Honeywell WEB-700 User manual

INSTALLATION INSTRUCTIONS

Put Bar Code Here

95-7776-01

WEB-700

WEB-700-O

CP-700

APPLICATION

The WEB-700 and CP-700 are compact, embedded

controller/server platforms that allow integrated control

and management of external devices over the Internet.

They provide suppport for two optional communications

boards as well as optional remote I/O expansion

modules.

CONTENTS

About This Guide 2

Related Documentation

For more information on configuring and using the WEB/CP-700 controller, consult the following documents:

• IO-16-REM-H Installation and Configuration Instructions, Form # 95-7768

• NPB-LON Option Installation Sheet, Form # 62-0263

• NPB-MDM Option Installation Sheet, Form # 95-7730

• NPB-GPRS-W-H Installation Sheet, Form # 62-0301

• Niagara AX Install and Startup Guide

• NiagaraAX Nrio Guide

• NiagaraAX User Guide

Model Description

WEB-700

WEB-700-O

CP-700

DIN mount 7 series controller, powered by separate plug-in power supply module or wall mount

AC power adapter. Controller supports optional remote I/O expansion modules and internal

communications option cards.

NPB-PWR-UN-H 90–263Vac universal input/15Vdc output power supply module, DIN mountable.

NPB-WPM-US Wall-mount, 120V AC power adapter.

WEB-700 WEB-700-O CP-700

395-7776—01

WEB-700; WEB-700-O; CP-700

PRODUCT DESCRIPTION

The WEB/CP-700 controller is a compact embedded processor platform using on-board Flash memory for backup, in an

expandable DIN-modular package. Designed for use in commercial environments, the WEB/CP-700 runs the NiagaraAX

Framework to provide integrated control, supervision, and network management solutions for wide variety of networked field

devices. NiagaraAX-3.5 or later is required.

Packaging and Features

The WEB/CP-700 features a DIN-mount controller base with mounting tabs for alternate panel mount. Two available comm

option card slots are accessed under the controller’s removable cover.

Fig. 1 and Fig. 2 show locations of important features of the WEB/CP-700.

Fig. 1. WEB/CP-700 Cover removed with 2 options installed on main board.

Typical installation requires an NPB-PWR-UN-H universal power supply module (furnishing 15Vdc) for power, attaching to the

controller’s left side. An RS-485 port is on the controller’s opposite right end connector, along with 15Vdc power for support of

remote I/O expansion modules, either chained directly and/or wired remotely.

NOTE: Instead of using the NPB-PWR-UN-H power supply module, you can adapt an NPB-WPM-US wall mount AC power

adapter to power the WEB/CP-700 controller. However, you cannot directly attach I/O expansion modules in this config-

uration, nor power remote I/O modules from that NPB-WPM-US.

Removable cover

Status and heartbeat LEDs

Option card #2 area

(card shown installed)

Option card #1 area

(card shown installed)

Connector for NPB-PWR-UN-H

power supply module

NiMH backup

battery pack

RS-485, 15V Power

Output Connector

Connector ports

WEB-700 WEB-700-O CP-700

95-7776—01 4

WEB-700; WEB-700-O; CP-700

Fig. 2. WEB/CP-700 main controller board and 2 option cards uninstalled.

As a 7 series controller, the WEB/CP-700 uses a PowerPC 440EPx processor, 1GB Flash storage, and 512MB DDR-2 RAM. A

1GB RAM upgrade module is available. TCP/IP access is via two standard Gigabit Ethernet ports. Serial communications ports

(RS-232, RS-485) are standard.

One or two option cards can be added for additional communications, e.g. LonWorks FTT-10, or another RS-232 port. A MiniPCI

slot is also available for future WiFi 802.11g support. The WEB/CP-700 uses the QNX Neutrino operating system, with the IBM J9

JVM.

Two status LEDs are visible atop the cover. Two USB 2.0 ports are provided, as well as integral contact inputs to allow system

monitoring of UPS power and battery, and an external enclosure door. A rechargeable NiMH battery pack is included inside the

unit, and a separate connector provides recharging and monitoring of an external 12V sealed lead-acid battery ordered

separately.

The table below provides a summary of features of the WEB/CP-700 controller model.

Table 1. WEB/CP-700 features and options

Model Description Ports

WEB-700-O

CP-700

DIN-mountable controller. PowerPC 440Epx 667MHz processor, 1GB NAND

Flash storage, 512MB base DDR-2 system RAM (upgradable to 1GB).

Includes integral NiMH battery pack, two open enhanced comm option card

slots, one open MiniPCI slot (for future use only, for WiFi 802.11g). Not furnished

is NPB-PWR-UN-H universal power supply, or external 12V sealed lead-acid

battery and harness.

Memory upgrade ordered separately.

Two 1GB Ethernet,

RJ-45

One RS-232 Serial,

DB-9 male

One RS-485 Serial,

isolated, with 15V/

12Vdc power, 6-position

plug on right side.

Two USB-2.0 ports on

top side of controller.

Main controller board

Removed

option cards

DIN-mount base with screw tabs

for panel mount

Connector ports

NiMH battery pack

and shield removed

USB ports (2)

WEB-700 WEB-700-O CP-700

595-7776—01

WEB-700; WEB-700-O; CP-700

Technical Specifications

WEB/CP-700 PLATFORM

• PowerPC 440Epx @ 667MHz processor (speed approximate due to spread spectrum clock).

• 1GB on-board NAND Flash storage.

• Base 512MB DDR-2 333Mhz RAM, field-upgradable to 1GB (industrial-grade, sourced from Tridium).

• Two (2) Gigabit Ethernet ports.

• Two (2) USB-2.0 ports.

• Standard RS-232 port.

• 6-position end connector with isolated RS-485/15Vdc power (usable as a standard non-powered isolated RS-485 port, or to

support remote I/O modules).

• MiniPCI option slot (future use only, for WiFi 802.11g support).

• Two (2) available comm option slots in the WEB/CP-700, for LonWorks, RS-485 or RS-232, GPRS/Edge Cellular,

Jennic

802.15.4 wireless,

etc.

• LEDs on front of unit to monitor power and system status.

• Available contact inputs (3) to monitor external UPS AC present, UPS battery level, external enclosure door status.

POWER SUPPLY

• Requires universal AC input (90V – 264V) NPB-PWR-UN-H power supply module, supplies 15Vdc, 30VA. Alternately, a

NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 only (requires removal of barrel plug end and wiring to

end connector).

• Includes integral rechargeable NiMH backup battery pack, for short duration AC power fail operation.

• Connection for external, rechargeable, 12V sealed lead-acid battery, for continuous system operation over longer power

outages. Provides trickle charge and monitoring support to separately ordered batteries.

OPERATING SYSTEM

• QNX Neutrino Real-Time Operating System.

• IBM J9 JVM (Java Virtual Machine).

• NiagaraAX software (AX-3.5 or later required).

PHYSICAL

• Plastic DIN-mount backplate with screw tabs for alternate panel mounting.

• Removable snap-on plastic cover with status LEDs and connecting cable.

• Cooling by internal air convection.

• Dimensions: 8.7" (221mm) wide x 5.6" (142mm) high x 2.44" (62mm) deep.

• Weight: Net 1.67 lbs. (0.76 kg), Gross 2.0 lbs. (0.91 kg).

ENVIRONMENT

• Operating temperature range: 32°F to 122°F (0°C to 50°C).

• Relative humidity range: 10% to 90% at 77°F (25°C), non-condensing.

• Mechanical ambient conditions are as follows:

— Vibration, in operation: 5 to 9 Hz: 3.5mm amplitude, 9 to 150Hz: 1g.

— Shock resistance, in operation: 15g acceleration, 11 ms duration.

• Storage temperature range: 32°F to 158°F (0°C to 70°C).

• Storage relative humidity range: 5% to 94%, non-condensing.

Equipment Ratings

ELECTRICAL

• Input voltage range: 15Vdc (from separate AC power supply, 90Vac to 264Vac, 50/60Hz).

• Power consumption: 20VA maximum.

WEB-700 WEB-700-O CP-700

95-7776—01 6

WEB-700; WEB-700-O; CP-700

PREPARATION

Unpack the WEB/CP-700 and inspect the package contents for damaged or missing components. If damaged, notify the

appropriate carrier at once and return any damaged components for immediate repair or replacement. See “Returning a

Defective Unit” on page 28.

• Included in this Package

• Material and Tools Required

Included in this Package

Included in this package you should find the following items:

• WEB/CP-700 controller.

•WEB/CP-700 Installation Instructions, Form Number 95-7776.

• Hardware bag containing the following items:

— Two (2) 6-position screw terminal plugs, one for integral contact inputs (door tamper, UPS battery OK, UPS AC present),

one end-mount to wire RS-485/power to optional remote expansion devices.

— One (1) 2-position screw terminal plug for external sealed lead-acid (SLA) rechargeable battery (not provided).

— One (1) grounding wire, with quick-disconnect 0.187" female connector.

Material and Tools Required

The following supplies and tools are typically required for installation:

• NPB-PWR-UN-H universal AC power supply module, 90-263 Vac input, 15Vdc 30W output, DIN-mount capable, with

grounding wire.

Alternatively, a NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 controller only. You must cut off the

adapter’s barrel plug end, and then wire leads into the controller’s end connector. A multimeter is needed to check polarity.

• DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), unless using panel mounting method with screws

through mounting tabs.

• Suitable tools and fasteners for mounting unit and accessories.

• #2 phillips screwdriver: used to install and remove an optional option card.

• Small flat-blade screwdriver: used for making wiring connections to removable screw terminal plugs.

• (Optional) One or two 12V sealed-lead-acid (SLA) rechargeable backup batteries, with wire harness for connecting to the

2-position connector on the unit. Should be sized as required by the system. See Contact Input wiring to WEB/CP-700, page

20.

PRECAUTIONS

This document uses the following warning and caution conventions:

CAUTION

Cautions remind the reader to be careful. They alert readers to situations where there is a chance that the reader

might perform an action that cannot be undone, might receive unexpected results, or might lose data. Cautions

contain an explanation of why the action is potentially problematic.

WARNING

Warnings alert the reader to proceed with extreme care in situations where there is a chance that the reader

might do something that can result in personal injury or equipment damage. Warnings contain an explanation of

why the action is potentially dangerous.

Safety Precautions

The following items are warnings of a general nature relating to the installation and start-up of the WEB/CP-700 controller. Be

sure to heed these warnings to prevent personal injury or equipment damage.

WEB-700 WEB-700-O CP-700

795-7776—01

WEB-700; WEB-700-O; CP-700

WARNING

A 120Vac or 240Vac circuit powers the NPB-PWR-UN-H power supply for the controller.

Disconnect power before installation or servicing to prevent electrical shock or equipment damage.

Make all connections in accordance with national and local electrical codes. Use copper conductors only.

To reduce the risk of fire or electrical shock, install in a controlled environment relatively free of contaminants.

This device is only intended for use as a monitoring and control device. To prevent data loss or equipment

damage, do not use it for any other purpose.

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry

within a WEB/CP-700 controller are sensitive to static discharge. Follow these precautions when installing, servicing, or operating

the system:

CAUTION

Work in a static-free area.

Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known,

securely grounded object. Do not handle printed circuit boards (PCBs) without proper protection against static

discharge. Use a wrist strap when handling PCBs. The wrist strap clamp must be secured to earth ground.

Battery Precautions

CAUTION

The NiMH battery used in this device may present a risk of fire or chemical burn if mistreated. Do not

disassemble, heat above 122ºF (50ºC), or incinerate. Replace battery pack with NPB-BATT-7 only. Use of another

battery may present a risk of fire or explosion.

Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

Replace external backup battery with Listed Power Source Battery Only.

MOUNTING

NOTE: This product is intended for indoor use only. The unit should not be exposed to ambient conditions outside of the range

of 32ºF (0ºC) to 122ºF (50ºC), or relative humidity outside the range of 10 to 90% at 77ºF (25ºC), non-condensing. Refer

to Environment, page 5 for further details on mechanical and storage specifications.

Before mounting the unit, install any option card(s) and memory upgrade. See About Expansion Options, page 12.

Mount the controller in a location that allows clearance for wiring, servicing, and module removal. Additional mounting information

applies, as follows:

WEB-700 WEB-700-O CP-700

95-7776—01 8

WEB-700; WEB-700-O; CP-700

Environmental Requirements

Note the following requirements for the WEB/CP-700 mounting location:

• If mounting inside an enclosure, that enclosure should be designed to keep the unit within its required operating range

considering a 20-watt dissipation by the controller, plus dissipation from any other devices installed in the same enclosure.

This is especially important if the controller is mounted inside an enclosure with other heat producing equipment.

• Do not mount the unit:

— in an area with excessive moisture, corrosive fumes, or explosive vapors.

— where vibration or shock is likely to occur.

— in a location subject to electrical noise. This includes the proximity of large electrical contractors, electrical machinery,

welding equipment, spark igniters, and variable frequency drives.

Physical Mounting

The following information applies about physically mounting the unit.

• You can mount the WEB/CP-700 in any orientation. It it not necessary to remove the cover before mounting.

• Mounting on a 35mm wide DIN rail is recommended. The WEB/CP-700 unit base has a molded DIN rail slot and locking clip,

as does the NPB-PWR-UN-H power supply module and any I/O expansion modules. Mounting on a DIN rail ensures accurate

alignment of connectors between all modules.

• If DIN rail mounting is impractical, use screws in mounting tabs on the NPB-PWR-UN-H module and the WEB/CP-700, as well

as any end-connected accessory. Tab mounting dimensions are on the last page of this document.

WEB-700 WEB-700-O CP-700

995-7776—01

WEB-700; WEB-700-O; CP-700

Fig. 3 and the following procedure provides step-by-step DIN rail mounting instructions for the WEB/CP-700.

Fig. 3. WEB/CP-700 and accessory mounting details.

NOTE: Mount the NPB-PWR-UN-H power supply first, then the WEB/CP-700 controller, then any directly attached I/O expan-

sion module.

To mount on DIN rail

1. Securely install the DIN rail with at least two screws, near the two rail ends.

2. Position the NPB-PWR-UN-H power supply module on the rail, tilting to hook DIN rail tabs over one edge of the DIN rail

(Fig. 3).

3. Use a screwdriver to pry down the plastic locking clip, and push down and in on the module, to force the locking clip to snap

over the other edge of the DIN rail.

4. Mount the WEB/CP-700 controller onto the DIN rail in the same way, such that its left 6-position end connector faces the

NPB-PWR-UN-H power supply.

5. Slide the two devices together along the DIN rail to connect their 6-position connectors.

4.1" (104)

5.6"

(142)

3.46"

(88)

11.75" (298)

15.125" (384)

Mounting on

DIN rail

Removing from DIN rail

NPB-PWR-UN-H

DIN rail

end clip

NPB-PWR-UN-H

IO-16-REM-H

WEB/CP-700

Secure controller or last

directly attached I/O module

using either screws or DIN

rail end clip (if end clip does

not interfere with 6-position

end connector).

WEB-700 WEB-700-O CP-700

95-7776—01 10

WEB-700; WEB-700-O; CP-700

6. If installing any I/O expansion modules, repeat this for each one, until all are mounted on the DIN rail and firmly connected

into one assembly.

7. To keep the final assembly together, secure at both ends with DIN rail end-clips provided by the DIN rail vendor. This also

prevents the assembly from sliding on the DIN rail. See Fig. 3.

Removing and Replacing the Cover

You must remove the WEB/CP-700 cover to connect the battery (new unit), and/or to replace the NiMH battery, install any option

cards, or upgrade the DDR-2 RAM module. The cover snaps onto the base with four plastic end tabs–two on each end.

CAUTION

An LED ribbon cable connects the cover to the main board. Be careful when lifting the cover off. If the controller

is on a flat work surface, you can leave the cable connected, with the cover next to the unit. See Fig. 4.

Fig. 4. Removing WEB/CP-700 cover.

NOTE: If accessory modules are plugged into the WEB/CP-700, you may need to slide them away from the unit to get to the

end cover tabs.

• To remove the cover, press in the tabs on both ends of the unit, and carefully lift it off (see previous Caution). If necessary,

unplug the LED cable from the cover, at the connector on the back of the cover (see Fig. 4).

• To replace the cover, make sure that the LED cable is connected and not folded outside the base. Orient the cover so the

cutout area for comm ports is correct, then push inwards to snap in place.

Cover

LED ribbon

cable

Connector for LED cable

LED cable left connected

between cover and

controller board

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