Honeywell DS06D Operation manual

PRODUCT DATA

62-3052—1

DS06D,G

Dial Set Pressure Regulating Valve

APPLICATION

The Honeywell DS06D,G Dial Set is a high quality pressure

regulating valve that maintains a constant outlet pressure over

a wide range of inlet supply pressures. It is ideally suited for

potable water and irrigation applications requiring accurate

regulation.

The wide outlet pressure range, high inlet pressure, and

compact design allow flexibility in installation and application.

To facilitate setup and checkout, the DS06D,G features a

calibrated outlet pressure set dial that allows outlet pressure

adjustments without the use of a gauge in most applications.

FEATURES

• Built-in, factory-calibrated outlet pressure adjustment

dial.

• Noncorroding unitized cartridge contains all working

parts and is easily replaceable.

• Outlet pressure range from 15 to 130 psi in all models,

inlet rating 400 psi.

• Includes built-in strainer and thermal bypass.

• Narrow design to accommodate restricted installation

requirements.

• Balanced seat construction provides superior

pressure regulation.

• Inlet and outlet are internally threaded NPT, and

externally threaded for use with union assemblies.

• Gauge taps provided on all models.

Contents

Application/Features..........................................................1

Specifications/Ordering Information ..................................2

Installation .........................................................................3

Maintenance and Repair ...................................................4

Operation/Troubleshooting ................................................6

DS06D,G Parts and Accessories ......................................7

DS06D,G DIAL SET PRESSURE REGULATING VALVE

62-3052—1 2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE®wholesaler or distributor, refer to the

TRADELINE®Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or

phone:

1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2. Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

Model: DS06D,G Dial Set Pressure Regulating Valve.

Construction Materials:

Body: Bronze.

Internal Parts: Stainless steel, NBR, and engineered

plastics.

Regulator Mechanism: Fabric reinforced diaphragm.

Thermal Bypass Relief: Integral thermal bypass relief

mechanism on all models.

Seat Design: Balanced single seat.

Inlet Pressure (Maximum): 400 psi.

Reduced Pressure Range: 15 to 130 psi (all models).

Outlet Pressure: Factory set at 60 psi.

Dial Calibration: ±4 psi.

Differential: 14 psi minimum (for optimum regulation).

Reduced Ratio: 10:1 maximum.

Temperature (Maximum): 180° F (82° C).

Ambient Temperature Range: 33° F to 140° F (1° C to

60° C).

Pipe Sizes Available: 1-1/2 and 2 in.

Connections: All models have internal NPT on inlet and

outlet and external union connection on inlet and outlet.

Single and Double Union Sweat and Thread models.

Strainer Screen Size: 0.040 in. (1.0 mm), equivalent to 18

mesh.

Gauge Taps: 1/4 in. NPT (two, one on each side of body).

Weight (With One Union):

1-1/2 in. is 7.7 lb (3.5 kg).

2 in. is 8.5 lb (3.9 kg).

Approvals:

ASSE 1003, City of LA, CSA, IAPMO.

Dimensions: See Fig. 1.

Fig. 1. DS06D,G Installation Dimensions in inches (mm).

3.82

(97)

DIMENSIONS IN IN. (MM)

HhI

L1 L2 L1 L2

THREADED SWEAT

SIZE

1-1/2

M11203

11-13/16

(299)

(126)

6-3/8

(163)

7-13/16

(198)

9-3/16

(234)

7-7/8

(201)

9-3/8

(239)

11-13/16

(299)

(126)

6-3/8

(163)

7-7/8

(200)

9-5/16

(237)

8-5/16

(211)

10-3/16

(259)

DS06D,G DIAL SET PRESSURE REGULATING VALVE

362-3052—1

Water Capacities (See Table 1)

The suitability of a given regulator size is dependent on the

pressure requirements of each installation. To determine the

pressure regulator valve size required for a specific installation,

calculate the following:

1. Pressure differential between inlet and outlet pressure in

pounds per square inch (psi).

2. Capacity in gallons per minute (gpm), and

3. Allowable reduced pressure falloff in psi.

Given these variables, use Table 1 to determine the proper

size pressure regulator valve for your application.

Example: An installation has 135 psi inlet pressure, 60 psi

outlet pressure (75 psi pressure differential). If 30 gpm capacity

is required with only 10 psi falloff allowable, a 1-1/2 in.

DS06D,G is required. This pressure regulator valve allows a

flow capacity up to 46 gpm with a 10 psi falloff at a no flow

pressure differential of 75 psi.

INSTALLATION

When Installing This Product...

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.

2. Check the ratings given in these instructions and on the

product to make sure the product is suitable for you

application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out the product as

provided in these instructions.

Procedure

1. Flush the system clear of sediment and debris.

2. Close the supply valve and downstream isolating valve

(if existing).

3. Install the DS06D,G with the arrow pointing in the

direction of water flow (any mounting orientation is

acceptable). The DS06D,G can be installed directly onto

a pipe using the female NPT threads on each end or by

using single or double unions, if required. (One union is

provided.)

CAUTION

Heat from soldering can damage internal parts.

Always remove tailpiece or solder adapter prior to

soldering.

4. Open the supply valve slowly and open the downstream

valve, if provided.

5. Check for leaks at connections and correct, if necessary.

Adjusting Outlet Pressure (See Fig. 2)

The DS06D,G is factory set at 60 psi (no flow). Follow this

procedure if adjustment is required:

1. Remove dust cap and loosen locking screw one turn

counterclockwise. Do not remove the locking screw.

2. Turn adjusting knob clockwise to increase pressure and

counterclockwise to decrease pressure. When

decreasing pressure, a slight downstream flow is

necessary to relieve pressure. Turn until dial scale

indicates desired pressure (no flow set pressure).

3. Tighten locking screw and replace dust cap.

Table 1. Water Capacities.

Size

(in.)

Reduced

Pressure

Fall off in

psi

Pressure Differential Between Inlet and Outlet (psi)—No Flow

25 50 75 100

Flow

Capacity

in US

gpm

Velocity

in ft/sec

Flow

Capacity

in US

gpm

Velocity

in ft/sec

Flow

Capacity

in US

gpm

Velocity

in ft/sec

Flow

Capacity

in US

gpm

Velocity

in ft/sec

1-1/2 6 13 2.0 15 2.4 17 2.7 21 3.3

10 36 5.7 43 6.8 46 7.2 54 8.5

15 65 10.2 76 12.0 84 13.2 96 15.1

20 88 13.9 102 16.1 114 18.0 132 20.8

2 6 15 1.4 18 1.7 22 2.1 27 2.6

10 41 3.9 49 4.7 57 5.4 66 6.3

15 75 7.2 88 8.4 101 9.7 114 10.9

20 104 9.9 124 11.9 141 13.5 163 15.6

DS06D,G DIAL SET PRESSURE REGULATING VALVE

62-3052—1 4

Fig. 2. Adjusting Outlet Pressure

Fig. 3. Removing Bonnet.

MAINTENANCE AND REPAIR

Replacing DS06D,G Cartridge

The working parts of the DS06D,G, including diaphragm, valve

seat, strainer, and disk, are all contained in a replaceable

cartridge. To replace the cartridge:

1. Close the supply valve and relieve the downstream

pressure.

2. Remove the dust cap. Relieve pressure on the spring by

loosening the locking screw (do not remove) and turning

the adjusting knob counterclockwise until no resistance

is felt.

3. Remove the bonnet (See Fig. 3) by turning

counterclockwise. Remove the spring and protection

washer (See Fig. 4).

4. Remove the cartridge using two screwdrivers as levers

(See Fig. 4). Remove the cartridge O-ring.

5. Remove the strainer cup (See Fig. 5).

6. Remove the strainer and strainer support. Remove the

U-seal.

7. Clean the inside of the valve and all the components.

NOTE: Replace the U seal (provided in the repair kit) for a

complete cartridge repair.

8. Replace the U-seal by placing the U-seal on the strainer

support and pushing the assembly into place. The U-seal

open end must face the strainer support (See Fig. 7).

Replace the strainer onto the strainer support.

9. Assemble the strainer cup O-ring onto the strainer cup

and insert the assembly into the body of the valve.

Tighten securely using the service tool. Do not over

torque.

10. Replace the new cartridge ensuring the O-ring is in

place.

11. Replace the protection washer with the lip up (away from

the valve body). See Fig. 6.

12. Replace the spring and bonnet. Tighten the bonnet using

the service tool. Do not over torque.

13. Adjust the outlet pressure following the procedure in

Adjusting the Outlet Pressure section.

Fig. 4. Removing Cartridge.

M11209

REMOVE DUST

CAP.

LOOSEN LOCKING

SCREW ONE TURN,

BUT DO NOT REMOVE

SCREW OR

ADJUSTING KNOB.

INCREASE

DECREASE

TURN ADJUSTING KNOB

TO INCREASE OR

DECREASE PRESSURE

UNTIL DIAL SCALE

INDICATES DESIRED

PRESSURE.

TIGHTEN LOCKING

SCREW AND REPLACE

DUST CAP.

DO NOT REMOVE ADJUSTING KNOB.

SETPOINT READOUT WAS CALIBRATED IN

THE FACTORY AND SET AT 60 PSI. REMOVING

THE ADJUSTING KNOB CANCELS THIS

CALIBRATION – AND REQUIRES RECALIBRATION

USING A PRESSURE GAUGE.

MAXIMUM INLET PRESSURE IS 400 PSI. OUTLET

PRESSURE RANGE IS 15 TO 130 PSI.

M11210

REMOVE BONNET USING

MT06A SERVICE TOOL

(ORDERED SEPARATELY) TO

TURN COUNTERCLOCKWISE.

M11212

REMOVE CARTRIDGE USING

TWO SCREWDRIVERS

AS LEVERS.

REMOVE SPRING

AND PROTECTION

WASHER.

DS06D,G DIAL SET PRESSURE REGULATING VALVE

562-3052—1

Fig. 5. Removing Strainer Cup.

Fig. 6. Replacing Protection Washer.

Fig. 7. Internal Parts.

M11211

REMOVE STRAINER CUP USING

MT06A SERVICE TOOL.

DUST CAP

BONNET

ASSEMBLY

SPRING

PROTECTION WASHER

CARTRIDGE

CARTRIDGE O-RING

UNION

NUT

TAILPIECE

GASKET

U-SEAL

STRAINER SUPPORT

STRAINER

CUP O-RING

STRAINER CUP

M11207

DS06D,G DIAL SET PRESSURE REGULATING VALVE

62-3052—1 6

Cleaning Strainer Screen

To clean the strainer screen:

1. Close the supply valve and relieve the downstream

pressure.

2. Remove the strainer cup (See Fig. 5).

3. Remove the strainer and the strainer support. Do not

remove the U-seal.

4. Clean the strainer cup and the strainer.

5. Replace the strainer on the strainer support. Insert the

assembly into the valve.

6. Assemble the strainer cup O-ring onto the strainer cup

and insert the assembly into the body of the valve.

Tighten securely using the service tool. Do not over

torque.

Recalibrating DS06D,G

If the adjusting knob and dial are accidentally removed, the dial

must be recalibrated as follows:

1. Follow the procedure in Adjusting the Outlet Pressure

section. Set the pressure on the gauge at 60 psi (or

another convenient pressure).

2. Reassemble the dial ring onto the bonnet with the

pressure on the ring matching the pressure gauge.

3. Assemble the locking screw and tighten. Replace the

dust cap.

OPERATION

The Honeywell DS06D,G Dial Set is a balanced, direct acting

pressure-regulating valve. It provides constant downstream

pressure regardless of varying inlet pressures and downstream

flow demands.

The spring force holds the valve in the open position until

downstream pressure, sensed by a port, is sufficient to press

on the underside of the diaphragm and close the valve. As

downstream pressure drops due to demand, the force on the

diaphragm is reduced and the valve opens. Adjustment is

made by manually turning the adjustment knob clockwise to

increase the spring force and require a higher downstream

pressure to close the valve. Similarly, reducing the spring force

lowers the outlet set pressure. A factory-calibrated dial is built

into the adjustment mechanism to allow outlet pressure (under

no flow condition) to be set without a gauge. A lock screw

maintains the setting. A black plastic cover is provided for

additional protection.

When the outlet pressure is set, the DS06D,G automatically

regulates to maintain the downstream pressure.

TROUBLESHOOTING

Table 2 is a troubleshooting guide for the DS06D,G Pressure

Regulating Valves.

Table 2. Troubleshooting DS06D,G Pressure Regulating Valves.

Problem Cause Solution

Will not hold pressure or pressure

gradually rises.

Thermal expansion.

Debris on valve seat.

Damaged valve seat.

Install a thermal expansion tank to limit

pressure rise.

Clean valve.

Replace cartridge.

Frozen. Valve exposed to freezing temperatures

below 32° F (0° C).

Inspect and replace any damaged

components. Move valve to a location

that remains above freezing.

Pressure gauge measures a lower

pressure under flow conditions than set

pressure at no flow.

This is normal and characteristic of

direct-acting pressure-reducing valves.

No action is necessary.

Low capacity, low outlet pressure. Screen blocked with debris.

Valve undersized.

Clean screen.

Check capacity versus requirements

and increase valve size.

DS06D,G DIAL SET PRESSURE REGULATING VALVE

762-3052—1

DS06D,G PARTS AND ACCESSORIES

Product Number Description

Replacement Parts

K06B1030 Strainer Kit for D06G and DS06G, 1-1/2 in.

and 2 in., includes strainer, strainer support,

and strainer cup O-ring.

K06D1044 Cartridge Kit for all D06 and DS06, 1-1/2 in.

and 2 in., includes cartridge, cartridge O-

ring, strainer cup O-ring, U-seal, and

protection washer.

272852 Strainer Cup for D06G and DS06D,G, 1-1/2

in. and 2 in., includes plastic strainer cup

and strainer cup O-ring.

272867 Bonnet kit for D06G, 1-1/2 in. and 2 in.,

includes preassembled bonnet, protection

washer, and spring.

Union Kits

K06U5034 Union Kit Sweat, 1-1/2 in., includes sweat

tailpiece, union nut, and gasket, and fits all

1-1/2 in. D06 and DS06 Valves.

K06U5042 Union Kit Sweat, 2 in., includes sweat

tailpiece, union nut, and gasket, and fits all 2

in. D06 and DS06 Valves.

Automation and Control Solutions

Honeywell International Inc. Honeywell Limited-Honeywell Limitée

1985 Douglas Drive North 35 Dynamic Drive

Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9

customer.honeywell.com

DS06D,G DIAL SET PRESSURE REGULATING VALVE

® U.S. Registered Trademark

62-3052—1 J.I. Rev. 11-06

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