Honeywell TBC2800 Series User manual

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.

Website: https://www.add-furnace.com/ โทร: 02-888-3472

Line ID: @add11 e-mail: [email protected]

DIGITAL BURNER CONTROLLER

TBC2800 SERIES

FEATURES

PRODUCT HANDBOOK

APPLICATION

TBC2800 series is the high-performance burner controller which is de-

signed for commercial and industrial application and suitable for gas

firing.

TBC2800 series can be used for pulse firing and modulating

firing mode.

TBC2800 series applies to multiple burners application, such as steel,

machinery manufacturing, non-ferrous metals, glass, ceramic, petro-

chemical and other industries.

INSTALLATION

TBC2800 can be installed with DIN rail or two M4 screws. While

install-ing with M4 screw, it is necessary to put the sealing gasket

beforehand so as to ensure IP 54 protection.

TBC2800 reserves 7 x M16 holes for cable wiring.

WARNING

Improper operation will cause personal injury or equipment damage!

Disconnect the power connection before installation!

Must consider the electric shock protection! Make sure the end-

users can not access the parts not proper insulated



Compatible to UV, Double rod (separated flame rod and

igni-tion rod) and 1 rod (integrated flame rod and ignition

rod) flame detection which can be set manually



Integrate 6 kinds of timing choices which can be set

manually according to the application requirements



24 hours continuous operation (except UV application)



Life-cycle ≥ 250K times (Note 1)



IP54 protection field or cabinet installation



Multifunctional LED lights and buttons indicate the

Flame strength, fault & operation sequence and

parameters



Remote or on-site reset



Adjustable flame on-off threshold



Comply with EN298

SPECIFICATIONS

UV sensor C7027A/C7035A/C7044A

CAUTION

Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.



Check the ratings given in the instructions and marked on

the product to make sure the product is suitable for the

application.



Installer must be a trained, experienced, flame

safeguard ser-vice technician.



After installation is completed, the operation

parameters should be set by the authorized person

according to the application requirements and this

product handbook.



Keep the flame detector cable and ignition cable as

far as possible.



C7027A/C7035A/C7044A is not the self-checking UV

sensor, so TBC2800 should be restarted once every 24

hours.

Note1: If one rod flame detection is applied, TBC2800 lifecycle will be

100,000 times.





W x D x H:

122.5 x 82 x 131.2mm

Mains input

220/230VAC –15/+10%

50 60Hz

Power consumption

9 VA

Cable length of flame rod:

75m(max)

Cable length of UV 75m max)

Flame threshold setting

1~10µA

Cover

material

PC/ABS

Protection class

P54

Ambient

temperature

-20

Ambienthumidity

95%, non condensing

Lifecycle

250,000 cycles comply with EN298

Drive gas valve

1A(max) power factor

Drive ignition transformer 2A(max)

0.2

Maximum output for terminal

242Vac

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.

Website: https://www.add-furnace.com/ โทร: 02-888-3472

Line ID: @add11 e-mail: [email protected]

Program sequence

Define working sequence, timing, failure control program.

1.Normal start up

As receiving the start-up signal, TBC2800 implements the flame

simulation during T1(waiting time). If it doesn’t detect the flame

signal, T2(safety time on start-up) elapses along with driving the

gas valve and ignition transformer. After T2 pasts and the flame

signal is received, the operation signal contact between terminals

17 and 18 closes. The LED display indicates the current program

status 3 .

2 No flame signal during start-up

If no flame signal is detected during T2, the fault lock-out occurs,

i.e. the valve closes, the fault signal contact between terminals 12

and 13 closes. During the entire safety time on start-up T2, the

gas valve is open. The LED display blinks and indicates 2 .

Flame simulation

As receiving the start-up signal, TBC2800 implements the flame

simulation during T1 (waiting time).

If the flame is detected during T1, TBC2800 starts the flame simu-

lation delay time T5. If the flame disappears during T5, the burner

will start up. Otherwise the fault lock-out occurs. The LED display

blinks and indicates 1.

Lock-out immediately or restart once after flame fail

They can be set according to the application requirements.

The immediate lock-out is default.

1). Lock-out immediately after fault

TBC2800 will perform the fault lock-out after flame failure during

operation T3. At the same time, the gas valve is closed. The fault

signal contact between terminals 12 and 13 closes. The LED dis-

play blinks and indicates 3.

2).Restart once after fault

TBC2800 will perform one time restart after flame failure during

operation T3. The gas valve is closed and the operating signal

contact is open. Now TBC2800 attempts to restart once. If it

fails, the fault lock-out occurs. The LED display blinks and indi-

cates 2 . If the flame signal is detected within the safety time T2

on restart, The LED display indicates the current program

status 3 .

Switch-off in succession occurs during a start-up

too often

If switch-off occurs more than three times in succession during a

start-up, an inadmissible quantity of non-combusted gas can

reach the combustion chamber during T2 via open gas valves. A

fault lock-out occurs. The LED display blinks 4.

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.

Website: https://www.add-furnace.com/ โทร: 02-888-3472

Line ID: @add11 e-mail: [email protected]

6.Time between two start-ups is too short

If time between two start-ups is too short, a fault lock-out occurs. The

LED display blinks and indicates 7.

7.Remote reset is too persistent

If the application of a remote reset signal to TBC2800

is continuous(> T7), the fault lock-out occurs. The LED display blinks

and indicates 6. TBC2800 keeps on operating and LED blinks until the

remote reset signal disappears.

8.Remote resets is too often

If the remote reset is too often, the fault lock-out occurs. The LED display

blinks and indicates 5 .The fault can only be cleaned by manual reset.

9.Fault lock-out information summary

Table 1: Fault lock-out information

Code

Fault lock

Result

Unlock

blinking)

Flame simulation

Stop

Remote reset / reset

failure

button

Start-up flame failure

Stop

Remote reset / reset

button

Operation flame fail-

Stop

Remote reset / reset

Too frequent start-up

Stop

Remote reset / reset

button

Too frequent remote

Stop

Reset button

reset

Persistent remote

Continue

Remote reset cancel

reset

to work

Too short time inter-

Fail to

T6 past

val between startups

start up

Internal temporary

Stop

Remote reset / reset

error

button

Internal storage error

Stop

Contact service

10.Time definition

Table 2: Time definition

Time

Description

Range

Reference

Fault lock

Waiting time

Safety time on

3,5,10S

start-up

Safety time during

1,2s

operation

Ignition time

2,3,6 S

Correspond

with T2

Flame simulation

Max 25S

delay

Interval between

10,12,15S

Time between

two start signal

Correspond

two start-ups

with T2

is too short

Last time of Re-

10s

Permanent

mote Reset

remote reset

*Note: If T3=2s, follow EN746-2.

11.Running state information summary

1> Sleep, code: " - " 2> Stand by, code: "0" 3>

Flame simulation( T1) ,code: " 1 "

4> Ignition process( T2) code: " 2 " 5>

Working process, code: " 3 "

6> Fault lock code: refer to Table 1 Fault lock information

12.Button operation

Press the INFO

button for 2s, then the parameter code will be displayed. Choose

the code by pressing < or > button, the LED lights will indicate the

current parameter value.

. Press < and > button at the same time for 2s, one dot will light in the

right corner. The setting value will blink, then parameters can be checked

or adjusted.

. Check or adjust the setting value by pressing < or >button.

. After checking or setting, press < and > button for 2s for sav- ing

and quit.

Press INFO for 2s for quit, TBC2800 will restart automatically and

the setting parameter will come into effect.

NOTE

The parameters can only be set in standby state; If TBC2800 is in

running state or fault lock-out, parameters can only be checked.

During the parameters setting, if there has no button-pressing in 30s,

TBC2800 will exit setting automatically, return to the original state and

close all values in this unfinished setting.

Please refer to Table 3 for parameter and the related value.

Description

Param

Range

Default

Adjustable

Flame on-off

1~10

Yes

threshold

Flame detection

1-Flame rod

Yes

2-UV

Timing

1,2,3,4,5,6

Yes

Burner restart

1-Fault lock

Yes

2-Restart once

Fault record

1~9

Software version

13.LED

LED bars

A. Indicate the flame intensity data;

B. Indicate the parameter value when in setting process;

LED Loop

A. Light is off in startup or parameter setting.

B. Light is green in the normal status.

C. Light is red in the fault status.

8 digitaltube

A Indicate the operation code (light); B

Indicate the parameter code;

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.

Website: https://www.add-furnace.com/ โทร: 02-888-3472

Line ID: @add11 e-mail: [email protected]

Installation

DIN rail

One Rod Flame Detection (special ignition transformer)

UV Flame Detection

Mounting plate

Pilot and Main firing control Double Rod for example)

UV sensor W white cable B blue cable

Dimension mm

Product Code

Timing

Code

T2 (sec)

T3 (sec)

Wiring diagram

Double Rod Flame Detection

Start-up signal

High voltage

Fault signal

Gas valve

Flame signal

Reset signal

Ignition transformer

Operation signal

Safety interlocks

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