Honeywell VG.010A User manual

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PRODUCT HANDBOOK

UNIVERSAL GAS VALVES

VG SERIES

SAFETY SOLENOID VALVES

EN2R--9012 9412R0--NE

APPLICATION

These series manually operated

safety solenoid valves are used in

gas leak detection systems.

CONTENTS

General

Description 2

Features 3

Model chart 4

Technical

Specifications 5

Performance characteristics 6

Capacity curves 7--8

Dimensional drawing 1000 series 9

Dimensional drawing 3000 series 10

Installation and operation

Installation and final checkout 11

Construction and working principles 12

Various

Approvals and standards 13

Ordering information 14

Replacement parts and accessories 15

Subject to change without notice. Printed in the Netherlands.

2

EN2R--9012 9412R0--NE

DESCRIPTION

The VG series safety solenoid valves

offer the following functionality:

Normally closed valve. Manual opening

when energized.

The VG series safety solenoid valves

are suitable for the control of gaseous

fluids in gas consuming appliances

according to international standards.

The VG series safety solenoid valves

meet the class A specification

according EN 161.

The VG series safety solenoid valves

coverawiderangeofpipesize

connections.

From 3/8” (DN 10) upto and including

3” (DN 80).

The VG series safety solenoid valves

are available with treaded connection

from 3/8” (DN 10) upto and including 3”

(DN 80).

The VG series safety solenoid valves

areavailablewith2

1/2” (DN 65) and

3” (DN 80) flanged connection.

The VG series safety solenoid valves

have 2 auxiliary pressure stops with

Rp1/4” threaded connection both at the

inlet pressure side of the valve.

The VG series safety solenoid valves

have an inlet screen for protecting the

valve against ingress of dirt.

3

EN2R--9012 9412R0--NE

FEATURES

:

Class ”A” manually operated safety

solenoid valves for use in gas leak

detection systems.

:

The VGxxxxA series safety solenoid

valves have a spring loaded valve

disc which closes when

de--energized.

:

All VGxxxx series safety solenoid

valves have an internal fine mesh

screen.

:

Two inlet pressure stops at each side

of the valve.

:

The VGxxxx series safety solenoid

valves have incorporated in the valve

body a wrench boss as well at inlet

as at outlet side.

:

The VGxxxxx series safety solenoid

valves may be assembled on the

pipe line within

p

90 degrees of the

vertical axel.

:

The VGxxxxX 3xxx (flanged

connection) series safety solenoid

valves have at inlet side two 1” ISO

7--1 connection taps.

:

The VGxxxx series safety solenoid

valves have electrical connection by

terminal block with incorporated

rectifier board.

:

The VGxxxx series safety solenoid

valves have a field replacable

rectifier board.

:

The VGxxxx series safety solenoid

valves have coils turnable over

360

E

.

:

Cable strain relief can be achieved

by Pg 11 cable gland.

:

The VGxxxx series safety solenoid

cover a wide range of pipe sizes

from DN 10 up to and including

DN 80.

Electrical connection

:

Supply voltage 24, 110, 220 and 240

Volt 50/60 Hz.

:

Enclosure according to IP 54.

4

EN2R--9012 9412R0--NE

MODEL CHART

Options 1000 series

(internal threaded) 3000 series

(flange connection)

Range: DN 10 3/8”

DN 15 1/2”

DN 20 3/4”

DN 25 1”

DN 32 11/4”

DN 40 11/2”

DN 50 2”

DN 65 21/2”

DN 80 3”

VG.010

VG.015

VG.020

VG.025

VG.032

VG.040

VG.050

VG.065

VG.080

--

--

--

--

--

--

--

VGX065

VGX080

Non regulated ON/OFF (VGxXXXAXXXX)Standard Standard

5

EN2R--9012 9412R0--NE

SPECIFICATIONS

Models

The VG series consists of a series

manually operated safety solenoid

valves from 3/8” upto and including 3”

connection.

VG series solenoid valves

VG .010A (DN 10)

VG .015A (DN 15)

VG .020A (DN 20)

VG .025A (DN 25)

VG .032A (DN 32)

VG .040A (DN 40)

VG .050A (DN 50)

VG .065A (DN 65)

VG .080A (DN 80)

Pipe sizes 1000 series

Inlet and outlet 3/8” up to and including

3” internal parallel pipe thread

according to

ISO 7--1

Pipe sizes 3000 series

Flanged connection 21/2” and 3”

according to PN 16 UNI 2278--67

Torsion and bending stress

Pipe connections meet Group 2

according EN 161 requirements.

Ambient temperature

--15

E

C ... 60

E

C

Supply voltage

24 V, 50/60 Hz

110 V, 50/60 Hz

220 V, 50/60 Hz

240 V, 50/60 Hz

The applicable voltage is led to the

solenoid coil via a rectified circuit.

Dimensions

1000 series: See page 9

3000 series: See page 10

Electrical connection

Wiring on terminal block on box.

Cable entry Pg 11.

Coil insulation safety solenoid

valves

Insulation material according class F

Enclosure

IP 54

IP 65 on request

Capacity

See page 7 and 8

Maximum operating pressure

Model Maximum operating

pressure (mbar)

VG .010 500

VG .015 500

VG .020 500

VG .025 500

VG .032 500

VG .040 500

VG .050 500

VG .065 350

VG .080 350

Power Consumption (W)

24 V, 50/60 Hz 110 V, 50/60 Hz 220 V, 50/60 Hz 240 V, 50/60 Hz

Model

number At nominal

voltage At 110% of

nominal

voltage

At nominal

voltage At 110% of

nominal

voltage

At nominal

voltage At 110% of

nominal

voltage

At nominal

voltage At 110% of

nominal

voltage

VG .010 4 5 4 6 4,3 5 3 4

VG .015 4 5 4 6 4,3 5 3 4

VG .020 4 5 4 6 4,3 5 3 4

VG .025 4 5 4 6 4,3 5 3 4

VG .032 4 5 4 6 4,3 5 3 4

VG .040 4 5 4 6 4,3 5 3 4

VG .050 12,5 15 13 16 15,3 16 15 18

VG .065 12,5 15 13 16 15,3 16 15 18

VG .080 12,5 15 13 16 15,3 16 15 18

6

EN2R--9012 9412R0--NE

PERFORMANCE CHARACTERISTICS

Maximum allowable leakage

Model Test pressure 1

(

m

b

a

r

)

Test pressure 2

(

m

b

a

r

)

Maximum allowable leakage rate (cm3/h)

(mbar) (mbar) Internal External

VG .010 6750 40 40

VG .015 6750 40 40

VG .020 6750 40 40

VG .025 6750 60 60

VG .032 6750 60 60

VG .040 6750 60 60

VG .050 6750 60 60

VG .065 6525 60 60

VG .080 6525 60 60

Opening time

Valves are manually opened

Closing time

Less than 1 second

Duty cycle

Coil suitable for permanent

energization

Operational voltage range

The safety solenoid valve will funtion

satisfactory between 85% and 110% of

the rated voltage.

Rated voltage:

24 V, 50/60 Hz

110 V, 50/60 Hz

220 V, 50/60 Hz

240 V, 50/60 Hz

Design life

5.000 cycles

7

EN2R--9012 9412R0--NE

CAPACITY CURVE DN 10,DN15, DN 20,DN 25, DN 32 AND DN 40 (THREADED

CONNECTION)

Capacity in m3/hair at

a

p=2,5mbar

3/8”DN10 1/2”DN15 3/4”DN20 1” DN 25 11/4”DN32 11/2”DN40

56,4 14,8 16,7 38,5 47,1

2

3

6

4

5

8

10

20

30

60

40

50

1

0,2

0,3

0,6

0,4

0,5

0,8

1

2

3

6

4

5

0,1

ap(kPa)

ap (mbar)

Vn(m3/h)

DN 25

DN 20

DN 32

DN 40

DN 15

DN 10

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

Air dv=1

Natural gas (G 25)

dv=0,612

Manufactured gas (G 110/120)

dv=0,45

Propane (G 31)

dv=1,562

Butane (G 30)

dv=2,09

0,8

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200

0,8

300

300 400

8

EN2R--9012 9412R0--NE

CAPACITY CURVE DN 50,DN 65, AND 80 (TREADED AND FLANGED

CONNECTION)

Capacity in m3/hair at

a

p=2,5mbar

2”DN50 21/2”DN65 3” DN 80

66,7 94,2 131

2

3

6

4

5

8

10

20

30

60

40

50

1

0,2

0,3

0,6

0,4

0,5

0,8

1

2

3

6

4

5

0,1

ap(kPa)

ap (mbar)

Vn(m3/h)

10 20 30 40 50 60 80 100 200 300 400 500600 800 1000 2000 3000

Air dv=1

8

DN 65

DN 50

20 30 40 50 60 80 100 200 300 400 500600 800 1000 2000

20 30 40 50 60 80 100 200 300 400 500600 800 1000 2000

10 20 30 40 50 60 80 100 200 300 400 500600 800 1000 2000

10 20 30 40 50 60 80 100 200 300 400 500600 800 1000 2000

0,8

3000

3000 4000

DN 80

Natural gas (G 25)

dv=0,612

Manufactured gas (G 110/120)

dv=0,45

Propane (G 31)

dv=1,562

Butane (G 30)

dv=2,09

9

EN2R--9012 9412R0--NE

DIMENSIONAL DRAWING 1000 SERIES

Model Connection Dimensions (mm) Weight

(

k

g

)

A B C D (kg)

VG .010 Rp3/8”72 150 52 85 0,85

VG .015 Rp1/2”72 150 52 85 0,85

VG .020 Rp3/4”86 160 70 85 1

VG .025 Rp1” 150 160 75 85 1

VG .032 Rp11/4”150 220 110 85 2

VG .040 Rp11/2”150 220 110 85 2

VG .050 Rp2” 170 285 135 85 4,2

VG .065 Rp21/2”225 330 170 120 7,5

VG .080 Rp3” 225 330 170 120 7,5

10

EN2R--9012 9412R0--NE

DIMENSIONAL DRAWING 3000 SERIES

Model Flanged

c

o

n

n

e

c

t

i

o

n

Dimensions (mm) Weight (kg)

connection A B C D

VG .065 21/2”310 360 120 95 11

VG .080 3” 310 360 120 95 11,3