HORNER XL4 6 User manual

Page 1

XL4 - Model 6

12 DC In, 12 DC Out, 17-bit Analog In (mA/V/Tc/mV/RTD), 4 – 12-bit Analog Out

MAN1148-20-EN_XL4_Mod6

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Part Numbers

GlobalPartNumber HE-XC1E6

EuropeanPartNumber HEXT251C116

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User Manual and Add-Ons

FindthedocumentsviatheDocumentationSearch.

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Part # Description

MAN0964 XL4&XL4PrimeUserManual

MAN1142 RechargeableBatteryManual

HE-BAT019 Rechargeable3.6VLithiumBattery

HE-XCK ProgrammingCables

HE-XDAC 2channelAnalogOutputI/Ooptionkit,

selectable0-10V,+/-10V,4-20mA.

HE-XDAC107 4channelAnalogOutputI/Ooptionkit,

selectable0-10V,+/-10V,4-20mA.

HE-XKIT BlankI/OBoard

HE200MJ2TRM Adapter,RJ45(8P8C)maleto8-pos-

itionterminalstrip.

HE-FBD001 Ferritecoreforfilteringoutelectrical

noise.

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Battery Maintenance

TheXL4hasanadvancedbatterysystemthatusesa

rechargeablelithiumbattery.Thebatterypowersthereal

timeclockwhenpowerisremoved,anditisneededfor

mentationSearchformoredetailsonbatteryreplacement.

Table of Contents

PartNumbers 1

UserManualandAdd-Ons 1

BatteryMaintenance 1

TECHNICAL SPECIFICATIONS 2

GeneralSpecifications 2

ControlandLogic 2

UserInterface 2

Connectivity 2

CONTROLLER OVERVIEW 3

OverviewofOCS 3

PowerWiring 3

Model 6 Specifications 4

DigitalDCInput 4

DigitalDCOutputs 4

AnalogInputs 5

AnalogOutputs 5

WIRING: INPUTS AND OUTPUTS 6

AnalogInputsInformation 6

DigitalInputsInformation 6

ConnectorOverview 7

J1andJ2Wiring 7

J3Wiring 8

J3UniversalWiring&WiringDetails 8

StatusRegisters 9

Registers 9

COMMUNICATIONS 10

SerialCommunication 10

DipSwitches 10

CANCommunications 10

Ethernet 10

DIMENSIONS & INSTALLATION 11

XL4&XL4PrimeDimensions 11

InstallationInformation 11

InstallationProcedure 11

SAFETY & MAINTENANCE 12

Warnings 12

FCCCompliance 12

TechnicalSupport 12

Precautions 12

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Page 2

TECHNICAL SPECIFICATIONS

General Specifications

TypicalPowerBacklight

100%

239mA@10V(2.39W)

103mA@24V(2.47W)

PowerBacklightOff 18mA@24VDC(0.43W)

PowerBacklight@50% 24mA@24VDC(0.58W)

RequiredPower

(SteadyState)

189mA@24VDC(4.54W)

426mA@10VDC(4.26W)

RequiredPower(Inrush) 2Afor<1ms@24VDC,DC

switched

HeaterOption* 250mAwithheater*(24VDC)

PrimaryPowerRange 10-30VDC

10-24VDC(withheater*)

RelativeHumidity 5to95%,Non-Condensing

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ClockAccuracy

+/-20ppmmaximumat25°C

(+/-1min/month)

RealTimeClock BatteryBacked,

RechargeableLithium

OperatingTemperature -10°Cto+60°C

-40°Cto+60°C(withheater*)

StorageTemperature -20°Cto+60°C

Weight 12oz/340g(withoutI/O)

Altitude Upto2000m

RatedPollutionDegree Degree2Rating

Certifications(UL/CE) NorthAmericaorEurope

*HeaterOption(Model#plus"-22")

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Control and Logic

ControlLang.

Support

LadderLogic;

Variable-BasedAdvanced

Ladder

IEC61131-3Languages

LogicProgramSize 2MB,maximum

ScanRate .04ms/kB

DigitalInputs 2048

DigitalOutputs 2048

AnalogInputs 512

AnalogOutputs 512

Gen.Purpose

Registers

50,000(words)Retentive

16,384(bits)Retentive

16,384(bits)Non-retentive

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User Interface

DisplayType 3.5”TFTColor

ScreenBrightness 640cd/m2(nits)

Resolution QVGA(320x240)

Color 16-bit(65,535)

User-Program.

Screens

1023maxpages;

1023objectsperpage

Backlight LED-50,000hourlife

BrightnessControl 0-100%viaSystemRegister

%SR57

NumberofKeys 5

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Connectivity

SerialPorts 1RS-232and1RS-485on

singularModularJack

USBmini-B USB2.0(480MHz)

Programming&DataAccess

USBA(500mAmax) USB2.0(480MHz)forUSB

flashdrives(2TB)

CANPort

Isolated1kV

RemoteI/O,Peer-to-peer

Comms,Cscape

CANProtocols CsCAN,CANopen,DeviceNet,

J1939

Ethernet 10/100Mb(Auto-MDX)

EthernetProtocols TCP/IP,ModbusTCP,FTP,

SMTP,EGD,ICMP,ASCII

RemoteI/O SmartRail,SmartStix,

SmartBlock,SmartMod

RemovableMemory

microSD,SDHC,SDXCIN

FAT32format,supportfor32GB

max.ApplicationUpdates,

Datalogging

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Page 3

CONTROLLER OVERVIEW

Overview of OCS

1. Touchscreen

2. FunctionKeys

3. HighCapacitymicroSDSlot

4. ConfigurationSwitches

5. USBMini-BPort

6. Wide-RangeDCPower

7. CANPort

8. EthernetLANPort

9. USBAPort

10. RS232/RS485SerialPort

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NOTE:See"Precautions"onpage12aboutUSBand

grounding.

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Power Wiring

NOTE:ThePrimaryPowerRangeis10VDCto30VDC.

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Primary Power Port Pins

PIN Signal Description

1Ground FrameGround

2DC- InputPowerSupplyGround

3DC+ InputPowerSupplyVoltage

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DC Input / Frame

lSolid/StrandedWire:12-24awg(2.5-0.2mm)

lStriplength:0.28”(7mm)

lTorque,TerminalHold-DownScrews:4.5–7in-lbs

(0.50–0.78N-m)

lDC-isinternallyconnectedtoI/OV-,butisisolated

fromCANV-.AClass2powersupplymustbeused.

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Power Up

1. Optional:Attachferritecorewithaminimumoftwo

turnsoftheDC+andDC-signalsfromtheDCsupply

thatispoweringthecontrollers.Seepage1.

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2. Connecttoearthground.

3. Applyrecommendedpower.

Page 4

Model 6 Specifications

Digital DC Input

InputsperModule 12Including4ConfigurableHSCInputs

CommonsperModule 1

InputVoltageRange 12VDC/24VDC

AbsoluteMax.Voltage 30VDCMax.

InputImpedance 10kΩ

InputCurrent PositiveLogic NegativeLogic

UpperThreshold

LowerThreshold

0.8mA

0.3mA

-1.6mA

-2.1mA

Max.UpperThreshold 8VDC

Min.LowerThreshold 3VDC

OFFtoONResponse 1ms

ONtoOFFResponse 1ms

GalvanicIsolation None

LogicPolarity SelectableinCscape

I/OIndication 9(IN9-12)

ConnectorType 3.5mmPluggableCageClampConnector

HighSpeedCounterMaxFreq 1MHz

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Digital DC Outputs

OutputsperModule 16Including2ConfigurablePWMOutputs

CommonsperModule 1

OutputType Sourcing/10kΩPull-Down

OutputFrequency 500kHz

AbsoluteMax.Voltage 28VDCMax.

OutputProtection ShortCircuit

Max.OutputCurrent/Point 0.5A

Max.TotalCurrent 4AContinuous

Max.OutputSupplyVoltage 30VDC

Min.OutputSupplyVoltage 10VDC

Max.VoltageDropatRatedCurrent 0.25VDC

Max.InrushCurrent 650mAperChannel

Min.Load None

OFFtoONResponse 1ms

ONtoOFFResponse 1ms

OutputCharacteristics CurrentSourcing(Pos.Logic)

PWMOut ≈5kHz

RiseTime 50-115μs

FallTime 8-20μs

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Page 5

Analog Inputs

NumberofChannels 6

InputRanges(Selectable)

0-20mA;4-20mADC;0-60mV;0-10VDC;

T/C (Ungrounded):J,K,N,T,E,R,S,B

RTD:PT100,PT1000

%AIFullScale 10V,20MA,100mV:32,000countsfullscale

RTD/T/C:20counts/°C

NominalResolution 17Bits

AbsoluteMax.InputVoltage -0.5to-12VDC(+/-30VDC)

InputImpedance

(Clamped@-0.5to10.23VDC)

T/C/RTD/mV>2MΩ

mA:15Ω+1.5V/V:1.1MΩ

MaxOverCurrent 35mA

GalvanicIsolation None

ConversionSpeed Min.AllChannelsConvertedinapp.<250msor41msperchannelenable

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SensorRange

andAccuracy

Input Type: Range: Accuracy:

TCJ(Ungrounded) -120to1000°C/-184to1832°F +/-0.2%offullscale+/-1°C

TCK(Ungrounded) -130to1372°C/-202to2501.6°F +/-0.2%offullscale+/-1°C

TCT(Ungrounded) -130to400°C/-202to752°F +/-0.2%offullscale+/-1°C

TCE(Ungrounded) -130to780°C/-202to1436°F +/-0.2%offullscale+/-1°C

TCN(Ungrounded) -130to1300°C/-202to2372°F +/-0.2%offullscale+/-1°C

TCR,S(Ungrounded) 20to1768°C/68to3214.4°F +/-0.2%offullscale+/-3°C

TCB(Ungrounded)

500to1820°C/212to3308°F

Functionsbelow500°C

withreducedaccuracy.

+/-0.2%offullscale+/-3°C

PT100/1000 -200to850°C/-328to1562°F +/-0.15%offullscale

0-20mA 0-20mA +/-0.15%offullscale

0-60mV 0-60mV +/-0.15%offullscale

0-10V 0-10V +/-0.15%offullscale

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Analog Outputs

NumberofChannels 4

OutputRanges 0-10VDC,0-20mA,4-20mA

NominalResolution 12Bits

Max.Errorat25°C(ExcludingZero) 0-20mA0.1%offullscale

0-10V0.1%offullscale

MaximumLoopVoltage 27V

ResponseTime OneUpdateperprogramlogicscan

MinimumResistanceLoad 400Ω

ConversionSpeed Min.AllChannelsOnceperScan

GalvanicIsolation None

TemperatureDriftError 20mA.......0.000143%/°C

0-10V.....0.000151%/°C

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Page 6

WIRING: INPUTS AND OUTPUTS

Analog Inputs Information

Rawinputvaluesforchannels1-4arefoundintheregistersasInteger-typedatawitharangefrom0–32000.

AnaloginputsmaybefiltereddigitallywiththeFilterConstantfoundintheCscapeHardwareConfigurationforAnalog

Inputs.Validfiltervaluesare0-7andactaccordingtothefollowingchart:

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Data Values

Input Mode: Data Format, 12-bit INT:

0-20mA,4-20mA 0-32000

0-41V 0-32000

T/C&RTD °Cor°FmaybeselectedintheHardwareConfigurationsectioninCscape.Therawvalueisaninteger,

sotheusershoulddivideby10.

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Digital Inputs Information

DigitalinputsmaybewiredineitheraPositiveLogicorNegativeLogicfashionasshown.ThesettingintheCscape

HardwareConfigurationfortheDigitalInputsmustmatchthewiringusedinorderforthecorrectinputstatestobe

registered.Whenusedasanormalinputandnotforhighspeedfunctions,thestateoftheinputisreflectedinregisters

%I1–%I12.DigitalinputsmayalternatelybespecifiedforusewithHighSpeedCounterfunctions,alsofoundinthe

HardwareConfigurationforDigitalInputs.RefertotheUserManualviatheDocumentationSearchformoredetails.

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Page 7

Connector Overview

Foreaseofoperability,thehighdensityterminalsaredividedintomoremanageablepairsofconnectors(J1A+J1B,

J2A+J2B,J3A+J3B).Toensureproperinstallation,connectorsymbolsmustmatch.



J1 and J2 Wiring

J1 Wiring J2 Wiring



Page 8

J3 Wiring

NOTE:*BothmA&Voutputsareactiveforeachoutputchannel,however,onlytheconfiguredoutputtypeiscalibrated

(maximum4channelssimultaneously).



J3 Universal Wiring & Wiring Details



Wiring Details



Solid/Stranded Wire:12-24awg(2.5-0.2mm2).

Strip Length:0.28”(7mm).

Torque, Terminal Hold-Down Screws:4.5–7in-lbs

(0.50–0.78N-m).



Page 9

Status Registers

Selectable

Range Description

%Rx* Bit-wisestatusregisterenable:Set%Rx.1-%Rx.9hightoenableforregisters%R(x+1)to%R

(x+9).

%R(x+1) Firmwareversion

%R(x+2) Watchdogcount-clearedonpower-up.

%R(x+3) StatusBits: 16...4 3 2 1

Reserved Normal Config Calibration

%R(x+4) Scanrateofthe106board(average)inunitsof100μs.

%R(x+5) Scanrateofthe106board(max)inunitsof100μs.

%R(x+6)

Channel Status: Channel 2 Channel 1

8 7 6 5 4 3 2 1

Open

RTD

Outof

Limits

Shorted

RTD

Open

Sensor OpenRTD Outof

Limits

Shorted

RTD

Open

Sensor

%R(x+7)

Channel Status: Channel 4 Channel 3

8 7 6 5 4 3 2 1

Open

RTD

Outof

Limits

Shorted

RTD

Open

Sensor OpenRTD Outof

Limits

Shorted

RTD

Open

Sensor

%R(x+8)

Channel Status: Channel 6 Channel 5

8 7 6 5 4 3 2 1

Open

RTD

Outof

Limits

Shorted

RTD

Open

Sensor OpenRTD Outof

Limits

Shorted

RTD

Open

Sensor

%R(x+9...14) Reserved

*Example:%Rx=%R500,%R(x+1)=%R501,%R(x+2)=%R502,...



Registers

TheI/OismappedintoOCSRegisterspace,inthreeseparateareas:Digital/AnalogI/O,High-SpeedCounterI/O,and

High-SpeedOutputI/O.Digital/AnalogI/Olocationisfixedstartingat1,butthehigh-speedcounterandhigh-speedout-

putreferencesmaybemappedtoanyopenregisterlocation.



Digital and Analog I/O Functions Registers

Digital Inputs %I1-12

Reserved %I13-31

ESCP Alarm %I32

Digital Outputs %Q1-12

Reserved %Q13-24

Analog Inputs %AI33-38

Reserved %AI1-32

Analog Outputs %AQ9-12

Reserved %AQ1-8

Page 10

COMMUNICATIONS

Serial Communication

MJ1/2 Serial Ports

2SerialPortson1ModuleJack(8posn)



MJ1:RS-232w/FullHandshaking

MJ2:RS-485Half-Duplex



MJ1 PINS MJ2 PINS

PIN SIGNAL DIRECTION SIGNAL DIRECTION

8TXD OUT -- --

7RXD IN -- --

60V GROUND 0V GROUND

5+5V@

60mA OUT +5V@

60mA OUT

4RTS OUT -- --

3CTS IN -- --

2-- -- RX-/TX- IN/OUT

1-- -- RX+/

TX+ IN/OUT



NOTE:AttachoptionalFerriteCore(HE-FBD001)witha

minimumoftwoturnsofserialcable.



Dip Switches



DIP Switches

PIN NAME FUNCTION DEFAULT

1RS-485

Termination

ON=

Terminated OFF

2Spare AlwaysOFF OFF

3FactoryUse AlwaysOFF OFF



TheDIPswitchesareusedtoprovideabuilt-intermination

totheMJ2portifneeded.Theterminationfortheseports

shouldonlybeusedifthisdeviceislocatedateitherendof

themultidrop/daisy-chainedRS-485network.



CAN Communications



CAN Pin Assignments

PIN SIGNAL DESCRIPTION

1V- CANGround–Black

2CN_L CANDataLow–Blue

3SHLD ShieldGround–None

4CN_H CANDataHigh–White

5V+(NC) NoConnect–Red



lSolid/Stranded Wire:12-24awg(2.5-0.2mm).

lStrip Length:0.28”(7mm).

lLockingspring-clamp,two-terminatorspercon-

ductor.

lTorque, Terminal Hold-Down Screws:4.5–7in-

lbs(0.50–0.78N-m).

lV+pinisnotinternallyconnected,theSHLDpinis

connectedtoEarthgroundviaa1MΩresistorand10

nFcapacitor.



Ethernet

Green LED indicates link-whenillu-

minated,datacommunicationisavailable.

Yellow LED indicates activity-when

flashing,dataisintransmission.



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