Honeywell V5004TF User manual

32336560-001

Keep instructions for later use! Kombi-QM Pressure Independent Balancing and Control Valve

Anleitung zum späteren Gebrauch

aufbewahren!

Kombi-QM Druckunabhängiges Strangregulier- und Regelventil

V5004TF

Installation instructions Einbauanleitung

MU0H-2327GE23 R0618 2 Honeywell GmbH

1 Actuator's features. . . . . . . . . . . . . . . . . . . 3

2 Installation Instructions . . . . . . . . . . . . . . . 3

3 External Interface . . . . . . . . . . . . . . . . . . . 6

4 Control Method . . . . . . . . . . . . . . . . . . . . . 7

5 Initial Setting . . . . . . . . . . . . . . . . . . . . . . . 7

6 Ratio of Value of Flow According to Flow

Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7 Manual Override Operation . . . . . . . . . . . 10

8 General . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1 Funktionsmerkmale des Stellantriebs . . . 11

2 Einbauanleitung. . . . . . . . . . . . . . . . . . . . 11

3 Externe Schnittstelle . . . . . . . . . . . . . . . . 14

4 Regelmethode . . . . . . . . . . . . . . . . . . . . . 15

5 Anfangs-Einstellung. . . . . . . . . . . . . . . . . 15

6 Verhältnis des Volumenstromwerts gemäß

Volumenstromkennlinie . . . . . . . . . . . . . . 18

7 Handbetätigung . . . . . . . . . . . . . . . . . . . . 18

8 Allgemeines . . . . . . . . . . . . . . . . . . . . . . . 18

MU0H-2327GE23 R0618 3 Honeywell GmbH

1 Actuator's features

• Proportional control

• analogue (voltage and current), PWM, 3 points and ON/

OFF

• Position detecting

• 4-digit display

• 3 buttons to set parameters

• Position control method to set actuator

2 Installation Instructions

1. Mount the valve with the arrow in the direction of the

flow

CAUTION!

Mounting it in the wrong direction may damage the

system and the valve itself.

If flow reversal is possible, a non-return valve should be

mounted.

Minimum differential pressure above which the valve begins

to exercise its regulating effect:

2. To set the flow on the V5004TF use the digital display

and three buttons on the Smart actuator.

When it is switched on, the Zero Detection function

automatically starts: the display shows “Go 0“. Wait

while the actuator is running and the end stroke is

found: finally the display will change to “0”.

To enter the settings browser, press the button MODE.

Press UP and DOWN buttons to select the setting.

Press MODE to show different options and browse

using UP and DOWN buttons. Once the option is found,

press MODE to confirm as the selection.

Startup Pressure

OS-No. Flow [I/h] ∆[kPa]

at 30%

flow

∆[kPa]

at 50%

flow

∆[kPa]

at 80% flow

∆[kPa]

at 100%

flow

∆[kPa]

V5004TF1050 2000 - 20000 21 25 31 40 600

V5004TF1065 3000 - 30000 26 29 30 30 600

V5004TF1080 3000 - 30000 23 25 30 30 600

V5004TF1100 5500 - 55000 16 20 24 30 600

V5004TF1125 9000 - 90000 21 25 31 35 600

V5004TF1150 15000 - 150000 31 35 41 50 600

V5004TF1200LF 20000 - 200000 31 35 36 40 400

V5004TF1200HF 30000 - 300000 32 37 38 40 400

V5004TF1250LF 30000 - 300000 30 30 33 40 400

V5004TF1250HF 50000 - 500000 38 49 58 65 400

SET1 Input indication selection with internal

control signal

SET2 Control signal selection

SET3 Min. flow rate setting

SET4 Max. flow rate setting

SET5 Setting display mode during operation

SET6 Rotation angle compensation

SET7 Flow rate offset compensation

SET8 Power failure mode

SET9 Flow rate unit selection

SET10 Control curve selection

SET11 Max. voltage control signal

SET12 Min. voltage control signal

SET13 Actuator rotation speed

SET14 Feedback signal selection

Honeywell GmbH 4 MU0H-2327GE23 R0618

3. Operating Control

To ensure that the valve is working in its operating differential

pressure range.

Measure the differential pressure across the valve as shown

in the picture below.

Provided the differential pressure is higher than the start up

pressure, the valve keeps flow constant at the set value.

4. Maintenance and Cleaning

Use a damp cloth to clean the actuator.

Do not use any detergent or chemical product that may

seriously damage or compromise the function of the valve.

2.1 M5004

2.1.1Application

Electromotive actuators M5004 - 24V are used with many

kind of control systems used for HVAC applications, including

ON/OFF, floating, proportional managed by thermostat or

BMS handling analogue signals or PWM digital, of HVAC

installations where V5004TF PICV balancing valves are

used; in order to properly set the presetting, see the specific

section devoted to actuator setting.

For further information about electrical connections, see the

specific section.

2.1.2Dimensions

Dimensions in mm

2.1.3Approvals

•CE

1Display

2Button UP

3Button MODE

4Button DOWN

5Manual override

Overview

MU0H-2327GE23 R0618 5 Honeywell GmbH

2.1.4Technical Data

*1no condensation

2.1.5Installation

If the actuator M5004 is purchased with the valve Honeywell

V5004TF, it is already installed onto the valve. If it is bought

as a spare part, follow the next procedure:

1. Completely open the valve with an 8 mm spanner (max

torque 7 Nm)

2. Install the actuator in the same position of thathas been

previously removed

3. Insert the three pins in the specific buttonholes on the

fixing plate

4. Turn the fixing ring

5. Close the valve by means of the actuator which has to

be electrically connected

6. If the actuator reaches the end-stroke before the valve

is completely closed, adjust the actuator mounting

position

7. Unplug and plug the power to the actuator to perform a

new Zero Detection cycle.

Be sure the actuator is not mounted upside down to avoid any

damage due to condensation from the valve stem. Please

note that care must be taken to actuator installation: little

angular deviations can compromise the correct actuator

operation

2.1.6Settings

Actuator M5004 is delivered already set at max flow rate of

the valve where it is mounted (SET 4); if it is bought as spare

part, the customer must inform Honeywell about valve type

the actuator will be mounted on, allowing Honeywell's

technicians to properly set it.

When the actuator is powered, the valve V5004TF

corresponding code is displayed on the 4 digits screen. Verify

using the table at the end of the next page that the shown

code corresponds the installed valve. If an issue occurs,

contact Honeywell’s technicians.

To set the actuator, use the 3 buttons and the display on the

upper side. When it is switched on, the Zero Detection

function automatically starts: the display shows “Go0“. Do not

carry out any operation while the actuator is running and the

end stroke is found: finally it displays “0”. To enter the settings

browser, push the button MODE. Use UP and DOWN buttons

to select the parameter, then push MODE to show different

options (option browsing is carried out through UP and

DOWN buttons); push MODE to confirm the selection.

Operating temperatures

Ambient temperature range: -20°C…+60°C*1

Storage temperature range: -20°C...+80°C*1

Specifications

Weight: 0.975 kg

Power supply: 24V AC/DC – 50/60 Hz

Connecting cable: 18 AWG

Connection to valve: 8mm square. Easy fitting

gear

Operating life: 50.000 cycles

Control signal: 0(2)-10V 0(4)-20mA

(with 500 Ωresistor*)

ON/OFF

3 points floating PWM

Power consumption: 5 W; 2.5 W stand-by

Nominal torque: 10 Nm Max, self-limited at 7

Current absorption: 80 mA, Load max 380 mA

Feedback: 0(4) - 20 mA and 0(2) – 10 V

Manual Override: Through release button and

6mm Allen key

Protection class / IP Rating: II / IP54

Motor: Brushless DC motor

Running speed: Selectable: 1 RPM or 1.5

RPM

Fail safe: Through additional battery

SET1 Input indication selection with internal

control signal

SET2 Control signal selection

SET3 Min. flow setting

SET4 Max. flow setting

SET5 Setting display mode during operation

SET6 Rotation angle compensation

SET7 Flow offset compensation

SET8 Power failure mode

SET9 Flow rate unit selection

SET10 Control curve selection

SET11 Max. voltage control signal

SET12 Min. voltage control signal

SET13 Actuator rotation speed

SET14 Feedback signal selection

Honeywell GmbH 6 MU0H-2327GE23 R0618

2.1.7Removal

If the actuator has to be removed, follow the next procedure:

1. Turn the connection ring between valve and actuator

2. Remove the actuator

3 External Interface

3.1 Wires indication

3.2 Actuator Wiring Guide

•and are power cables

•and are signal cables

•is the exclusive feedback cable

Input Number 1 2 3 4 5 Remarks

Colour Black Red White Green Blue

Internal control Common 24 AC/DC

Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

Voltage signal Common 24 AC/DC 0 - 10 V DC

2 - 10 V DC

Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

Voltage signal: cable 1 - 3

Current signal Common 24 AC/DC 0 - 20 mA

4 - 20 mA

Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

Current signal: cable 1 - 3

ON/OFF signal Common 24 AC/DC

24 V DC (open) Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

0 V (close) ON/OFF signal: cable 1 - 3

3 points floating Common 24 AC/DC Opening 24 V AC/DC Closing 24

V AC/DC

Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

Floating 3 points: cable 3 - 4

PWM control Common 24 AC/DC PWM signal

Feedback:

0(2) - 10 V

0(4) - 20 mA

Power: cable 1 - 2

PWM control: cable 1 - 3

MU0H-2327GE23 R0618 7 Honeywell GmbH

4 Control Method

1. Internal control*

2. Voltage signal

3. Current signal

4. ON/OFF

5. 3 points signal

6. PWM signal

* Flow rate can be set by buttons on the actuator and read on the 4 digits display.

5 Initial Setting

Power on display indicates ’Go-0’ and automatically adjusts the initial setting to the valve zero point.

Do not press any buttons as this might wrongly adjust the initial setting of the valve zero point; this may cause incorrect flow

control.

The actuator has a built in safety function which can be activated when the zero point cannot be set automatically.

It is activated with the Down button and stops the "Go-0" process.

The zero point may be forced by using the Down button.

How to set: Press the Mode button (about 2 seconds) to switch to the setting mode.

PWM Type 1: 0.1 - 5 s/Step 20ms

PWM Type 2: 0.1 - 25 s/Step 100ms

Indication Meaning Operating

SET1 Input internal control in % Select with up/down buttons and then press “MODE“ to

confirm

Input internal control in flow rate

Honeywell GmbH 8 MU0H-2327GE23 R0618

SET2 Voltage control signal Control with voltage signal

Voltage control signal Control with voltage signal

Current control signal Control with current signal

On/Off 24V: open. 0V: close

3 Point Floating Input 24 V open if white wire connected (3) 24 V close if green wire

connected (4)

Remote control Not available

PWM 5 Sec PWM (0.1 ~ 5 Sec)

PWM 25 Sec PWM (0.1 ~ 25 Sec)

Internal input Flow rate set by on board display and buttons.

Push MODE, wait until "Set" is replaced by flow rate

indication (or flow rate %, depending on SET 1), set the flow

rate with UP/DOWN buttons and confirm with MODE.

SET3 Flow rate on

display

Min. flow rate selection (default:

Set flow values with up/ down buttons and then press

“MODE” to confirm

SET4 Flow rate on

display

Max. flow rate selection (default:

depending on model)

Set flow values with up/ down buttons and then press

“MODE” to confirm

SET5 Set flow rate in % Select with up/down buttons and then press “MODE“ to

confirm

Display option during operation: St allows to see the flow rate

value required by the controller; Fd allows to see the current

flow rate value given by the valve (the progressive change of

flow rate values is displayed during valve stem motion)

Set flow rate in "flow rate"

Current flow rate in %

Current flow rate in "flow rate"

SET6* Value on

display

Compensating the max. pulse Select with up/down buttons and then press “MODE“ to

confirm

SET7 Value on

display

% flow rate offset (default: 0) Select with up/down buttons and then press “MODE“ to

confirm

SET8 Valve open at power failure Selection Fail-CLOSE or Fail-OPEN option. Additional

battery needed. Available with VA5004TF0001

Valve close at power failure

SET9 Unit of SI (m3/h) Select with up/down buttons and then press “MODE“ to

confirm

Unit of GPM (gal/min)

SET10 Linear control curve Select with up/down buttons and then press “MODE“ to

confirm

Equal percentage control curve

SET11* Value on

display

Min. voltage control signal Selection min voltage control value with UP/DOWN buttons

and confirmation with MODE button

MU0H-2327GE23 R0618 9 Honeywell GmbH

*Contact the manufacturer to modify.

5.1 Setting procedure

Other parameters can be set, if necessary, without a preferential path.

5.2 Setting parameter SET 4: PRESETTING

The presetting flow rate of valve V5004TF can be set through the parameter SET 4 of the M5004 actuator: the parameter should

set between the max and min presetting flow rate of the valve. SET 3 should be left at 0.

6 Ratio of Value of Flow According to Flow Curve

SET12* Value on

display

Max. voltage control signal Selection max voltage control value with UP/DOWN buttons

and confirmation with MODE button

SET13 Actuator rotation speed 1.5 RPM Selection of actuator rotation speed with UP/DOWN buttons

and confirmation with MODE button

Actuator rotation speed 1 RPM

Actuator rotation speed

automatic

SET14 Voltage feedback signal Selection of feedback signal type with UP/DOWN buttons

and confirmation with MODE button

Voltage feedback signal

Current feedback signal

SET 9

SET 4

SET 2

SET 10

Valve V5004TF

1050

V5004TF

1065

V5004TF

1080

V5004TF

1100

V5004TF

1125

V5004TF

1150

V5004TF

1200LF

V5004TF

1200HF

V5004TF

1250LF

V5004TF

1250HF

Max

presetting

flow rate

(m3/h)

20 30 30 55 90 150 200 300 300 500

Min

presetting

flow rate

(m3/h)

2 3 3 5.5 9 15 20 30 30 50

POSITION of

VALVE LIFT

(Unit: %)

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

LINEAR CURVE

(Unit: %)

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

EQUAL

PERCENTAGE

CURVE (Unit: %)

0 2 3 4 4 5 6 8 10 12 14 17 21 25 31 38 46 56 68 82 100

Honeywell GmbH 10 MU0H-2327GE23 R0618

7 Manual Override Operation

7.1 Manual Override M5004

If a manual opening of the valve is needed, proceed as follows:

To re-assembly the actuator, follow the same procedure on INSTALLATION section.

7.2 Valve-Actuator Assembly 8 General

Honeywell does not accept any liability for improper or wrong

use of this product.

Always protect the pressure regulator by using strainers

upstream of the valve and, in any case, make sure water

quality complies with VDI 2035 standards (Fe < 0.5 mg/kg

and Cu < 0.1 mg/kg).

Furthermore, maximum iron oxide in the water passing

through control valve (PICV) should not exceed 25 mg/kg (25

ppm).

To ensure the main pipework is cleaned appropriately,

flushing bypasses should be used without flushing through

the pressure regulator of the PICV thereby preventing debris

that might clog the valve.

1. Open the rubber cover on the actuator upper face and insert

the 6mm Allen key

2. Turn the key keeping the released button pushed under the

actuator

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