Honeywell UDC1200 MICRO-PRO User guide

UDC 1200 Start-Up Guide Rev 1

HONEYWELL UDC1200 MICRO-PRO

1. Mounting Page 2

2. Wiring Page 2

3. Select Mode Page 3

4. Configuration Mode Page 3

5. Setup Mode Page 6

6. Operator Mode Page 7

7. Automatic Tuning Mode Page 8

8. Product Information Mode Page 8

9. Installing Option Modules Page 9

10. Error Fault Indications Page 10

The full users manual can be downloaded from Honeywell IMC Web page

http://content.honeywell.com/imc/

HONEYWELL UDC1200 MICRO-PRO

Universal Digital Controller

HONEYWELL UDC1200 MICRO-PRO

Universal Digital Controller

Start-Up Guide

UDC 1200 Start-Up Guide Rev 1

45 x 45mm

+0.5 –0.0

Panel-Mounting

The mounting panel must be rigid and may be up to 6.0mm (0.25 inches) thick. The cut-out required for the instrument is

shown on the right. Instruments may be mounted side-by-side in a multiple installation for which the cut-out width (for n

instruments) is (48n-4)mm or (1.89n-0.16)inches.

Rear Terminal Wiring

USE COPPER CONDUCTORS

(EXCEPT FOR T/C INPUT)

Single Strand wire gauge:

Max 1.2mm (18SWG)

CAUTION: Do not remove the panel gasket; it is a seal against dust and

moisture.

CAUTION: Installation and configuration should be performed only by personnel who are technically competent

to do so. Local Regulations regarding electrical installation & safety must be observed.

1. INSTALLATION

Hold instrument firmly in

position (apply pressure to

bezel only)

Panel

Instrument

Ratchets

Gasket

Slide mounting clamp over the

instrument housing towards rear

face of mounting panel until the

tongues engage in ratchets and

instrument is clamped in position.

CAUTION: Check information label on

housing for correct operating voltage before

connecting supply to Power Input

Fuse: 100 –240V ac –1amp anti-surge

24/48V ac/dc –315mA anti-surge

2. WIRING

UDC 1200 Start-Up Guide Rev 1

Select mode is used to access the configuration and operation menu functions.

It can be accessed at any time by holding down and pressing .

Once in select mode, press or to select the required mode. An unlock code is required to prevent

unauthorised entry to Configuration, Setup & Automatic Tuning modes.

Press or to enter the correct code number, then press to proceed.

Mode

Upper

Display

Lower

Display

Description

Default

Unlock

Codes

Operator

Optr

SLCt

Normal instrument operation.

None

Set Up

SetP

SLCT

Tailor settings to the application.



Configuration

Conf

SLCT

Configures the instrument for use.



Product Info

Info

SLCT

Check manufacturing information.

None

Auto-Tuning

Atun

SLCT

Invoke Pre-Tune or Self-Tune.



Note: The instrument will always return automatically to Operator mode if there is no key activity for 2 minutes.

First select Configuration mode from Select mode (refer to section 2).

First select Configuration mode from Select mode (refer to section 3).

Press to scroll through the parameters, then press or to set the required value.

To accept a change must be pressed, otherwise parameter will revert to previous value.

To exit from Configuration mode, hold down and press , to return to Select mode.

Note: Parameters displayed depends on how instrument has been configured.

Parameters marked * are repeated in Setup Mode.

Parameter

Lower

Display

Upper

Display

Adjustment range

Default

Input Range/Type



See following table for possible codes

J T/C

Code

Input Type & Range

Code

Input Type & Range

Code

Input Type & Range

B: 100 –1824 ºC

L.C

L: 0.0 –537.7 ºC

P24F

PtRh20% vs 40%:

32 –3362 ºF

B: 211 –3315 ºF

L.F

L: 32.0 –999.9 ºF

C: 0 –2320 ºC

N: 0 –1399 ºC

PTC

Pt100: -199 –800 ºC

C: 32 –4208 ºF

N: 32 –2551 ºF

PtF

Pt100: -328 –1472 ºF

J: -200 –1200 ºC

R: 0 –1759 ºC

Pt.C

Pt100: -128.8 –537.7 ºC

J: -328 –2192 ºF

R: 32 –3198 ºF

Pt.F

Pt100: -199.9 –999.9 ºF

j.C

J: -128.8 –537.7 ºC

S: 0 –1762 ºC



0 –20 mA DC

j.F

J: -199.9 –999.9 ºF

S: 32 –3204 ºF



4 –20 mA DC

K: -240 –1373 ºC

T: -240 –400 ºC



0 –50 mV DC

K: -400 –2503 ºF

T: -400 –752 ºF



10 –50 mV DC

k.C

K: -128.8 –537.7 ºC

t.C

T: -128.8 –400.0 ºC



0 –5 V DC

K.F

K: -199.9 –999.9 ºF

t.F

T: -199.9 –752.0 ºF



1 –5 V DC

L: 0 –762 ºC

P24C

PtRh20% vs 40%:

0 –1850 ºC



0 –10 V DC

L: 32 –1403 ºF



2 –10 V DC



Parameter

Lower

Display

Upper

Display

Adjustment range

Default

Scale Range Upper

Limit



Scale Range Lower Limit +100 to Range Max

Range max

(Lin=1000)

Scale Range Lower

Limit



Range Min. to Scale Range Upper Limit -100

Range min

(Linear=0)

Decimal point

position



0=XXXX, 1=XXX.X, 2=XX.XX, 3=X.XXX

(non-temperature ranges only)

Control Type





Primary (heat) only





Primary & Secondary (heat/cool)

3. SELECT MODE

4. CONFIGURATION MODE

UDC 1200 Start-Up Guide Rev 1

Parameter

Lower

Display

Upper

Display

Adjustment range

Default

Primary Output

Control Action





Reverse Acting





Direct Acting

Alarm 1Type





Process High Alarm





Process Low Alarm



Deviation Alarm



Band Alarm



No alarm

High Alm 1 value*



Range Min. to Range Max

in display units

Range Max.

Low Alm 1 value*



Range Min.

Band Alm 1 value*



1 LSD to span from setpoint in display units



Dev. Alm 1 value*



+/- Span from setpoint in display units



Alm 1 Hysteresis*



1 LSD to full span in display units



Alarm 2 Type*



Options as for alarm 1



High Alm 2 value*



Range Max.

Low Alm 2 value*



Range Min.

Band Alm 2 value*





Dev. Alm 2 Value*





Alm 2 Hysteresis*





Loop Alarm



(disabled) or  (enabled)



Loop Alarm Time*



1 sec to 99 mins. 59secs

(only applies if primary proportional band = 0)

.

Alarm Inhibit





No alarms Inhibited





Alarm 1 inhibited



Alarm 2 inhibited



Alarm 1 and alarm 2 inhibited

Output 1 Usage





Primary (Heat) Power





Secondary (Cool) Power



Alarm 1, Direct



Alarm 1, Reverse



Alarm 2, Direct



Alarm 2, Reverse



Loop Alarm, Direct



Loop Alarm, Reverse



Logical Alarm 1 OR 2, Direct



Logical Alarm 1 OR 2, Reverse



Logical Alarm 1 AND 2, Direct



Logical Alarm 1 AND 2, Reverse



Retransmit SP Output



Retransmit PV Output

Linear Output 1

Range





0 –5 V DC output 1



0 –10 V DC output



2 –10 V DC output



0 –20 mA DC output



4 –20 mA DC output

UDC 1200 Start-Up Guide Rev 1

Parameter

Lower

Display

Upper

Display

Adjustment range

Default

Retransmit Output 1

Scale maximum



-1999 to 9999 (display value at which output

will be maximum)

Range

max

Retransmit Output 1

Scale minimum



-1999 to 9999 (display value at which output will

be minimum)

Range

min

Output 2 Usage



As for output 1

Sec or

Al2

Lin. O/P 2 Range





Retransmit Output 2

Scale maximum



-1999 to 9999 (display value at which output

will be maximum)

Range

max

Retransmit Output 2

Scale minimum



-1999 to 9999 (display value at which output will

be minimum)

Range

min

Output 3 Usage



As for output 1



Linear Output 3

Range





Retransmit Output 3

Scale maximum



-1999 to 9999 (display value at which output

will be maximum)

Range

max

Retransmit Output 3

Scale minimum



-1999 to 9999 (display value at which output will

be minimum)

Range

min

Display Strategy



, , , , or (refer to section 7)



Comms Protocol





ASCII

Mm

Modbus with no parity

Mm

Modbus with Even Parity

Mm

Modbus with Odd Parity

Bit rate



.

1.2 kbps

.

.

2.4 kbps

.

4.8 kbps

.

9.6 kbps

.

19.2 kbps

Comms Address





1 –255 (Modbus), 1-99 (ASCII)



Comms Write



Read only or read/write

r_ Ww

Digital Input Usage





Setpoint 1 / Setpoint 2 select





Automatic / Manual select

Config Lock Code



0 to 9999



* Refer to the full user guide for further details on these parameters.

UDC 1200 Start-Up Guide Rev 1

Note: Configuration must be completed before adjusting Setup parameters.

First select Setup mode from Select mode (refer to section 3). While in Setup Mode is lit.

Press to scroll through the parameters, then press or to set the required value.

To exit from Setup mode, hold down and press , to return to Select mode.

Note: Parameters displayed depends on how instrument has been configured.

Parameter

Lower

Display

Upper Display

Adjustment Range

Default

Input Filter Time constant



OFF or 0.5 to 100.0 secs

.

Process Variable Offset



+/- Span of controller



Primary (Heat) power

PPWw

Current power levels (read only)

N/A

Secondary (Cool) power

SPWw

Primary Proportional Band



0.0% (ON/OFF) and 0.5% to 999.9% of input span.

.

Secondary Proportional Band



Automatic Reset (Integral Time)



1 sec to 99 mins 59 secs and OFF

.

Rate (Derivative Time)



00 secs to 99 mins 59 secs

.

Overlap/Deadband



-20 to +20% of Primary and Secondary Proportional

Band



Manual Reset (Bias)



0%(-100% if dual control) to 100%



Primary ON/OFF Differential



0.1% to 10.0% of input span

centered about the setpoint

.

Secondary ON/OFF Diff.



Prim. & Sec. ON/OFF Diff.



Setpoint Upper Limit



Current Setpoint to Range max

R/max

Setpoint Lower limit



Range min to Current Setpoint

R/min

Primary Output Power Limit



0% to 100% of full power.



Output 1 Cycle Time



0.5, 1, 2, 4, 8, 16, 32, 64, 128, 256 or 512 secs.



Output 2 Cycle Time



Output 3 Cycle Time



High Alarm 1 value



Range Min. to Range Max.

R/max

Low Alarm 1 value



R/min

Deviation Alarm 1 Value



+/- Span from SP in display units



Band Alarm 1 value



1 LSD to span from setpoint



Alarm 1 Hysteresis



1 LSD to full span in display units



High Alarm 2 value



Range Min. to Range Max.

R/max

Low Alarm 2 value



R/min

Deviation Alarm 2 Value



+/- Span from SP in display units



Band Alarm 2 value



1 LSD to span from setpoint



Alarm 2 Hysteresis



1 LSD to full span in display units



Loop Alarm Time



1 sec to 99 mins. 59secs.

.

Auto Pre-tune



disabled or

 enabled



Auto/manual Control selection



Setpoint ramping



SP Ramp Rate Value

1 to 9999 units/hour or Off (blank)

Off

SP Value

Scale range upper to lower limits

Scale Range

min

SP1 Value

_ SP1

Scale range upper to lower limits

“ _”” indicates currently active SP.

SP2 Value

_ SP2

Setup Lock Code



0 to 9999



5. SETUP MODE

6. OPERATOR MODE

UDC 1200 Start-Up Guide Rev 1

This mode is entered at power on. It can also be accessed from Select mode

(see section 3).

Note: All configuration mode and Setup mode parameters must be set as

required before starting normal operations.

Press to scroll through the parameters, then press or to set the

required value.

Note: All parameters in Display strategy 6 are read only, and can only be

adjusted via Setup mode.

Upper Display

Lower

Display

Display Strategy When

Visible

Description

PV Value

Active SP

Value

1 & 2 (initial screen)

PV and target value of selected SP

SP adjustable in Strategy 2

PV Value

Actual SP

Value

3 & 6 (initial screen)

PV and actual value of selected SP (e.g.

ramping SP value). Read only

PV Value

(Blank)

4 (initial screen)

Process variable only. Read only

Active SP Value

(Blank)

5 (initial screen)

Target value of selected setpoint only.

Read only

SP Value

1, 3, 4, 5 & 6

if digital input is

not 

Target value of SP

Adjustable except in

Strategy 6

SP1 Value

_ SP1

“_“lit if dig I/P = 

and active SP is SP1

Target value of SP1

Adjustable except in Strategy 6

SP2 Value

_ SP2

“_“lit if dig I/P = 

and active SP is SP2

Target value of SP2

Adjustable except in Strategy 6

Actual SP Value

SPrP

 enabled and rP is

not zero

Actual (ramping) value of selected SP

Read only

Ramp Rate

 enabled in Setup

mode

SP ramping rate, in units per hour.

Adjustable except in Strategy 6

Active Alarms

ALt

When one or more

alarms are active.

ALM indicator will

also flash

L Alarm 2 active

L21 Alarm 1 active

L Loop Alarm active

Manual Control

If  is set to  in Setup mode, manual control can be selected/de-selected by

pressing the key while in Operator mode, or by changing the status of the digital

input if  has been configured for  in Configuration mode. The indicator will

flash while in Manual Control mode and the lower display will show xxx (where xxx is

the current manual power level). Switching to/from manual mode is via Bumpless

Transfer.

Press or to set the required output power.

Caution: Not restricted by  limit.

7. AUTOMATIC TUNING MODE

UDC 1200 Start-Up Guide Rev 1

First select Automatic tuning mode from Select mode (refer to section 3).

Press to scroll through the modes, then press or to set the required value.

To exit from Automatic tuning mode, hold down and press to return to Select mode.

Pre-tune is a single-shot routine and is thus self-disengaging when complete.

If  in Setup mode = , Pre-tune will attempt to run at every power up*.

Refer to the full user guide (available from your supplier) for details on controller tuning.

Parameter

Lower

Display

Upper Display

Adjustment Range

Default

Pre-Tune



On or Off. Indication remains OFF if automatic tuning

cannot be used at this time*.

Off

Self-Tune



Tune Lock



0 to 9999



* Note: Automatic tuning will not engage if either proportional band = 0.

Also, Pre-tune will not engage if setpoint is ramping, or the PV is within 5%

of span of the setpoint.

First select Product information mode from Select mode (refer to section 3).

Press to view each parameter.

To exit from Product Information mode, hold down and press to return to Select mode.

Note: These parameters are all read only.

Parameter

Lower

Display

Upper

Display

Description

Input type





Universal input only

Option 1 module type fitted





No option fitted.



Relay



SSR drive



Triac



Linear voltage / Current output

Option 2 type fitted



As Option 1.

Option 3 type fitted



Auxiliary Option module type

fitted





No option fitted



RS485 comms



Digital Input

Firmware type



Value displayed is firmware type number

Firmware issue



Value displayed is firmware issue number

Product Revision Level



Value displayed is Product Revision level.

Date of manufacture

Mm

Manufacturing date code (mmyy)

Serial number 1



First four digits of serial number

Serial number 2



Middle four digits of serial number

Serial number 3



Last four digits of serial number

8. PRODUCT INFORMATION MODE

UDC 1200 Start-Up Guide Rev 1

Installing Option Modules

To access modules 1 or A, first detach the PSU and CPU boards from the front moulding by lifting

first the upper, and then lower mounting struts. Gently separate the boards.

a). Plug the required option modules into the correct connectors, as shown below.

b). Locate the tongues on each module into the corresponding slot in the board opposite.

c). Hold the main boards together while relocating them back on the mounting struts.

d). Replace the instrument by aligning the CPU and PSU boards with their guides in the

housing, then slowly push the instrument back into position.

Note: The instrument will automatically detect which option modules have been fitted.

CAUTION: Turn off all power. Remove instrument by gripping the sides of the front panel and pulling the

instrument out of its housing. Note its orientation.

CPU PCB

Option Module 1

Option Module 2

Option Module A

Option Module 3

PSU PCB

Mounting Struts

9. Installing Option Modules

Option Module 3

Connector PL4B

Option Module 2

Connector PL4A

Option Module A

Connectors PL5 & PL6

Option Module 1

Connectors PL7 & PL8

UDC 1200 Start-Up Guide Rev 1

Parameter

Upper

Display

Lower

Display

Description

Instrument

parameters are

in default

conditions





Configuration & Setup required. Seen at

first turn on or if hardware configuration

changed.

Press to enter the Configuration

Mode, next press or to enter the

unlock code number, then press to

proceed.

Over Range



Normal

Input > 5% over-range

Under Range



Normal

Input > 5% under-range

Sensor Break



Normal

Break in input sensor or wiring

Option 1 Error





Option 1 module fault

Option 2 Error



Option 2 module fault

Option 3 Error



Option 3 module fault

Option A Error



Auxiliary Option module fault

10. ERROR/FAULT INDICATIONS

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