Honeywell LKS 160 User manual

1 EN2C-0112SZ20 R0202

PRODUCT HANDBOOK

ACTUATOR

LKS 160

FOR AIR DAMPERS ON MULTI-STAGE AND

MODULATING BURNERS

CONTENTS

GENERAL

Description ................................................................. 2

Features ...................................................................... 2

TECHNICAL DATA

Specification ............................................................... 3

Dimensional drawings ................................................ 5

INSTALLATION AND OPERATION

Installation and final checkout .................................... 6

Citrcuit diagrams ........................................................ 7

VARIOUS

Standards and approvals ........................................... 9

Ordering information .................................................. 9

Accessories ................................................................ 9

APPLICATION

The LKS 160 air damper actuator is designed to be fitted to

multi-stage or modulating oil and gas burners with fully

closed position.

EN2C-0112SZ20 R0202 2

Electric actuator up to 3.0 Nm

• Drive times: 3 ... 65 sec.

• Variants: - clockwise or counter clockwise rotation

- with integrated electronic circuitry

- shaft version

GENERAL

DESCRIPTION

A synchronous motor powers a drive shaft and a backlash-

free cam shaft via a gear reducer.

The cam shaft operates limit and auxiliary switches. The

position at which one of the limit or auxiliary switches operates

can be adjusted steplessly within the operating range using

the associated cam disc. Manually adjustable lever-operated

cams or spindle-driven cams, which can be adjusted with a

screwdriver, are available.

FEATURES

• Position indicator

• Easily adjustable limit and auxiliary switches

• Synchronous motor

3 EN2C-0112SZ20 R0202

Diagram Shaft Drive Load torque Holding Voltage Type Remarks

time torque

Nr. Nr. s Nm Nm V

S1 5 5 2,5 0,8 230 LKS 160-01 A 5-5 S1 standard version

S2 5 5 2,5 0,8 230 LKS 160-03 A 5-5 S2 standard version

S1 5 12 3 1,5 230 LKS 160-07 A 5-12 S1

S1 5 5 2,5 0,8 230 LKS 160-09 A 5-5 S1 Spindle-driven cam

S7 5 30 3 3 24 LKS 160-22 A 5-30 S7

S7.1 5 30 3 3 110 LKS 160-24 A 5-30 S7.1

S6 5 34 3 3 230 LKS 160-25 A 5-34 S6

S1.2 5 34 3 3 230 LKS 160-26 A 5-34 S1.2

S1 5 12 3 1,5 230 LKS 160-37 A 5-12 S1

S4 5 5 2,5 0,8 230 LKS 160-39 A 5-5 S4

S2 5 3 1,5 0,6 230 LKS 160-40 A 5-3 S2

S13 5 45 3 3 230 LKS 160-42 A 6-45 S13 Spindle-driven cam

S8.P1.1 5 34 3 3 230 LKS 160-44 A 5-34 S8.P1.1 Potentiometer can be retrofitted

S8.P2 5 30 3 3 110 LKS 160-55 A 5-30 S8.P2 Potentiometer can be retrofitted

S8.P4 5 45 3 3 230 LKS 160-59 A 5-45 S8.P4 with Potentiometer, special circuit

S8.P 6 34 3 3 230 LKS 160-63 A 6-34 S8.P Potentiometer can be retrofitted

S8.P4.1 5 38 3 3 120 LKS 160-65 A 5-38 S8.P4.1 Run time at 60 Hz, with Potentiometer,

special circuit

S8.P3 5 30 3 3 24 LKS 160-67 A 5-30 S8.P3 Potentiometer can be retrofitted

S8.P1.1 5 34 3 3 230 LKS 160-68 A 5-34 S8.P1.1 Potentiometer can be retrofitted,

spindle-driven cam

S8.P1 5 5 2,5 0,8 230 LKS 160-70 A 5-5 S8.P1

S4 5 3 1,5 0,6 230 LKS 160-73 A 5-3 S4

S15 5 5 2,5 0,8 230 LKS 160-75 A 5-5 S15 For 3-stage operation

S2 5 12 3 1,5 230 LKS 160-79 A 5-12 S2

2) 3)

5) 7)

SPECIFICATION

TECHNICAL DATA

Type overview

clockwise rotation

Legend

1) when viewing from direction A (see dimensional drawing)

2) see “Circuit diagrams”

3) see “Dimensional drawing”

4) at 50 Hz for 90°

at 60 Hz, Drive times are about 20 % shorter

5) under nominal conditions

under extreme conditions (e.g. +60 °C, 230V -15%) the torques will be 25% lower

6) +10% -15%; 50...60Hz

at -15%; torque reduced by approx. 20% at undervoltage

7) Standard: Lever-operated cam

EN2C-0112SZ20 R0202 4

Technical Data

Housing

•impact-proof, heat-resistant synthetic material

Colour: black

Drive motor

•reversible synchronous motor

Switch point setting

•stepless cam setting, lever-operated or spindle-driven

cams; if spindle-driven, with superimposed scale

Position indicator

•scale

Connection system

•terminal blocks

Gearing

•spur gearing, maintenance-free

Drive shaft

•steel

Fitting and fastening

•Fastened from inside via tapped M 5 through-holes

Diagram Shaft Drive Load torque Holding Voltage Type Remarks

time torque

Nr. Nr. s Nm Nm V

S1 5 5 2,5 0,8 230 LKS 160-02 B 5-5 S1 standard version

S2 5 5 2,5 0,8 230 LKS 160-04 B 5-5 S2 standard version

S1 5 3 1,5 0,6 230 LKS 160-08 B 5-3 S2

S1 5 5 2,5 0,8 230 LKS 160-10 B 5-5 S1

S2 5 3 1,5 0,6 230 LKS 160-12 B 5-3 S2

S6 5 34 3 3 230 LKS 160-18 B 5-5 S2

S2.1 5 5 2,5 0,8 230 LKS 160-19 B 5-5 S2.1 Shaft with adapter

S3.2 5 5 2,5 0,8 110 LKS 160-28 B 5-5 S3.2

S4 5 5 2,5 0,8 230 LKS 160-36 B 5-5 S4

S13 6 34 3 3 230 LKS 160-43 B 6-34 S13 Spindle-driven cam

S2 5 12 3 1,5 230 LKS 160-50 B 5-12 S2

S4 5 5 2,5 0,8 230 LKS 160-51 B 5-5 S4

S2 5 8 3 1,5 230 LKS 160-52 B 5-8 S2 Other cam colours

S8.P1 5 12 3 1,5 230 LKS 160-57 B 5-12 S8.P1 Potentiometer can be retrofitted

S4 5 12 3 1,5 230 LKS 160-60 B 5-12 S4

S6 5 5 2,5 0,8 230 LKS 160-61 B 5-5 S6

S8.P1.1 5 34 3 3 230 LKS 160-69 B 5-34 S8.P1.1

S6.1 5 5 2,5 0,8 110 LKS 160-71 B 5-5 S6.1

S4.9 5 5 2,5 0,8 230 LKS 160-74 B 5-5 S4.9 Relays control 24 VDC

S6.2 5 65 3 3 230 LKS 160-76 B 5-65 S6.2

S8.P1 5 5 2,5 0,8 230 LKS 160-77 B 5-5 S8.P1 Potentiometer can be retrofitted

S12 5 30 3 3 230 LKS 160-78 B 5-30 S10 Face down

counter-clockwise rotation

Legend

1) when viewing from direction A (see dimensional drawing)

2) see “Circuit diagrams”

3) see “Dimensional drawing”

4) at 50 Hz for 90°

at 60 Hz, Drive times are about 20 % shorter

5) under nominal conditions

under extreme conditions (e.g. +60 °C, 230V -15%) the torques will be 25% lower

6) +10% -15%; 50...60Hz

at -15%; torque reduced by approx. 20% at undervoltage

7) Standard: Lever-operated cam

PCBs

•for all electrical functions, increased conductor thickness

Mains voltage

•230 V -15% +10% or

110 V -15% +10%

Mains frequency

•50 Hz or 60 Hz

Safety class

•II VDE 0631

Power consumption

•approx. 4 VA

Duty cicle

•depending on motor, 50 to 70 % in 2 minutes

Interference suppression

•N (according to VDE 0785)

Actuating angle

•max. 90°

Mounting position

•any

5 EN2C-0112SZ20 R0202

DIMENSIONAL DRAWING

119

104

Shaft Version Nr.

PG 9

D) Fixing hole

through-hole 5,2 mm inside dia

Protection

•IP 44, assuming appropriate cable entries and screw

fastening (DIN 40050)

Cable entries

• 2 x PG9

Cable connection

•terminal block for 0.5 mm2(min.) and 2.5 mm2(max.)

wire cross-section

Direction of rotation

•see “Type overview”

Torque and holding torque

•see “Type overview”

Drive times

•3 to 65 sec for 90°

Limit and auxiliary switches

•max. 7

operation with adjustable cam discs, cams coloured in

normal way:

blue fully closed position

orange low load

red high load

black spare switches for additional functions

•switching voltage

AC 24....230 V

•switching capacity

with inductive loads 250 VA

Ambient temperature

•operation 0 ... +60°C

•transport and storage -20 ... +60°C

Condensation, icing and exposure to water not

permitted

Weight

• approx. 610g

EN2C-0112SZ20 R0202 6

• The regulations and standards applicable in each

particular case must be observed.

• Installation and commissioning must only be

carried out by qualified technicians.

• Electrical wiring must comply with national and

local regulations.

• Always lay the burner ignition cable separately

and as remotely as possible from the device and

other cables.

• Carefully check all cabling and wiring prior to

commissioning.

• Disconnect the actuators completely from the

power supply when working close to terminals

and connections.

• Screw the housing cover securely in place to

provide shock-hazard protection on the actuator

and all electrical connections.

• Electromagnetic emissions must be checked on

a case by case basis.

INSTALLATION AND FINAL CHECKOUT

INSTALLATION AND OPERATION

7 EN2C-0112SZ20 R0202

CIRCUIT DIAGRAMS

S2.1 S3

S4 S4.9

S5 S6

EN2C-0112SZ20 R0202 8

CIRCUIT DIAGRAMS

S8.P1

S8.P

S9 S10

S11 S12

S13 S15

9 EN2C-0112SZ20 R0202

Conformity

• In accordance with EU Directives 73/23/EU

and 93/68/EU. Conforms to

EN 60730 – 1 : 1991 A1 and A11 : 1991

EN 60730 – 2 – 5 : 1991

LKS 160-09 B 5 - 30 S3.P1.1

Circuit version

Drive time for 90°

3s (1,5 Nm) 22s (3,0 Nm)

5s (2,5 Nm) 34s (3.0 Nm)

8s (3,0 Nm) 45s (3.0 Nm)

12s (3.0 Nm) 65s (3.0 Nm)

Type of drive shaft

5Standard shaft Ø 8, one side bevelled to 7 mm

6Special shaft, e.g. hexagonal

Direction of rotation

Aclockwise

Bcounter-clockwise

Model

Series

Not for creation of new type

Potentiometer - retrofit set for actuators without relays

(90°= ca 1kΩ)ZPN 160-01

STANDARDS AND APPROVALS

ORDERING INFORMATION

ACCESSORIES

VARIOUS

Potentiometer - retrofit set for actuators with relays

(90°= ca 1kΩ)ZPN 160-06

Other versions on request

EN2C-0112SZ20 R0202 10

Honeywell Burner & Boiler Control Europe

Satronic AG

Honeywell-Platz 1

CH-8157 Dielsdorf

Switzerland

Phone +41 1 855 22 11

Fax +41 1 855 22 22

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