HORNER ZX Series User manual

MAN0960-03-EN Specifications / Installation

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11/30/2011 #1037

Specifications

HE-ZX452

HE-ZX752

HE-ZX1152

Required

Power

(Steady state)

3.0 A @ 24VDC

2.75A @ 24VDC

Primary

Power Range

10 –30 VDC

Relative

Humidity

30 to 90% Non-condensing

Clock

Accuracy

+/-3 min / month

Operating

Temp

0°C to +45°C

Storage

Temp

-20°C to +60°C

Display Type

7” WVGA TFT (800 nit typical)

15” XGA TFT (350 nit typical)

22” 1080p TFT (300 nit typical)

Aspect Ratio

15:9

4:3

16:9

Screen

Resolutions

800x480

1024x768

1920 x 1080

Ladder

Memory

1 MB

Display

Memory

130 MB

Display Life

50,000 hours @ 25°C

User Keys

5 virtual function keys

7 virtual function keys

Screens

supported

1023

Colors

65536

Weight

3lb 1oz (1.39Kg)

11lb 9oz (5.25Kg)

18lb 3oz (8.25Kg)

CE / UL

Connectivity

Serial

2 Ports 1 -RS232 & 1 -RS485

3 Ports 2 -RS232 & 1 -RS485

Ethernet

2 10/100/1000 (1 dedicated for I/O)

Remote I/O, Peer to Peer, PC, Programming…

USB-A

2 –High Speed 2.0

4 –High Speed 2.0

Removable

Media

Supports 2 USB Based Drives

CAN

2 Ports (1 dedicated to I/O)

Remote I/O, Peer to Peer, PC, Programming…

Remote I/O

SmartStix, SmartBlock, SmartMod or SmartRail

Video

VGA Video Out for Mirrored Display

Audio

Mic, Line IN, Line Out (Not Active with Current Firmware)

ZX Series OCS

Controller Datasheet

for

HE-ZX452, HE-ZX752 and HE-ZX1152

MAN0960-03-EN Specifications / Installation

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11/30/2011 #1037

2 Installation

1. Prior to mounting, observe requirements for the panel layout design and spacing/clearances in the OCS ZX Series Manual (MAN0xxx).

2. Cut the host panel.

3. Insert the OCS through the panel cutout (from the front). The gasket material needs to be between the host panel and the OCS.

4. Install and tighten the mounting clips (provided with the OCS) until the gasket material forms a tight seal.

5. Connect cables as needed such as communications, programming, power and CsCAN cables to the ports using the provided connectors.

6. Begin configuration procedures.

Note: The ZX1152 and ZX752 also supports standard VESA 75x75 or 100x100 mounting for wall or arm mounting. The ZX452 supports the VESA 75x75 mounting pattern.

4mm screws should be used and are typically supplied with the mount.

3.1 Panel Cut-Out and Dimensions for HE-ZX1152 (22”)

Note: Max. panel thickness: 5 mm.

Refer to the User Manual (MAN0883) for panel box information and a checklist of

requirements.

Caution: Do not force the OCS into the panel cutout.

An incorrectly sized panel cutout can damage the

touch screen.

Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).

3.86”

(98mm)

21.02”

(534mm)

13.74”

(349mm)

Cut Out

19.84 in (504mm)

11.81 in

(300mm)

VESA

Mount

MAN0960-03-EN Specifications / Installation

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11/30/2011 #1037

3.2 Panel Cut-Out and Dimensions for HE-ZX752 (15”)

Note: Max. panel thickness: 5 mm.

Refer to the User Manual (MAN0883) for panel box information and a checklist of

requirements.

3.3 Panel Cut-Out and Dimensions for HE-ZX452 (7”)

Note: Max. panel thickness: 5 mm.

Refer to the User Manual (MAN0883) for panel box information and a checklist of

requirements.

Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).

3.15”

(80mm)

15.75”

(400mm)

12.60”

(320mm)

Cut Out

14.49 in 368.0 mm)

10.75 in

(273mm)

Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).

2.19”

(55.5mm)

8.58”

(218mm)

6.50”

(165mm)

Cut Out

7.52 in 191.0 mm)

5.24 in

(133mm)

MAN0960-03-EN Specifications / Installation

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11/30/2011 #1037

4 Connectors and Ports

4.1 ZX1152 Connectors and Ports

4.2 ZX752 Connectors and Ports

4.3 ZX452 Connectors and Ports

A) Mounting Clip Location (on the side of the ZX452)

B) Port 1 –RS-232

C) Port 3 –RS-232

D) Port 2 –RS-485

E) VGA Video Output –Allows an external monitor to mirror the images on the ZX display (must support native ZX resolution)

F) Ethernet Port #2 –Used for report I/O (Smart Rail Ethernet)

G) Ethernet port #1 –Used for Internet access (Email, FTP, http…)

H) USB Ports – Removable media is supported using these USB ports. Up to two drives may be connected. The first drive (A)

must be installed on one of the USB ports on the right (top of ZX452). This is used for data log, screen capture, recipes,

program loading, graphic object… The second drive (B) must be plugged into the left (bottom of ZX452) USB ports and is

supported by the ladder copy, rename and delete function only at this time.

I) Audio Inputs and Outputs (not supported with initial firmware)

J) DC Power Input –10 to 30 Volts DC

K) CAN Networking – This 6 pin adapter supports 2 CAN networks. CAN #1 supports programming, peer to peer

communications and ladder functions. CAN #2 supports remote I/O (Smart Stix, Smart Block and Smart Rail CsCAN). An

adapter board is included to provide 2 standard 5-pin CAN connections.

MAN0960-03-EN Specifications / Installation

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11/30/2011 #1037

5 Port and Connector Pin-outs

5.1 CAN Network Port and Wiring

6 Pin dual CAN connector

CAN 1 Port Pin Assignments

Signal

Signal Description

Direction

#1 V-

CAN #1 Ground - Black

−

#1 CN_L

CAN #1 Data Low - Blue

In/Out

#1 CN_H

CAN #1 Data High-White

In/Out

CAN 2 Port Pin Assignments

#2 V-

CAN #2 Ground - Black

#2 CN_L

CAN #2 Data Low - Blue

In/Out

#3 CN_H

CAN #2 Data High-White

In/Out

5 Pin CAN connector for Adapter Board

NET Port Pin Assignments

Signal

Signal Description

Direction

V-

CAN Ground - Black

−

CN_L

CAN Data Low - Blue

In/Out

SHLD

Shield Ground - None

−

CN_H

CAN Data High - White

In/Out

V+ (NC)

No Connect - Red

−

5.2 Power Port and Wiring

5.3 Ethernet Port

Speeds

10 BaseT Ethernet (10-Mbps)

100 BaseTx Fast Ethernet (100-Mbps)

1000 Base Tx Fast Ethernet (1000-Mbps)

Modes

Half or Full Duplex

Auto-Negotiation

10/100/1000-Mbps and Half/Full Duplex

Connector Type

Shielded RJ-45

Cable Type

(Recommended)

CAT5 (or better) UTP

Port

Auto MDI/MDI-X

5.4 Serial Ports 1, 2 and 3

Serial Port 1&3 Pin Assignments RS-232

Signal

Signal Description

Direction

Carrier Detect

Receive

Transmit

OUT

DTR

Data Terminal Ready

GND

Ground

DSR

Data Set Ready

RTS

Ready to Send

CTS

Clear to Send

Ring Indicate

Serial Port 2 Pin Assignments RS-485

Signal

Signal Description

Direction

TX/RX -

Receive/Transmit -

In/Out

TX/RX +

Receive/Transmit +

In/Out

Do Not Connect

GND

Ground

DSR

Data Set Ready

RTS

Ready to Send

CTS

Clear to Send

Ring Indicate

5.5 VGA Port

The VGA port allows the items displayed on the internal display to be mirrored to an

external display or projects. The connector uses standard analog VGA signaling and

should work with a variety of monitors, displays and projects. The external display should

support the native resolution of the ZX unit.

5.6 USB Ports

The ZX units have two (ZX351) or four (ZX751 & ZX1151) standard USB ports supporting

high speed USB 2.0. These ports will support external drives for data storage such as

data logging, screen captures, program loading… Drives larger than 2 gigabytes are

supported and should be formatted with FAT-32. Future firmware updates will allow

other peripherals to be connected to these ports

6 Technical Support

For assistance and manual updates, contact Technical Support at the

following locations:

North America:

Tel: 317 916-4274

Fax: 317 639-4279

Web: http://www.heapg.com

Email: [email protected]

Europe:

Tel: +353-21-4321266

Fax: +353-21-4321826

Web: http://www.horner-apg.com

Email: tech.support@horner-apg.com

Signal

Description

Ground

Frame Ground

V-

Input Power Supply Ground

V+

Input Power Supply Voltage

CAN Connector

Use the CAN Connector when

using CsCAN network.

Torque rating 4.5 –7 Lb-In

(0.50 –0.78 N-m)

Power Connector

Power Up:

Connect to Earth Ground.

Apply 10 -30 VDC.

Screen lights up with slight delay.

Torque rating 4.5 –7 Lb-In

(0.50 –0.78 N-m)

MAN0960-03-EN Specifications / Installation

__________________________________________________________________________________________________________________________________________________________________________

11/30/2011 #1037

7 Safety

No part of this publication may be reproduced without the prior agreement and written permission of

Horner APG, Inc. Information in this document is subject to change without notice.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground

before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to

fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and

shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure

indicates a defective condition that will not clear by replacing the fuse.

WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In Fire

WARNING: Only qualified electrical personnel familiar with the construction and operation of this

equipment and the hazards involved should install, adjust, operate, or service this equipment. Read

and understand this manual and other applicable manuals in their entirety before proceeding. Failure to

observe this precaution could result in severe bodily injury or loss of life.

All applicable codes and standards need to be followed in the installation of this product.

Adhere to the following safety precautions whenever any type of connection is made to the module:

Connect the safety (earth) ground on the power connector first before making any other connections.

When connecting to electric circuits or pulse-initiating equipment, open their related breakers.

Do not make connections to live power lines.

Make connections to the module first; then connect to the circuit to be monitored.

Route power wires in a safe manner in accordance with good practice and local codes.

Wear proper personal protective equipment including safety glasses and insulated gloves when

making connections to power circuits.

Ensure hands, shoes, and floor are dry before making any connection to a power line.

Make sure the unit is turned OFF before making connection to terminals.

Make sure all circuits are de-energized before making connections.

Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately

if defective.

Warning: Consult

user documentation.

Warning: Electrical

Shock Hazard.

When found on the product, the following symbols specify:

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause

undesired operation.

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