Honeywell WEBsAX Series Guide

MOUNTING & WIRING GUIDE

74-4059—01

W-NXS and CP-NXS

This document covers the mounting and wiring of the WEBsAX, and Comfort Point

series controller. It assumes that you are an engineer, technician, or service person

who is performing control system installation. Instructions in this document apply to

the following products:

Note Complete details for mounting and wiring the companion LOGO!™Power and SITOP®modules listed above (power

supply, NXS-UPS modules) are furnished in separate documents, shipped with each module. They are covered in this

document only as applied to using them with the NXS.

Not covered in this document is the NiagaraAX or Niagara®R2 software installation and configuration required for a fully

functioning unit. This includes setting host IP address and password, as well as other parameters.

These are the main topic sections in this document:

•Product Description, page 2

•Preparation, page 4

•Precautions, page 4

•Mounting, page 6

•Wiring Details, page 11

•Status LEDs, page 19

•Power Up and Initial Checkout, page 19

Also included are several appendixes, as follows:

•Maintenance, page 20

•Certifications, page 31

Trademarks: Niagara Framework,and NiagaraAX are registered trademarks of Tridium Inc.

• SITOP is a registered trademark, and LOGO! is a trademark of Siemens AG.

• Echelon, LonWorks, and LON are registered trademarks of the Echelon Corporation.

• Microsoft and Windows are registered trademarks of the Microsoft Corporation.

• Intel and Celeron are registered trademarks of the Intel Corporation.

Models Description

WEB-NXS-R2

NXS controller with 40GB hard drive storage, Niagara Release 2 software, and a

LOGO!Power universal input power supply module. Both NXS and power supply module are

DIN-mountable.

W-NXS-AX-HD and

CP-NXS-AX-HD

NXS controller with 40GB hard drive storage, NiagaraAX software, and a LOGO!Power

universal input power supply module. Both NXS and power supply module are DIN-

mountable.

W-NXS-AX-FL and

CP-NXS-AX-FL

NXS controller with 1GB CompactFlash storage, NiagaraAX software, LOGO!Power universal

input power supply, both modules DIN-mountable. Includes the following additional option (2

modules):

NXS-UPSa:

aStandard on W-NXS-AX-FL and CP-NXS-AX-FL model. You can also use an NXS-UPS option for any hard-drive based NXS

model.

SITOP DC-USV-Modul 15: 24Vdc UPS module, DIN-mountable, plus:

SITOP Power Battery 24V/1.2Ah module for UPS, DIN-mountable.

W-NXS AND CP-NXS

74-4059—01 2

Product Description

The NXS is an ultra-compact, 24Vdc-powered, industrial PC platform, designed for DIN rail mounting. It provides

integral control, supervision, and network management solutions for wide variety of networked field devices. The

fanless design of the NXS incorporates an Intel®650 Mhz Celeron®processor and 512MB of system RAM. The OS

is Microsoft® Windows®XP Embedded, using either 1GB CompactFlash or a 40GB hard drive for storage (depending

on model).

The NXS uses DIN-mountable modules for power and UPS backup—refer to Table 1 for a summary and description

of onboard communications ports.

Although the normal operating mode for a NXS is “headless,” an onboard DVI/VGA port supports connection to a

CRT or LCD monitor (providing it has a DVI interface). A local console also requires connection of a USB-type

keyboard and mouse to the NXS USB ports.

Windows Notes

Regardless of NXS model, Windows “XP Embedded” is pre-installed on CompactFlash (W-NXS-AX-FL and CP-NXS-

AX-FL) or a hard drive (WEB-NXS-R2, W-NXS-AX-HD and CP-NXS-AX-HD ). No Windows CD is included. However,

a “Certificate of Authenticity” sticker is attached near the model number label.

Windows XP Embedded supports a “local desktop environment,” meaning the attachment of a keyboard, mouse, and

monitor. However, typical Windows access is done using a Microsoft “Remote Desktop” client connection to the unit,

as all models of NXS are factory-configured to support this. For related details, see “Local Console,” page 10.

Table 1 W-NXS features and options

Model Description Ports / Notes

W-NXS (all) and

CP-NXS (all)

Any model NXS (includes W-NXS-AX-FL, W-NXS-AX-HD,

and WEB-NXS-R2), DIN-mountable, with 512MB RAM,

and Windows XP Embedded OS pre-installed. Includes

brackets for alternate panel mounting. For 24Vdc

operation only, using supplied power supply, described

below.

LOGO!Power 24V/4A universal input power supply

module: 100–240Vac, 47–63 Hz input, 24Vdc output, 90W

power supply module, DIN-mountable

2 - 10/100 MB Ethernet, RJ-45

1 - RS-232 Serial, DB-9 male

1- RS-485 Serial, 3-pos. plug

1 - FTT-10A LON, 2-position plug

4 - USB (2.0)

NXS-UPS option

(standard with

W-NXS-AX-FLand

CP-NXS-AX-FL)

Includes SITOP DC-USV-Modul 15: 24Vdc output UPS

(uninterruptable power supply) module, DIN-mountable,

with communications to NXS for power monitoring.

Includes/requires battery module, below.

Connects to a USB port on the NXS.

Recommended in all cases, and

included/required if a Compact-

Flash based W-NXS-AX-FL and

CP-NXS-AX-FL. Includes two

separate SITOP modules,

described at left.

Includes SITOP Power Battery 24V/1.2Ah module, DIN-

mountable, use with SITOP DC-USV-Modul 15.

W-NXS AND CP-NXS

374-4059—01

Dimensions

Figure 1 shows dimensions of the NXS ready for DIN-mounting.

Figure 1 Dimensions of the NXS.

NXS Layout

Figure 2 shows the location of important features of the NXS, as oriented in its typical mounting position.

Figure 2 Layout of NXS features.

Top

10.35" (263 mm)

5.24"

(133mm)

0.39" (10 mm)

1.83"

(46.5 mm)

2.7"

(68.5 mm)

0.87" (22.0 mm)

5.6" (142 mm)

4.6" (116.8 mm)

Front (connectors) Side

NOTE: For dimensions with wall mounting

brackets installed, see Figure 8 on page 10.

Top frame

(holds LON

and RS-485).

Cover Plate for

CompactFlash module.

Status LEDs. See

“Status LEDs,” page 19.

Connector Ports

See Figure 9 on page 11

for more details.

Reset Button (recessed)

For emergency use only, to

trigger a hardware reset.

W-NXS AND CP-NXS

74-4059—01 4

Preparation

Unpack the NXS and inspect the contents of the package for damaged or missing components. If damaged, notify

the appropriate carrier at once and return any damaged components for immediate repair or replacement—See

“Returning a Defective Module” on page 30..

Included in this Package

Included in this package you should find the following items:

•a NXS controller

•a packing slip, which lists the factory settings for IP address, machine name, and host logon.

•a hardware bag including the following:

–One USB cable strain-relief bracket, with Torx T20 mounting screw.

–Two panel/wall mounting brackets, with Torx T20 mounting screws.

–One 2-position screw terminal plug, with locking screws, for 24Vdc power.

–One 3-position screw terminal plug, for RS-485 port.

–One 2-position screw terminal plug, for LON FTT-10.

Material and Tools Required

The following supplies and tools are required for installation:

•a LOGO!Power 24V/4A DC power supply, DIN-mountable (included in separate package)

•if a W-NXS-AX-FL or CP-NXS-AX-FL model (optional for other models), an NXS-UPS option consisting of two

modules:

–UPS module: SITOP DC-USV-Modul 15

–Battery module: SITOP Power Battery 24V/1.2Ah

•Inline fuse holder (Bussmann # HRF or # HMF or equivalent) and compatible 4A, 32V, fast-acting fuse

(Bussmann type # SFE-4 or equivalent).

•Suitable enclosure for housing the NXS and other modules, as applicable.

•35mm DIN rail(s) for mounting the NXS and other modules, as the recommended method.

•Suitable tools and supplies for mounting enclosures, NXS and other modules, and for making all wiring

terminations.

Note The following non-standard tools may be needed: Torx T20 screwdriver, for mounting USB

strain-relief bracket, and panel/wall mounting brackets (optional). Other Torx drivers (T8,

T10) may be needed later if performing maintenance, and covers must be removed.

Precautions

This document uses the following warning and caution conventions:

Caution Cautions remind the reader to be careful. They alert readers to situations where there is a chance that

the reader might perform an action that cannot be undone, might receive unexpected results, or might

lose data. Cautions contain an explanation of why the action is potentially problematic.

Warning Warnings alert the reader to proceed with extreme care. They alert readers to situations where

there is a chance that the reader might do something that can result in personal injury or

equipment damage. Warnings contain an explanation of why the action is potentially dangerous.

W-NXS AND CP-NXS

574-4059—01

Precautions are grouped into the following three categories:

•Safety Precautions

•Static Discharge Precautions

•General Precautions

Safety Precautions

The following items are warnings of a safety nature relating to the installation and start-up of the NXS controller. Be

sure to heed these warnings to prevent personal injury or equipment damage.

Warning • A 120Vac or 240Vac circuit powers the 24Vdc module (Power Supply) powering the NXS.

Disconnect power before installation or servicing to prevent electrical shock or equipment

damage.

•Make all connections in accordance with national and local electrical codes. Use copper

conductors only.

•To reduce the risk of fire or electrical shock, install in a controlled environment relatively free

of contaminants.

•

This device is only intended for use as a monitoring and control device. To prevent data loss or

equipment damage, do not use it for any other purpose.

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The microprocessors and

associated circuitry within a NXS controller are sensitive to static discharge. The following items are cautionary notes

that will help prevent equipment damage or loss of data caused by static discharge.

Caution • Work in a static-free area.

•Discharge any static electricity you may have accumulated. Discharge static electricity by

touching a known, securely grounded object.

•

Do not handle printed circuit boards (PCBs) without proper protection against static discharge.

Use a wrist strap when handling PCBs. The wrist strap clamp must be secured to earth ground.

General Precautions

Caution Do not install any expansion options (memory, PC/104 modules) apart from those already in the device,

or this

will void the warranty for the NXS

. Note that the NXS already contains the maximum

about of allowable system RAM, at 512 MB.

W-NXS AND CP-NXS

74-4059—01 6

Mounting

Notes • This product is intended for indoor use only. The unit should not be exposed to ambient conditions outside

of the range of:

–Humidity: 5 to 80% at 25ºC (77ºF), non-condensing

–Temperature: 0ºC (32ºF) to 50ºC (122ºF) if CompactFlash (base) model, or

5ºC (41ºF) to 40ºC (104ºF) if hard drive option.

•Mechanical ambient conditions are as follows:

–Vibration, in operation:

•Flash-based model: 10 to 58 Hz: 0.075 mm, 58 to 500 Hz: 9.8 m/s2;

•with hard drive option and DIN mounting:

none permitted

;

•with hard drive option and wall mounting: 10 to 58 Hz: 0.035mm; 58 to 200 Hz: 4.9 m/s2

–Resistance to shock, in operation:

•Flash-based model: 150 m/s2, 11 ms;

•with hard drive option: 50 m/s2, 30 ms

•A minimum clearance of 3.94" (100mm) is required around all four sides of the NXS, between any

other devices and/or sides of the enclosure. See “Space Requirements,” page 7.

Mounting orientation is strongly recommended to be

horizontal only

, with connectors at bottom,

to maximize heat dissipation.

The following sections provide more details:

•USB Strain-Relief

•Space Requirements

•DIN Rail Mounting

•Wall Mounting

USB Strain-Relief

A strain-relief bracket is included in the NXS hardware bag, for use with USB cables. Once mounted to the unit, you

can secure USB cables to the bracket using cable tie-wraps (not supplied). Securing cables to the bracket helps

prevent accidental detachment from the USB ports.

Use one of the provided pan-head screws (Torx T20 head) to mount the bracket below the ports. See Figure 3.

Figure 3 USB cable strain-relief bracket.

USB Cable

Strain-Relief

Bracket

USB Ports

Bracket

Mounting

Screw (T20)

W-NXS AND CP-NXS

774-4059—01

Space Requirements

A typical installation includes the

power supply module, and NXS-UPS (UPS module and battery module). Depending

on the enclosure space available, mount the

NXS and other modules on either a single DIN rail, as shown in Figure 4,

or on two DIN rails, as shown in Figure 5 (preferred) or in Figure 6.

Figure 4 Single DIN-rail mounting of all devices.

Figure 5 Two DIN-rail mounting method A (preferred), NXS and Battery located below other modules.

NXS

Power Supply

SITOP UPS Battery

Width minimum 27.6" (701 mm): 501 mm total device width, plus 100 mm each side of NXS

Height minimum 13.1" (333 mm): 133 mm device height, plus 100 mm above and below NXS

3.94" (100 mm)

minimum, or

more if possible

3.94"

(100mm)

min.

3.94" (100mm)

min.

3.86"

(98 mm)

3.54"

(90 mm) 2.0"

(51 mm)

3.94"

(100 mm)

min.

5.24"

(133mm)

10.35" (263 mm)

NXS

Power Supply

SITOP UPS

Battery

Width minimum 22.1" (561 mm):

NXS and Battery modules

Height minimum 20.0" (508 mm) all devices both DIN rails

100 mm clearance all sides of NXS, 50 mm clearance top of

UPS

1.97" (50 mm)

min.

3.86"

(98 mm)

3.94"

(100 mm)

min.

3.94"

(100 mm)

min.

5.24"

(133mm)

4.92"

(125mm)

3.94"

(100 mm)

min.

10.35" (263 mm)

3.94" (100 mm)

minimum, or

more if possible

W-NXS AND CP-NXS

74-4059—01 8

In cases where there is less than 22.1" available width, you can alternatively mount all three modules above the NXS,

as shown in Figure 6 on page 8.

Figure 6 Two DIN-rail mounting method B (alternate), all modules located above NXS.

There are two mounting methods for the NXS: DIN Rail Mounting and Wall Mounting.

DIN Rail Mounting

DIN rail mounting is the preferred method. The following procedure provides step-by-step instructions for mounting

the NXS on DIN rail.

Procedure 1 To mount on DIN rail.

Step 1 Position the NXS on the DIN rail, tilting to hook clamps over the top edge of the rail (Figure 7).

Step 2 Swing the device down fully onto the DIN rail, until both clamps completely latch.

Step 3

Mount other modules (Power Supply, NXS-UPS, Battery) onto DIN rail in the same fashion—see the

installation document shipped with each module for complete details.

Step 4 If needed, secure devices with DIN rail

end-clips

provided by the DIN rail vendor.

NXS

NXS-PWR

SITOP UPS

Battery

Width minimum 18.3" (463 mm): NXS plus mins.

Height minimum 20.0" (508 mm) all

devices both DIN rails-- 100 mm clearance

all sides of NXS, 50 mm clearance

minimum top of UPS

1.97" (50 mm)

min.

3.86"

(98 mm)

3.94"

(100 mm)

min.

3.94"

(100 mm)

min.

5.24"

(133mm)

4.92"

(125mm)

3.94"

(100 mm)

min.

10.35" (263 mm)

3.86"

(98 mm)

2.0"

(51 mm)

3.94" (100 mm)

minimum, or

more if possible

W-NXS AND CP-NXS

974-4059—01

Figure 7 NXS mounting details.

Wall Mounting

To mount the NXS on a wall, remove the factory-installed DIN-rail mounting clamps from the back of the device, and

install the mounting brackets with the Torx T20 (M4 x 6mm) screws provided in the hardware bag. Procedure 2

provides step-by-step instructions for installing the brackets.

Procedure 2 To replace DIN-mount clamps with wall mount brackets.

Step 1 At the back of the unit, remove the four screws (A) securing the two DIN brackets, as shown below.

Step 2 Install the wall mount brackets using the supplied pan-head screws into the mounting holes, using four

screws in each bracket, as shown below.

Step 3 See Figure 8 for dimensions with wall mount brackets installed.

Mounting on DIN Rail Removing from DIN Rail

(A) (A)

W-NXS AND CP-NXS

74-4059—01 10

Figure 8 NXS dimensions with wall mounting brackets.

When mounting, ensure that a minimum of 3.94" (100 mm) clearance is maintained on all sides of the NXS from other

devices and/or enclosure walls. See “Space Requirements,” page 7 for more details.

Local Console

Typically, for initial software installation and commissioning, you access the NXS remotely, using NiagaraAX or

Niagara R2 software (Workbench platform connection or Admin Tool, respectively). In the case of applying Windows

updates or making Windows security setting changes, you connect remotely using the Microsoft “Remote Desktop”

software.

However, in some cases you may need a “local console” attached to the NXS, that is a keyboard, mouse, and monitor.

One example is after replacing the backup battery, to re-enter the BIOS setup data that was lost. Note that access of

the BIOS setup of a NXS is not possible over a network connection.

Please note the following about using a local console with the NXS:

•A USB type keyboard and mouse is required (no PS/2 type connectors).

•A DVI-capable display is needed, or a DVI-to-VGA adapter and a VGA monitor combination that has been

tested to work with the NXS.

•After attaching these items to the NXS, you must reboot the unit for local console operation.

11.7" (297 mm)

0.18" (4.5 mm)

3.94"

(100 mm)

0.65” (16.5 mm)

11.26" (286 mm)

10.35" (263 mm)

2.7"

(68.5 mm)

0.39" (10 mm)

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