Vent can be installed to the rear or right side of dryers. Rear factory

vent can be changed to the right side by moving the connector to the

side and the cap to the rear. Rotate both to the left to remove and to

the right to install, aligning the cap/connector notch with the vent tab.

2.2.2 Installing vent ducts

For best drying, use shortest possible duct length and fewest # of

elbows.

Use the table below when selecting ducting.

# 90º Turns / Maximum Length

Elbows Rigid Duct Flexible Duct

0 20 m 14 m

1 17 m 11 m

2 14.5 m 9 m

3 12 m 7 m

4 9 m 5 m

2.3 Feet (leveling legs)

Using a level front to back and side to side, adjust feet (leveling legs)

until dryer is level. When moving dryers, screw in feet completely

before moving dryers to avoid damage.

To adjust feet

(leveling legs),

rotate left to right

to lower dryer.

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3 OPERATION

3.1 Controls

Controls are shown below. Rotate the knob to the desired drying

program and push the Start/Pause button.

Start/Pause button – Starts,

stops and interrupts drying.

Options

buttons Display

Lint filter LED – Reminder (only)

to clean the lint filter. There is no

sensor showing lint levels.

LED indicator

lights

Program (cycle)

selector knob

Additional options buttons

– Menu chooses options and

Select changes settings.

mCAUTION – The Lint filter LED is only a

reminder to empty lint screens. Dryers are

operating normally. There are no fault codes

or diagnostics associated with the LED.

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4 COMPONENTS

4.1 Dryer Components

Basic components are control module, electric heater, drive motor with

fan, two NTC temperature sensors, two hi-limit temperature

protectors, moisture sensor and broken belt switch.

4.1.1 Electric heater

Dryers have 2700W heaters, which include an NTC temperature

sensor and a manually resettable hi-limit temperature protector.

NTC temperature sensor

Heater

terminals

Front (bearing) shield

Control module Push red

button to

reset Hi-limit

rotector.

Hi-limit protector

Fan

Moto

4.1.2 Drive motor

Drum

Fan wheel

shaft

Heater

Heate

Motor is rated 220-

240 VAC, 50 Hz, 1/3

HP (248.5 W), 3.0 A,

1425 RPM, 40ºC

ambient, class F

insulation. It drives

the fan (in front) and

drum (in rear, using

pulley shown).

Fan

Broken belt switch Drum belt

pulley

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4.1.3 Lint screen sensors

The front (bearing) shield contains two sensors – accessible after the

lint screen is removed. Along with the heater NTC and hi-limit

protector, the lint screen NTC and hi-limit protector provide

temperature regulation and safety.

4.1.4 Broken belt switch

The broken belt switch prevents the dryer from running if the belt has

broken or been left disconnected. It must be manually reset (by

pushing the left plunger in (viewing rear of dryer) – the dryer will not

run if the switch hasn’t been reset.

4.1.5 Air exhaust duct

Air exhaust duct connects to the fan and allows exhausting through

the rear or right side of dryers.

Side

Rear From fan

Hi-limit NTC

Hi-limit

NTC

4.1.6 Fascia (control) panel

Fascia panel contains knob and all buttons – knob and buttons are

factory built into the panel and cannot be obtained separately.

Push left plunger (toward

right) to reset broken belt

switch whenever drum or

belt has been removed for

any repair.

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4.1.7 Moisture sensor

Moisture sensor consists of two electrodes (located just left of the lint

screen on the front bearing shield). Moisture from clothes completes

the circuit between the two sensors, showing clothes aren’t dry.

Placing the moisture sensor on the front shield eliminates sensors

inside drums and conductance brushes outside drums.

4.1.8 Door pin

Door pin engages the door switch, notifying the dryer the door is

closed for drying. If the door pin is damaged, the entire door

assembly must be replaced.

A T-20 screw on the door pin cover can be tightened to align the door

pin. Don’t over tighten the screw.

4.1.9 Door switch

Door switch engages the door pin, turning the light on and off and

notifying the dryer the door is closed for drying. To remove it, push

the two latches inward and slide the switch toward the rear of the

dryer.

Latch

Door pin

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4.1.10 Door glass cover

The plastic door glass cover can be replaced by carefully prying it out

and snapping it into place.

4.1.11 Front felt drum seal

Dryers have a self-adhesive, Teflon coated, felt front seal which can

be replaced. When replacing the seal, make sure all old adhesive is

removed and no new adhesive gets onto the drum. Any excess

adhesive or residue may cause squeaking.

4.1.12 Drum with bands

Drums have two steel bands around them to make them quieter.

Drum Band

Belt

Felt seal

4.1.13 Empty drum detection

Felt seal

Drum wheels

Dryers shut down after 11 minutes if no moisture is detected. Dryers

can be immediately restarted.

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5 REPAIR

mCAUTION – 75% of all controls

returned for analysis check out OK. Most

control issues are due to loose connections.

5.1 Disassembly / Reassembly

5.1.1 Fascia (control) panel

Carefully pry off four screw cover, remove four T-20 Torx screws and

lift up panel.

5.1.2 Control module

Remove control module from fascia panel progressively from left to

right, carefully releasing inside and outside plastic latches (1-8 below)

so latches don’t break. Gently pry up left side of control so latches

don’t re-close. Module will release from fascia panel and knob.

Don’t cut cable mounts – cut cable ties holding cables to mounts.

When reassembling, use new cable ties.

5.1.3 Top panel (worktop)

Remove two T-20 Torx screws (with washers) from rear of dryer, slide

panel toward rear of dryer (~ ½ cm) and lift up panel. When

reassembling, place panel over two plastic mounting tabs, slide panel

forward and replace two screws.

5.1.4 Rear panel

Remove top panel (5.1.3). Remove two T-10 Torx screws holding

rear panel to rear exhaust vent. Remove T-20 Torx screws holding

rear panel to frame and to mains connection sheet. Lift panel out.

Pry moduleLocate module tabs

Cord terminals

outside dr

Mains

connection

sheet RFI filter and

cord terminals

inside dryer

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5.1.5 Drum and drum cover (with drum bearing)

1) Remove rear panel (5.1.4).

2) To remove belt tension, disconnect belt (from motor pulley).

3) Remove dryer shaft clip and two T-20 Torx drum cover screws,

then lift cover from dryer. Drum cover holds drum rear bearing,

so drum isn’t supported once drum cover has been removed.

4) Drum sleeve bearing can be removed from drum cover by

removing four T-20 Torx screws.

Drum (sleeve) bearing

Outer bearing race

Drum axle

5.1.6 Heater

Drum

Drum cove

Belt

Disconnecting belt

Remove rear panel (5.1.4) and drum cover (5.1.5). Disconnect wire

harnesses, then slide heater toward rear of dryer. When sliding

heater back into dryer, make sure heater tabs engage slots.

Drum

cover

Drum

shaft cli

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