Huawei FusionModule 500 User manual

Huawei Technologies Co., Ltd.

FusionModule500 Smart Mini Data Center

Quick Guide

Issue: 02

Date: 2020-12-25

Product Overview

The component layout is for reference only. The actual

installation positions of the components may vary.

Item Specifications

Cabinet dimensions (H x W x D)

(unit: mm)

Converged Cabinet: 2000 x 600 x 1350

Installation scenario

Supports only a single cabinet.

Installation space

The cabinet provides 42 U available space. The mounting

bars are adjustable, and space is reserved at the rear of the

cabinet for installing half

-height rPDUs vertically.

Power distribution

6 kVA UPS

rPDU

: Only half-height vertical rPDUs are supported.

Lithium battery: 100 Ah/48 V DC

Operating temperature

Indoor: 0

°C to 40°C; outdoor: –20°C to +45°C

Operating humidity

–95% RH

IP rating

IP20

Maximum power of a single cabinet

3 kW

Installation mode

Installed on a concrete floor or an electrostatic discharge

(ESD) floor

Altitude

≤ 1000 m (

derated

when the altitude ranges from 1000 m

to 4000 m)

Component Onsite Installation

ECC800

-Pro

Not required

UPS

Not required

Lithium battery

Required

3.5 kW split

-type air

conditioner

Required

Water sensor

Required

Temperature and humidity

(T/H) sensor

Required

•If the outdoor unit is placed higher than the indoor unit, the maximum height deviation

between them should be less than or equal to 20 m. Install an oil trap every 6 m to 7.5 m

along the gas pipe in the vertical direction to ensure system reliability.

•If the indoor unit is placed higher than the outdoor unit, the maximum height deviation

between them should be less than or equal to 5 m.

1Outdoor Unit Installation Scenario

Installation Scenarios

Outdoor Unit Placed Higher than Indoor Unit

Indoor Unit Placed Higher than Outdoor Unit

Outdoor unit

The liquid pipe should not be

exposed to direct sunlight.

Cabinet

Oil

trap

Tilted

gas pipe

Indoor

unit

Movable floor

Condensate drainpipe

Underfloor thermal

insulation layer

Floor

Sealed

Maximum: 7.5 m

Maximum: 20 m

Cabinet

Indoor

unit

Tilted

gas pipe Movable floor

Condensate

drainpipe

Underfloor thermal

insulation layer

Floor

Tilted liquid pipe

Outdoor unit

Sealed

Maximum: 5 m

1Installing the Cabinet

1. Determine the cabinet position based

on the engineering layout diagram.

2. Place the cabinet at the correct

installation position.

3. Level the cabinet using a wrench.

•Use a measuring tape to check

that the vertical distance between

the top of the 2000 mm high

cabinet and the floor is 2000 mm

(+3 mm). Then use a level to

check that the cabinet is level.

•Do not remove the anchor bolts.

Otherwise, rework is required if

the cabinet height does not meet

requirements.

2Installing an Indoor Unit

1. Remove filler panels.

2. Push the indoor unit into the bottom of the cabinet along the guide rails.

Hardware Installation

3Exhausting Nitrogen from an Indoor Unit

1. Open the stop valve for the gas pipe

of the indoor unit.

2. Loosen the needle valve nut, connect a rubber hose

and a pressure gauge, and slowly exhaust nitrogen.

3. After the airflow sound disappears, reinstall the

needle valve nut.

4Installing an Outdoor Unit

•To avoid a fire disaster, install an outdoor unit in a dry and well-ventilated place without

flammable gas leakage.

•Select a place away from direct sunlight and radiation from other heat sources. If the

sunlight or heat radiation cannot be avoided, cover the outdoor unit.

•Do not install an outdoor unit in a place with much salt or corrosive gas.

•When installing the outdoor unit, ensure that the air intake vent and air exhaust vent of the

condenser are not dirty or blocked. Install an outdoor unit in a clean area that is away from

residential areas.

•At a high place with strong winds, install the outdoor unit against a wall to ensure the

normal operating of fans. Install a baffle plate when necessary to prevent the outdoor unit

from toppling in strong winds.

•Install an outdoor unit against a wall if possible. If the site conditions cannot meet the

requirements and the local outdoor temperature may be below –10°C, install a baffle plate

by referring to the space requirements. The baffle plate height and width should be greater

than or equal to the outdoor unit height and width, respectively.

•If the site installation environment is complicated and the preceding conditions are not met,

contact Huawei technical support.

(1) Pressure gauge (2) Gas pipe needle valve

(3) Liquid pipe needle valve

Space Requirements

1. Determine the four mounting holes of the outdoor unit and drill holes in the

concrete base. Then, secure the outdoor unit to the concrete base using expansion

bolts.

Clearance from the

wall: > 300 mm

Clearance from the

wall: > 500 mm

Clearance from the

wall: > 300 mm

Air exhaust side: >

2000 mm

Air intake side: >

150 mm

5Connecting Pipes

Lay out pipes based on site requirements and the following principles:

•The length of a pipe should be as short as possible. The recommended length is within 10 m.

Avoid unnecessary turnings, lifting, and falling.

•Minimize the height difference between the indoor and outdoor units.

•Minimize the number of bends for pipes.

•Release nitrogen from the indoor unit before connecting it.

•Prepare copper pipes for connecting indoor and outdoor units. Ensure that the copper pipes

are clean, free from impurities and moisture.

•If a copper pipe needs to be routed through the wall, seal both ends of the copper pipe

before routing it through the wall.

•After a pipe is connected, charge dry nitrogen, test leakage, and vacuumize the pipe.

1. Obtain tools.

2. Drill holes in the wall.

3. Install the refrigerant pipe and

check whether the pipe thread

is sealed for protection.

4. Connect the threaded connector.

Bottom piping

Top piping

5. If a low-temperature component is configured, connect the pipe to the

low-temperature component.

Pipe connection with a low-

temperature component (top piping)

Pipe connection with a low-

temperature component (bottom

piping)

Indoor

unit

Outdoor

unit

Gas pipe

Liquid

pipe

Check valve

Indoor

unit

Outdoor

unit

Gas pipe

Liquid

pipe

Check valve

6Connecting a Water Pipe

Top Piping Bottom Piping

1. Connect the drainpipe. 1. Connect the drainpipe connector to the other end of

the drainpipe.

2. Remove the baffle plate from the water pipe hole at

the bottom of the cabinet, and install the drainpipe.

•After connecting the drainpipe, power on

the smart cooling product, add water to the

water pan until the low float switch is

raised, and check whether drainage is

normal.

•Ensure that the condensate pipe is not bent

during installation and connection.

7Installing Cables

•To ensure personal safety, ensure that the metal shell of the smart cooling product is

properly connected to the ground electrode after installing the product. Ground the smart

cooling product properly during installation.

•The power input of all indoor units is single-phase, three-wire (L+N+PE).

•The cables for connecting the indoor and outdoor units need to be provided by the customer.

•The supply voltage must be within the normal range (187 V to 253 V).

•The original cables in the unit cannot be changed under any circumstances.

•Do not reversely connect the L and N cables.

•Ensure that all wiring terminals are securely installed.

•All safety protection devices in the unit are set before delivery. Do not adjust them by

yourself.

•Cables must be routed through protective tubes for protection.

L+N+PE~220 V

Customer's power distribution cabinet

Outdoor unit

Indoor unit

Primary power supply Outdoor unit power supply

8Nitrogen Injection, Pressure Preservation, and

Vacuumization

1. Open the stop valve for the gas pipe of the indoor unit.

2. Connect the pressure gauge, rubber hose, and nitrogen cylinder. Ensure that the outlet

pressure of the reducing valve is less than or equal to 3.5 MPa.

3. Inject 3.5 MPa nitrogen and preserve the pressure for 24 hours. The system pressure should

stay constant under unchanging ambient temperature conditions. If there is a considerable

temperature change and the pressure changes, perform the test again.

4. If welding defects exist, locate and repair the leak point. If the pressure does not change,

exhaust the nitrogen through the injection needle valve.

•The measuring range of the

pressure gauge must be greater

than or equal to 4.0 MPa, and the

rubber hose must withstand a

pressure of at least 4.5 MPa.

•During pressure preservation, do not

remove the rubber hose and

pressure gauge; otherwise, nitrogen

may leak.

•Do not use compressed air because

water and impurities in the air

affect the system operation.

•Do not use oxygen or acetylene for

a leakage test.

(1) Reducing

valve

(2) Nitrogen

cylinder

(3) Low

pressure gauge

(4) High

pressure gauge

(5) Gas pipe

needle valve

(6) Liquid pipe

needle valve

5. Connect a pressure gauge to the gas pipe needle

valve and liquid pipe needle valve of the indoor

unit, and connect a vacuum pump.

6. Check that all pressure gauge valves are open.

7. Check that the time for vacuumization is 80

minutes or longer after ensuring that the cooling

system does not leak, and that the pressure

displayed on the vacuum pump is less than or

equal to 60 Pa (absolute pressure). When the

pressure stops dropping, pump for another 10

minutes.

8. After vacuumization, close all valves of the

pressure gauge and the vacuum pump without

disconnecting the pump. Preserve the pressure

for 10 minutes, and verify that the absolute

pressure of the cooling system is not greater

than 90 Pa (absolute pressure).

9. After ensuring that the pressure gauge has no

obvious increase, open the stop valves for the

gas pipe and liquid pipe of the outdoor unit.

10.Add refrigerant oil.

11.Fill refrigerant.

(1) Vacuum

pump

(2) Pressure gauge

(3) Gas pipe

needle valve

(4) Liquid pipe

needle valve

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