Kichler Lighting PINION 60 User manual

60” PINION

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INSTRUCTION MANUAL

TABLE OF CONTENTS

SAFETY RULES ………………………………………………………. 3

TOOLS REQUIRED ……………………………………………… 4

PACKAGE CONTENTS …………………………………………. 4

MOUNTING OPTIONS ………………………………………… 5

INSTALLING THE TOP HOUSING ……………………… 6

HANGING THE FAN ………………………………………....... 8

INSTALLATION OF SAFETY SUPPORT ……………… 9

ELECTRIC CONNECTIONS ………………………………… 10

WIRE DIAGRAM ……………………………………………………… 11

FINISHING THE INSTALLATION ………………………….. 12

ATTACHING THE FAN BLADES …………………………… 13

INSTALLING THE LOWER HOUSING……………………13

INSTALLING THE SWITCH HOUSING ………………… 13

INSTALLING THE WALL CONTROL …………………… 16

CONTROL SYSTEM SET-UP ………………………………… 17

OPERATING INSTRUCTIONS ……………………………… 17

TROUBLESHOOTING………………………………………………18

FCC WARNING…………………………………………………………..19

2 |KICHLER.COM 60” PINION 3

8. The fan must be mounted with a minimum of 2.13 m (7 ft.) fro

the floor and 76 cm (30 in.) from any wall or obstruction.

9. Do not use water or detergents when cleaning the fan or fa

blades. A dry dust cloth or lightly dampened cloth will be suitable

for most cleaning.

10. After making the electrical connections, spliced conducto

should be turned upward and pushed carefully up into outlet box.

The wires should be spread apart with the ground wire and white

(common) wire to one side with the black (load) wire to the other

side of the outlet box.

11. Electrical diagrams are reference only.Light kits that are n

packed with the fan must be ETL Listed and marked suitable

for use with the model fan you are installing. Switches must

be ETL General Use Switches. Refer to the Instructions

packaged with the light kits and switches for proper assembly.

SAFETY RULES

READ AND SAVE THESE INSTRUCTIONS

1. To reduce the risk of electric shock, insure electricity ha

been turned o at the circuit breaker or fuse box before

beginning.

2. All wiring must be in accordance with the Nation

Electrical Code and local electrical codes. Electrical

installation should be performed by a qualified licensed

electrician.

3. WARNING: To reduce the risk of fire or electric shock, use

only the control provided with the fan.

4. WARNING: To reduce the risk of fire, electric shock, or

Personal Injury, mount directly to a structural framing

member or to an outlet box marked “Acceptable for Fan

Support of 15.9kg(35 lbs)or less”. For outlet box mounting,

use mounting screws provided with the outlet box.

5. To operate the reverse function on this fan, press th

reverse button while the fan is running.

6. Avoid placing objects in the path of the blade

7. To avoid personal injury or damage to the fan and oth

items, be cautious when working around or cleaning the

fan.

WARNING

TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT

BEND THE BLADE BRACKETS (ALSO REFERRED TO AS

FLANGES) DURING ASSEMBLY OR AFTER INSTALLATION.

DO NOT INSERT OBJECTS IN THE PATH OF THE BLADES.

PACKAGE CONTENTS

Unpack your fan and check the contents . You should have the following items:

A. Mounting bracket

B. Ball / downrod assembly

C. Canopy

D. Canopy Hole Cover

E. Coupling Cover

F. Top Housing

G. Motor Body

H. Fan Blade (3)

I. Lower Housing

J .Switch Housing

K.Switch Housing Cover

Phillips screwdriver

Blade screwdriver

11 mm wrench

Step ladder

Wire cutters

TOOLS REQUIRED

L. Wall Control System

M. Package hardware

1) Mounting hardware :

Wire Connector (3)

2) Blade attachment hardware :

Screws (9) ,washer (9)

3) Safety cable hardware :

Wood screw (1) ,Spring washer (1),

Flat washer (1)

4) Top housing hardware: screw (3)

x11 x2

MOUNTING OPTIONS

If there isn’t an existing UL (cUL for Canadian Installation) listed

mounting box, then read the following instructions. Disconnect the

Secure the outlet box directly to the building structure. Use

appropriate fasteners and building materials. The outlet box and its

support must be able to fully support the moving weight of the fan

(at least 50 lbs). Do not use plastic outlet boxes.

box.

NOTE: If you are installing the ceiling fan on a sloped (vaulted)

ceiling, you may need a longer downrod to maintain proper

clearance between the tip of the blade and the ceiling. A minimum

clearance of 12” is suggested for optimal operation.

NOTE: Depending on the location you have selected for installation,

NOTE: : You must use 12” or longer downrod for 30° slope (max

angle 30°). (Fig. 3)

you may need to purchase and install a “Joist Hanger” for the

support of the outlet box. Make sure the joist hanger you purchase

has been designed for use with ceiling fans. (Fig. 4)

Fig. 1

Outlet box

Fig. 2

Provide strong

support

Recessed

outlet box Ceiling

mounting

plane

Fig. 3

ANGLED CEILING

MAXIMUM 30° ANGLE

Outlet box

Fig. 4

60" PINION

INSTALLING THE TOP HOUSING

Step 1. Remove the clip, cross pin and two set screws from the top coupling of the

motor body, and save for later use on step 4. (Fig. 5)

Step 2. Carefully feed the fan wires up through the center hole of top housing, place

the top housing over the motor body and align the holes. Insert three (3) screws

from the hardware pack into the holes and securely tighten them. (Fig.6)

Crosspin

Clip

Set Screw

Screw ( 3 )

Top Housing

Motor Body

Fig. 5

Fig. 6

60" PINION

INSTALLING THE TOP HOUSING(continued)

Step5. Slip the coupling cover, canopy hole cover and canopy onto the

downrod. Carefully reinstall the hanger ball onto the downrod. Make

sure the cross pin is in the correct position and the set screw is tight

and the wires are not twisted . ( Fig. 9)

Step 4. Carefully feed the fan wires and safety cable up through the downrod.

Thread the downrod onto the motor coupling until the cross pin holes are

aligned. Next, replace the cross pin and clip, and tighten both set screws. (Fig. 8)

Coupling Cover

Canopy Hole

Cover

Hanger Ball

Canopy

Downrod

Coupling Set Screw

Clip

Cross Pin

Downrod

Cross Pin Set Screw

Hanger Ball

Step3. Remove the hanger ball from downrod assembly by loosening set screws ,

removing the cross pin, and sliding ball o the rod.( Fig. 7)

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Fig. 11

Fig. 12

Check Tab

Registration Slot

Step 3

WARNING:

. Now lift the motor body into position and place the hanger ball into the

hanger bracket. Rotate until the "Check Tab" has dropped into the "Registration Slot "

and seats firmly. The entire motor body should not rotate if this is done correctly.

(Fig. 12)

Failure to properly seat the "Check Tab" can damage the ceiling fan during

operation.

Step 2. Remove one of the two shoulder screws in the mounting bracket,and keep for

use on Page 12 Step 2. Loosen the second shoulder screw without fully removing it.

(Fig. 11)

HANGING THE FAN

REMEMBER to turn o the power before you begin installation. This is necessary

for your safety and also the proper programming of the control system.To properly

install your ceiling fan, follow the steps below.

Step 1. Before attaching fan to outlet box (not included), ensure the outlet box is

securely fastened to at least two points to a structural ceiling member (a loose box

will cause the fan to wobble). Pass the 120 volt supply wires from the ceiling outlet

box through the center of the ceiling mounting bracket. Install mounting bracket to

outlet box in ceiling using the screws and washers included with the outlet box. (Fig.10)

Flat Washer

Screw

Ceiling Mounting Bracket

Outlet Box

Mounting Bracket

Shoulder Screw

Step 1.

NOTE:

INSTALLATION OF SAFETY SUPPORT

(required for Canadian installation ONLY)

A safety support cable is provided to help prevent the ceiling fan from faIling, please

install it as follows.

Drive a wood screw and washers into the side of the brace that holds the outlet

box. Leave 3mm (1/8") of space between the support brace and the washer. (Fig. 13)

Insert the safety cable through the mounting bracket and one of the holes in the

outlet box into the ceiling. Adjust the length of the safety cable to reach the screw and

washers by pulling the extra cable through the cable clamp until the overall length is

correct, put the end of the cable back through the cable clamp, forming a loop at the

end of the cable. Tighten the cable clamp securely. Now, put the loop in the end of the

safety cable over the wood screw and under the washer. Tighten the wood screw

securely. (Fig. 14)

Although the safety support cable is required for Canadian installations only.

It’s a good idea to make the attachment with any installation.

Step 2.

Fig. 13

Flat Washer

Wood Screw

Spring Washer

Outlet Box

Support Brace

Ceiling

Fig. 14

Safety Cable Bolt Wood Screw

60" PINION

ELECTRICAL CONNECTIONS

WARNING: To avoid possible electrical shock,be sure you have turned o the power

at the main circuit panel before wiring. Follow the steps below to connect the fan to

your household wiring. Use the wire connecting nuts supplied with your fan. Secure

the connector with electrical tape. Make sure there are no loose wire stands or connections.

WARNING: If your house wires are dierent colors than referenced in this manual,

stop immediately. A professional electrician is recommended to determine proper wiring.

Step 1. Insert the receiver into the mounting bracket, and keep flat in opposition of ceiling. (Fig. 15)

Step 2. Motor to Receiver Electrical Connections:

Connect the WHITE wire from the fan to the WHITE wire marked "TO MOTOR N" from the receiver.

Connect the BLUE wire from the fan to the BLUE wire marked "FOR LIGHT " from the receiver.

Secure all the wire connections with the plastic wire nuts provided. ( Fig. 16)

Step 3. Remote Receiver to Outlet Box Electrical Connections:

Connect the BLACK (hot) wire from the ceiling to the BLACK wire marked “AC IN L” from the wall control .

Connect the WHITE (Neutral ) wire from the ceiling to the WHITE wire marked “ AC IN N” from the receiver.

Connect the BLACK (To Motor L) wire from the wall control to the BLACK wire marked “ AC IN L” from the receiver.

Secure the wire connections with the plastic wire connectors provided. (Fig. 16)

Connect the BLACK wire from the fan to BLACK wire marked "TO MOTOT L" from the receiver.

Connect the ORANGE wire from the fan to the ORANGE wire from the receiver.

Step 4. Connect GROUND (GREEN) wires from hanger ball and mounting bracket, so GROUND (GREEN or BARE COPPER ) from house.

Secure the wire connection w ith a plastic connectors provided. After connecting the wires, spread them apart so that the green and white

wires are on one side of the outlet box and black and blue wires are on the other side. (Fig. 16)

NOTE: Carefully tuck the wire connections up into the outlet box.

NOTE: Fan must be installed at a maximum distance of 30 feet from the transmitting unit for proper signal transmission between the

transmitting unit and t he fan’s receiving unit.

Receiver

Mounting Bracket

Fig. 15

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