Johnson Controls M9220-GG-3 Series User manual

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation

Guide

Applications

The M9220-GGx-3 Proportional Electric Actuators are

direct-mount, spring return electric actuators that

operate on AC/DC 24V power. These bidirectional

actuators do not require a damper linkage, and are

easily installed on dampers with 1/2 to 3/4 in. or 12 to

19 mm round shafts, or 3/8 and 1/2 in. or

10, 12, and 14 mm square shafts using the standard

shaft clamp included with the actuator. An optional

M9220-600 Jackshaft Coupler Kit is available for

3/4 to 1-1/16 in. or 19 to 27 mm round shafts, or

5/8 and 3/4 in. or 16, 18, and 19 mm square shafts.

A single M9220-GGx-3 Series Proportional Electric

Spring Return Actuator provides a running and spring

return torque of 177 lb·in (20 N·m). Two or three like

models mounted in tandem deliver twice or triple the

torque (354 lb·in [40 N·m] or 531 lb·in [60 N·m]).

Integral line voltage auxiliary switches are available on

the GGC models to indicate end-stop position or to

perform switching functions within the selected rotation

range.

IMPORTANT: Use this M9220-GGx-3 Proportional

Electric Spring Return Actuator only to control

equipment under normal operating conditions.

Where failure or malfunction of the electric actuator

could lead to personal injury or property damage to

the controlled equipment or other property,

additional precautions must be designed into the

control system. Incorporate and maintain other

devices, such as supervisory or alarm systems or

safety or limit controls, intended to warn of or protect

against failure or malfunction of the electric actuator.

IMPORTANT: Utiliser ce M9220-GGx-3 Proportional

Electric Spring Return Actuator uniquement pour

commander des équipements dans des conditions

normales de fonctionnement. Lorsqu'une défaillance

ou un dysfonctionnement du electric actuator risque

de provoquer des blessures ou d'endommager

l'équipement contrôlé ou un autre équipement, la

conception du système de contrôle doit intégrer des

dispositifs de protection supplémentaires. Veiller

dans ce cas à intégrer de façon permanente

d'autres dispositifs, tels que des systèmes de

supervision ou d'alarme, ou des dispositifs de

sécurité ou de limitation, ayant une fonction

d'avertissement ou de protection en cas de

défaillance ou de dysfonctionnement du electric

actuator.

M9220-GGx-3 Proportional Electric Spring Return

Actuators

Installation Guide

Part No. 34-636-1697, Rev. L

Issued November 2019

*346361697L*

34-636-1697, Rev. L

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Installation

The M9220-GGx-3 Proportional Electric Spring Return

Actuators mount directly to the surface in any

convenient orientation using two M3 x 9.5 mm

self-drilling sheet metal screws and the anti-rotation

bracket (parts included with the actuator). No additional

linkages or couplers are required. Electrical

connections are color-coded and identified with

numbers permanently marked on the actuator cable.

A tag on the actuator cable identifies the electrical

connections, and wiring details are also included on the

actuator housing.

Parts Included

• Proportional electric spring return actuator with

coupler

• Anti-rotation bracket

• Manual override crank

• Two M3 x 9.5 mm self-drilling sheet metal

mounting screws

• Two No. 10-32 x 9/16 in. thread-forming conduit

screws

Special Tools Needed

• Torque wrench with 3/8 in. (10 mm) socket

• Digital voltmeter

• Flat blade screwdriver

IMPORTANT: Do not install or use this

M9220 GGx-3 Proportional Electric Spring Return

Actuator in or near environments where corrosive

substances or vapors could be present. Exposure of

the electric actuator to corrosive environments may

damage the internal components of the device, and

will void the warranty.

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Dimensions

Figure 1: M9220-GGx-3 Proportional Electric Spring Return Actuator Dimensions, in. (mm)

(102)

10-5/16

(262)

2-3/16

(56)

FIG:M9210_ 9220_dimen

1-3/4

(44)

1/8

(3)

3-3/16

(81)

3/4

(19)

2-3/16

(56)

(25)

(51)

1-19/32

(40)

1-1/16

(27)

1/4 (6.5)

Mounting Hole

(6 Locations)

1-19/32

(40)

1-19/32

(40)

6-15/16

(176)

(254)

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Accessories

Mounting

The M9220-GGx-3 Proportional Electric Spring Return

Actuators can be easily installed on dampers with

1/2 to 3/4 in. or 12 to 19 mm round shafts, or 3/8 and

1/2 in. or 10, 12, and 14 mm square shafts. An

M9220-600 Jackshaft Coupler Kit is available for 3/4 to

1-1/16 in. or 19 to 27 mm round shafts, or 5/8 and

3/4 in. or 16, 18, and 19 mm square shafts; see Table 1

for more details. If the damper shaft extends less than

3-19/32 in. (91 mm), see the Removable Coupler

section for further instructions. If the damper shaft

extends less than 1-5/32 in. (29 mm), install an

extension recommended by the damper manufacturer.

Table 1: Accessories and Replacement Parts (Order Separately)

Code Number Description

DMPR-KC003 7 in. (178 mm) Blade Pin Extension (without bracket) for Johnson Controls® direct-mount damper

applications (quantity 5)

Note: Available with damper and may also be ordered separately

M9000-153 Crank arm (quantity 1)

M9000-158 Tandem Mounting Kit used to mount two models of M9210/20 Proportional Electric Spring Return

Actuators (quantity 1)

M9000-170 Remote Mounting Kit, horizontal. Kit includes mounting bracket, M9000-153 Crank Arm, ball joint, and

mounting bolts (quantity 1)

M9000-171 Remote Mounting Kit, vertical. Kit includes mounting bracket, M9000-153 Crank Arm, ball joint, and

mounting bolts (quantity 1)

M9000-200 Commissioning Tool that provides a control signal to drive 24 V On/Off, Floating, Proportional,

and/or Resistive Electric Actuators (quantity 1)

M9000-320 Weather Shield Enclosure - NEMA 3R enclosure for protecting a single M9210/20 actuator from rain,

sleet, or snow (quantity 1)

M9000-400 Jackshaft Linkage Kit. Open-ended design enables clamping onto a jackshaft without requiring

access to the ends of the jackshaft (quantity 1)

M9000-519 Valve linkage for mounting M9220 actuator to 2-1/2 to 6 in. flanged ball valves

M9000-604 Replacement Anti-rotation Bracket Kit (with screws) for M9210-xxx-3 Series Proportional Electric

Spring Return Actuators (quantity 1)

M9200-100 Threaded Conduit Adapter, 1/2 NPSM, for M9210(20) and M(VA)9208 Series Actuators (quantity 5)

M9220-600 1 in. (25 mm) Jackshaft Coupler Kit (with locking clip) for mounting M9210-xxx-3 Series Proportional

Electric Spring Return Actuators on dampers with 3/4 to 1-1/16 in. or 19 to 27 mm round shafts, or

5/8 and 3/4 in. or 16, 18, and 19 mm square shafts (quantity 1)

M9220-601 Replacement Coupler Kit (with locking clip) for mounting M9210-xxx-3 Series Proportional Electric

Spring Return Actuators on dampers with 1/2 to 3/4 in. or 12 to 19 mm round shafts, or 3/8 and 1/2 in.

or 10, 12, and 14 mm square shafts (quantity 1)

M9220-602 Replacement Locking Clips for M9210-xxx-3 Series Proportional Electric Spring Return Actuators

(five per bag)

M9220-603 Adjustable Stop Kit for M9210-xxx-3 Series Proportional Electric Spring Return Actuators (quantity 1)

M9220-604 Replacement Manual Override Cranks for M9210-xxx-3 Series Proportional Electric Spring Return

Actuators (five per bag)

M9220-610 Replacement shaft gripper, 10 mm square shaft with locking clip (quantity 1)

M9220-612 Replacement shaft gripper, 12 mm square shaft with locking clip (quantity 1)

M9220-614 Replacement shaft gripper, 14 mm square shaft with locking clip (quantity 1)

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Counterclockwise (CCW) Spring Return

Direction – Clockwise (CW) Powered

Operation

For CCW spring return direction, mount the actuator to

the damper shaft so that Side A of the actuator is away

from the damper as illustrated in Figure 2. With power

applied, the actuator drives CW from the 0° position,

and spring returns CCW.

Clockwise (CW) Spring Return Direction –

Counterclockwise (CCW) Powered Operation

To change the spring return direction to CW, mount the

actuator to the damper shaft so that Side B of the

actuator is away from the damper as illustrated in

Figure 3. With power applied, the actuator now drives

CCW from the 0° position, and spring returns CW.

Removable Coupler

The coupler may be installed on either side of the

output hub. If the damper shaft is less than 3-19/32 in.

(91 mm) long, insert the coupler in the face of the

actuator closest to the damper. If the damper shaft is

shorter than 1-5/32 in. (29 mm) long, a shaft extension

is required to mount the actuator.

Figure 2: Side A of Actuator

-5

4050

Manual

Override

Pointer Showing

Actuator in the

Spring Return

Position

Auxiliary Switch

Adjuster Located

on the Right

FIG:sidea

Side A: CCW Spring Return Direction

Figure 3: Side B of Actuator

90-5

20 30 40 50 60 70

Auxiliary Switch

Adjuster Located

on the Left

Pointer Showing

Actuator in the

Spring Return

Position

Manual

Override

FIG:sideb

Side B: CW Spring Return Direction

Figure 4: Changing the Position of the Coupler

Shaft Coupler

U-Bolt Nut

and Washer

(Qty Two)

Pointer

U-Bolt

Locking Clip

FIG:ch pos

Assembled View

of Coupler

Subassembly

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

To change the position of the coupler, see Figure 4 and

proceed as follows:

1. Mount the coupler on either Side A or Side B of the

actuator, as determined by the shaft length.

2. Snap the locking clip securely into the coupler

retention groove to retain the coupler.

Manual Override

Use only the supplied manual override crank to

reposition the actuator hub when using the manual

override feature.

To reposition the actuator hub, proceed as follows:

1. De-energize the actuator.

2. Insert the hex end of the manual override crank

into the manual override adjustment point on the

face of the actuator.

3. Rotate the manual override crank in the direction

indicated by the arrow on the label.

Note: The actuator requires 27 rotations of the

manual override crank from the fully spring return

position to fully reposition the actuator hub. At the

end of travel, the rotational resistance increases;

do not force the actuator hub past this point.

4. Rotate the manual override crank a half turn in the

opposite direction to lock the actuator hub in place.

Note: To unlock the actuator hub, rotate the

manual override crank in the direction indicated by

the arrow on the label. The actuator hub

automatically unlocks when power is applied to the

actuator, and returns the actuator to normal drive

and spring return operation.

Mounting the Actuator

To mount the actuator, proceed as follows:

1. See the dimensions in Figure 5 and Table 2 to

ensure the correct positioning of the anti-rotation

bracket.

2. Bend or cut the anti-rotation bracket to fit the

damper frame or duct as illustrated in Figure 6.

IMPORTANT: Applying excessive torque to the

manual override or running the manual override with

a power tool may damage the internal components

of the actuator and cause premature failure.

Table 2: Dimensions from Anti-rotation Bracket to

Shaft Center

Shaft Diameter Dimension A,

in. (mm)

Dimension B,

in. (mm)

1/2 to 9/16 in.

(12to14mm)

8-9/32

(210)

(178)

5/8 to 3/4 in.

(16to19mm)

8-5/32

(207)

6-29/32

(175)

IMPORTANT: The tab on the anti-rotation bracket

must fit midpoint in the actuator slot. Positioning the

tab midpoint in the slot prevents actuator binding

and premature wear, and makes actuator removal

easier.

Figure 5: Positioning the Anti-Rotation Bracket

Dimension

FIG:brpos

Dimension

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Note: You can bend the anti-rotation bracket to fit

a round damper.

3. Drill mounting holes in the damper frame or duct

using the anti-rotation bracket as a guide (based

on the measurements obtained in Table 2 and

Figure 5).

4. Secure the anti-rotation bracket to the damper

frame or duct using the two M3 x 9.5 mm

self-drilling sheet metal screws provided and a

1/4 in. (6 mm) blade screwdriver or 5/16 in. (8 mm)

nut driver.

5. Slide the actuator onto the damper shaft, and

position the tab of the anti-rotation bracket into the

slot at the bottom of the actuator as illustrated in

Figure 6.

6. Rotate the damper blades to the desired position if

the power is lost. To ensure a tight seal, insert the

manual override crank and turn it in the direction

indicated by the arrow on the label five turns; the

position indicator should be near the 0° position on

the scale. Quickly rotate the manual override crank

a half turn in the opposite direction to temporarily

lock the actuator hub in place.

7. Evenly hand tighten each clamp nut onto the

U-bolt, keeping the actuator flat. Secure the U-bolt

to the damper shaft and tighten to a torque of 100

to 125 lb·in (11 to 14 N·m).

8. To release the spring, turn the manual override

crank in the direction indicated on the label; the

actuator spring returns to its starting position. If this

step is omitted, the spring releases automatically

when power is applied to the actuator.

9. Remove the manual override crank and store it in

an unused mounting hole.

10. Apply power long enough for the actuator to travel

a full stroke, and verify that the actuator rotates

freely throughout the range.

Note: If electric power is not available, complete

this verification by reinserting the manual override

crank and turning it in the direction indicated to

rotate the coupler to the fully open position.

Rotation Range Using Optional

M9220-603 Adjustable Stop Kit

The actuator is factory set for 90° rotation, and its

rotation range is limited in 5° increments to a minimum

of 30°. Stroke limiting stops are attached in the field to

the shaft coupler side of the actuator to reduce the

rotation range. Attaching a stroke limiting stop in the

furthest mounting position reduces the rotation range of

the actuator by 5°. Each progressive mounting position

reduces the rotation range an additional 5°.

1. Check that the damper blade is accessible or that

its position is permanently marked on the end of

the damper shaft as illustrated in Figure 7.

Note: Two stops are stacked on top of each other

and assembled with a single screw.

IMPORTANT: Do not overtighten the mounting

screws to avoid stripping the threads. Be certain that

the tab on the anti-rotation bracket remains properly

positioned in the slot on the actuator, and that the

actuator remains parallel to the mounting surface.

Figure 6: Fitting the Anti-Rotation Bracket on

the Damper Frame or Duct

Anti-rotation Bracket

Slot for Mounting the

Anti-rotation Bracket

Damper Frame

FIG:brfit

Actuator Shown with Anti-rotation Bracket

Assembled to Both the Top and Bottom

Anti-rotation Slots M3 x 9.5 mm

Self-Drilling

Sheet Metal Screws

(Two Locations)

Figure 7: Damper Position Icons

FIG

:dampos

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

2. Determine the desired rotation range. If a 65 to

90° rotation range is desired, add two stroke

limiting stops stacked on each other to one side of

the coupler. If a 35 to 60° rotation range is desired,

add a second set of two stops stacked on each

other to the other side of the coupler.

Note: If both rotational ranges of adjustable stops

are required (35° - 60° & 65° - 90°), use the

manual override crank to position and lock the

actuator in a mid-stroke position to gain access to

both stroke limiting stop mounting positions.

3. Mount the stroke limiting stops in the desired

position using the M4 x 14 mm self-tapping screws

provided. Tighten the screws to a torque of 35 lbin

(4 Nm).

Example:

For a rotation range of 65°, mount two stacked

stroke limiting stops in the minimum stroke position

as illustrated in Figure 8.

Wiring

The M9220-GGx-3 Proportional Electric Spring Return

Actuator provides reliable, integrated damper control.

An AC 24 V at 50/60 Hz or DC 24 V input signal

between the black and red wires, and a

DC 0(2) to 10 V input control signal, causes the output

hub to rotate from -5 to 90° (unless an external

mechanical limit is reached).

Once the actuator reaches the commanded position, it

holds that position until power is removed. If power is

removed, the actuator spring returns to its

-5° position (unless an external mechanical limit is

reached). A stall condition while driving between

-5 to 90° causes the output hub to stop motion and

hold its position until power is removed. Rotation is

mechanically limited to the -5 and 90° positions by

integral end-stops. Optional end-stops are available to

limit the output hub travel. An anti-rotation bracket

prevents rotational movement of the actuator body.

See Figure 9, Figure 10, and Figure 11 for proper

wiring of the M9220-GGx-3 Proportional Electric Spring

Return Actuator.

Figure 8: Stroke Limiting Stops

Mounted in the Minimum Stroke Position for a

Rotation Range of 65°

900

90 -5

4050

Sweep Angle

Indicated in 5°

Increments

Shaft Position

Pointer

Adjustment Holes

(Qty Two Groups

of Eight)

Lock Screw

(Qty One)

Stroke Limiting

Stops (Qty Two)

CAUTION: Risk of Electric Shock.

Disconnect the power supply before making

electrical connections to avoid electric

shock.

MISE EN GARDE : Risque de décharge

électrique.

Débrancher l'alimentation avant de réaliser

tout raccordement électrique afin d'éviter

tout risque de décharge électrique.

CAUTION: Risk of Property Damage.

Do not apply power to the system before

checking all wiring connections. Short

circuited or improperly connected wires may

result in permanent damage to the

equipment.

MISE EN GARDE : Risque de dégâts

matériels.

Ne pas mettre le système sous tension

avant d'avoir vérifié tous les raccords de

câblage. Des fils formant un court-circuit ou

connectés de façon incorrecte risquent

d'endommager irrémédiablement

l'équipement.

IMPORTANT: Make all wiring connections in

accordance with local, national, and regional

regulations. Do not exceed the electrical ratings of

the M9220-GGx-3 Proportional Electric Spring

Return Actuator.

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Figure 9: Auxiliary Switch Wiring Diagram for

GGC Models

COM NC NO

21 22 23

BLK/

RED

BLK/

BLU

BLK/

GRY

COM NC NO

25 26

WHT/

RED

WHT/

BLU

WHT/

GRY

FIG:auxswtch

Figure 10: Control Wiring Diagrams

wiring

(+)

COM

BLK RED GRY ORN

1234

(+)

COM

BLK RED GRY ORN

0(4)...20mA

500 / 0.25 W



DC 0(2)...10V Control

0(4)...20mA Control with

External Resistor

AC/DC

24 V

DC 0(2)...10 V

AC/DC

24 V

DC 0(2)...10 V

Figure 11: M9220-GGx-3 Control Wiring Diagram

(Overrides)

COM

BLK RED GRY ORN

Override to MIN position

24 V

DC 0(2)...10 V

A Open = MIN Position

A Closed = Normal Operation

COM

BLK RED GRY ORN

Override to MAX position

24 V

DC 0(2)...10 V

B Closed = MAX Position

C Closed = Normal Operation

123

COM U

BLK RED GRY

ORN

Override to

MIN, MID, MAX positions

0(4)...20 mA Control with

External Resistor

24 V

0(4)...20 mA

500 / 0.25 W

123

COM U

BLK RED GRY

ORN

Override to

MIN, MID, MAX positions

0(2)...10 V Control

24 V

0(2)...10 V

FUNCTION

ABC

0% ( MIN )

50% ( MID )

100% ( MAX )

NORMAL

FUNCTION

ABC

0% ( MIN

︶

50% ( MID )

100% ( MAX )

NORMAL

FIG:M920xGGx_wir

M9220-GGx-3 Proportional Electric Spring Return Actuators Installation Guide

Setup and Adjustments

Direction of Action

The M9220-GGx-3 Proportional Electric Spring Return

Actuators are factory set for Direct Acting (DA)

operation. In DA mode, applying an increasing input

signal to the control input drives the actuator away from

the spring return position. Reverse Acting (RA)

operation is also available. In RA mode, applying an

increasing input signal to the control input drives the

actuator toward the spring return position. Figure 12

and Figure 13 indicate how the drive direction for the

actuator depends on the spring return direction and the

position of the mode selection switch.

Mode Selector Switch and CAL Function

The M9220-GGx-3 Proportional Electric Spring Return

Actuators are factory set at Direct Acting (DA), DC 0 to

10 V control input (Figure 13). To change to RA

operation, move the mode selection switch from DA to

RA. The DC input signal is selectable from

DC 0 to 10 V or from DC 2 to 10 V, which corresponds

to 0 to 90° rotation. If the rotation range is reduced, the

end-stop is reached with a reduced input signal. For

example, if a DC 0 to 10 V input signal is selected and

the rotation range is limited to 75°, the end-stop is

reached at DC 8.3 V. If an external 500 ohm resistor is

placed across the input (see Figure 10), the switch

positions then select between 0-20 mA or 4-20 mA.

The CAL function enables the actuator to redefine the

selected control input range proportionally across a

reduced rotation range. The actuator stores the

reduced rotation range in nonvolatile memory (retains

data when power is lost or removed).

To calibrate the control input range, proceed as follows:

1. With power off, move the mode selection switch to

the CAL position (Figure 13). Then, energize the

actuator. The actuator automatically rotates until

the end-stops are found, and proportionally

reconfigures the control input range to the reduced

rotation range.

2. Return the mode selection switch to the desired

selection (example: DA, 0 to 10 VDC control input).

Note: During normal operation, if the actuator

stroke increases due to seal or seat wear, the input

is redefined to the increased rotation range in

approximately 0.5° increments.

3. If the actuator mounting position is changed or if

the linkage is adjusted, repeat Steps 1 and 2 to

reinitiate the CAL function.

Note: To repeat calibration with power applied, move

the mode selection switch out of the CAL position for at

least 2 seconds before returning it to the CAL position.

Auto calibration begins five seconds after you return it

to the CAL position.

Figure 12: Nominal Feedback Signal Relative to

Rotation Position

Control Inputs CCW Face

of Actuator

CW Face

of Actuator

DA RA DARA

Mode Selection

Switch Setting

Increasing Signal

Decreasing Signal

FIG:DRVPOS

Rotation Position

0-10V

Direct

Acting

Reverse

Acting

0-10V

0° is the spring return position.

FeedbackDirection

0.0V 1.7V 3.3V 5.0V 6.7V 8.3V 10.0V

10.0V 8.3V 6.7V 5.0V 3.3V 1.7V 0.0V

-10V 2.0V 3.3V 4.7V 6.0V 7.3V 8.7V 10.0V

2-10V

10.0V 8.7V 7.3V 6.0V 4.7V 3.3V 2.0V

Figure 13: Mode Selection

modesel

Side A of Actuator Side B of Actuator

RA DADA

2-10

0-100-10

2-10

0-100-10

2-10

CAL

2-10

0-100-10

2-10

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