Honeywell V5013N Operation manual

PRODUCT DATA

® U.S. Registered Trademark

63-2549

V5013N

Three-Way Threaded Globe Valve

APPLICATION

The V5013N is a three-way threaded globe valve that

controls hot water, cold water, and glycol solutions (up to 50

percent concentration) in heating or cooling HVAC

applications. The valve is used for mixing service to direct

flow from one of two inlets to a common outlet in two-position

or modulating control systems.

FEATURES

• Red brass body with NPT-threaded connections.

• Stainless steel stem and brass plug.

• Low seat leakage rate (≤0.05 percent Cv).

• Spring-loaded, self-adjusting packing.

• 50:1 rangeability per VDI/VDE 2173.

• Constant total flow throughout full stem travel.

• Accurate positioning to ensure state of the art

temperature control.

• Sizes range from 1/2 inch to 2 inches.

• Suitable for pneumatic or electric/electronic actuation.

• Repack and rebuild kits available for field servicing.

Contents

Application........................................................................... 1

Features .............................................................................. 1

Specifications ...................................................................... 2

Ordering Information ........................................................... 2

Installation ........................................................................... 7

Checkout ............................................................................. 8

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549 2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the

TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or

phone:

1. Your local Home and Building Control Sales Office (check white pages of your phone directory).

2. Home and Building Control Customer Logistics

Honeywell Inc., 1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386 (612) 951-1000

In Canada—Honeywell Limited/Honeywell Limitée, 155 Gordon Baker Road, North York, Ontario M2H 3N7.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

IMPORTANT

The specifications given in this publication do not

include normal manufacturing tolerances. Therefore,

an individual unit may not exactly match the listed

specifications. Also, this product is tested and

calibrated under closely controlled conditions and

some minor differences in performance can be

expected if those conditions are changed.

Models:

V5013N Valve: Three-way mixing valve for water or glycol.

NPT-threaded pipe connections. Constant total flow. Push

down valve stem to close bottom (B) port.

Valve Sizes and Flow Capacities:

See Table 1.

Table 1. Valve size and flow capacities.

Valve Body Pipe Size (in.) Flow Capacity (C

)

1/2 2.9

1/2 4.7

3/4 7.3

1 11.7

1-1/4 18.7

1-1/2 29.3

2 46.8

Pipe Connections:

Female NPT-threaded connections.

Motor and Linkage Selection:

Seat:

1/2 in.; Replaceable stainless steel (upper), replaceable

brass (lower).

3/4 in. to 2 in.; Integral brass (upper), replaceable brass

(lower).

ANSI Body Class:

150 psi.

Stem:

Stainless steel.

Plug:

Brass.

Stroke:

3/4 in. (20 mm).

Approximate Leakage Rate:

0.05 percent Cv.

Body Material:

Red brass.

Packing:

Spring-loaded, carbon fiber reinforced PTFE V-rings.

Pressure-Temperature Ratings:

Water: 36°F to 248°F, 227 psi.

248°F to 340°F, 211 psi.

Valve Flow Characteristics:

Equal percentage port A-AB, linear port B-AB. Movement of

the valve stem at any point of the flow range does not

significantly change the total flow rate at the AB outlet port

(constant total flow).

Close-Off Pressure Ratings:

See Fig. 1 and Table 2.

Electric Pneumatic

ML6421/ML6425 MP953

ML7421/ML7425

ML7984/ML6874

Mod IV w/Q5001

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549

Fig. 1. Close-off pressures at various control air pressures for V5013N Valves and MP953 Pneumatic Actuators.

continued

SPRING RANGE PSI (kPa)

L - LOWER SEAT

U - UPPER SEAT

ACTUATOR AIR PRESSURE IN PSI (kPa)

4-11

(30-75)

(75)

(85)

(90)

(95)

(105)

(110)

(115)

(125)

(30)

(20)

(15)

(5)

(0)

V5013N: 1/2-INCH TO 2-INCH VALVE BODIES WITH

5-INCH DIRECT ACTING PNEUMATIC ACTUATOR

(35)

(70) 15

(105)

(140) 25

(170)

(205) 35

(240)

(275)

CLOSEOFF PRESSURE RATING - PSI (kPa)

2-7

(15-50)

(50)

(55)

(60)

(70)

(75)

(85)

(90)

(95)

(15)

(5)

(0)

MIXING

USE 4-11 PSI (30-75 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH

MP953E ACTUATORS.

M12909

8-12

(55-85)

(85)

(90)

(95)

(105)

(110)

(115)

(125)

(5)

(55)

(50)

(40)

(35)

(30)

(20)

(15)

(310) 55

(380) 65

(450)

(345) 60

(415) 70

(485)

Cv 2.9

Cv 4.7

Cv7.3

Cv 11.7

Cv18.7

Cv 29.3

Cv 46.8

SPRING RANGE PSI (kPa)

L - LOWER SEAT

U - UPPER SEAT

ACTUATOR AIR PRESSURE IN PSI (kPa)

4-11

(30-75)

(75)

(85)

(90)

(95)

(105)

(110)

(115)

(125)

(30)

(20)

(15)

(5)

(0)

V5013N: 1/2-INCH TO 2-INCH VALVE BODIES WITH

8-INCH DIRECT ACTING PNEUMATIC ACTUATOR

(35)

(70) 15

(105)

(140) 25

(170)

(205) 35

(240)

(275)

CLOSEOFF PRESSURE RATING - PSI (kPa)

2-7

(15-50)

(50)

(55)

(60)

(70)

(75)

(85)

(90)

(95)

(15)

(5)

(0)

MIXING

USE 4-11 PSI (30-75 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH MP953E

ACTUATORS.

M12908

8-12

(55-85)

(85)

(90)

(95)

(105)

(110)

(115)

(125)

(5)

(55)

(50)

(40)

(35)

(30)

(20)

(15)

(310) 55

(380) 65

(450)

(345) 60

(415) 70

(485)

Cv 2.9

Cv7.3

Cv 11.7

Cv 29.3

Cv 46.8

Cv18.7

Cv 4.7

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549 4

Fig. 1. Close-off pressures at various control air pressures for

V5013N Valves and MP953 Pneumatic Actuators (continued).

Table 2. Close off ratings (psid) for V5013N Valves with electric/electronic actuators and Q5001 Linkages.

aPressure limited by fluid temperature; see valve temperature/pressure ratings.

Maximum Pressure Differential for Quiet Water Service:

20 psi differential. Rangeability:

50:1 per VDI/VDE 2173.

Dimensions:

See Fig. 2.

SPRING RANGE PSI (kPa)

L - LOWER SEAT

U - UPPER SEAT

4-11

(30-75)

(75)

(85)

(90)

(95)

(105)

(110)

(115)

(125)

(30)

(20)

(15)

(5)

(0)

V5013N: 1/2-INCH TO 2-INCH VALVE BODIES

WITH7-1/8 INCH REVERSE ACTING

PNEUMATIC ACTUATOR

(35)

(70) 15

(105)

(140) 25

(170)

(205) 35

(240)

(275)

CLOSEOFF PRESSURE RATING - PSI (kPa)

3-7

(15-50)

(50)

(55)

(60)

(70)

(75)

(85)

(90)

(95)

(20)

(15)

(5)

ULMIXING

USE 8-13 PSI (55-90 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH

MP953F ACTUATORS.

M12907

8-13

(55-90)

(90)

(95)

(105)

(110)

(115)

(125)

(130)

(5)

(55)

(50)

(40)

(35)

(30)

(20)

(15)

(310) 55

(380) 65

(450)

(345) 60

(415) 70

(485)

(0)

Cv 2.9

Cv 4.7

Cv 11.7

Cv7.3

Cv18.7

Cv 29.3

Cv 46.8

ACTUATOR AIR PRESSURE IN PSI (kPa)

Mod IV Motor with Q5001 Linkages ML6421A,B

ML7421A,B ML6425A,B

ML7425A,B ML7984,

ML6874

Valve Size (NPT) 320 lb 160 lb 80lb 405 lb 135 lb 160 lb

1/2 in. (Cv= .73 to 2.9) 230a230a230a230a

1/2 in. (Cv= 4.7) 230a230a230a230a

3/4 230a131 230a230a

1 230a196 91 230a163 196

1-1/4 230a126 57 230a104 126

1-1/2 173 81 36 221 67 81

2 98 46 19 126 37 46

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549

CBC

1,2

1/2 (15)

3/4 (20)

1 (25)

1-1/4 (32)

1-1/2 (40)

2 (50)

3-1/4 (83)

4-1/16 (103)

4-1/16 (106)

4-3/4 (120)

5-1/4 (134)

1-9/12 (39.5)

1-13/16 (46.5)

2-9/16 (65)

2-3/16 (65)

2-5/8 (66.5)

2-7/8 (72.5)

3 (77)

3-5/16 (83.5)

VALVE

SIZE STEM UP

4-9/16

(107) 5-15/16

(151)

M12901

2 WITH STEM EXTENSION FOR MP953A,C (8 IN.ONLY)

NOTE:

1 DIMENSION IS WITH

STEM FULLY UP, NOT DOWN.

Fig. 2. V5013N body dimensions in in. (mm).

Replacement Parts:

See Fig. 3.

Valve OS No. NPT Size (in.) Flow Capacity (Cv) Stem

Diameter (in.) Repack Kit

(Part No.) Rebuild Kit

(Part No.) Stem Button

(Part No.)

V5013N1030 1/2 2.9 1/4 0901786 0901759A 0901116

V5013N1048 4.7 0901760A

V5013N1055 3/4 7.3 0901761A

V5013N1063 1 11.7 0901762A

V5013N1071 1-1/4 18.7 0901763A

V5013N1089 1-1/2 29.3 3/8 0901787 0901764A

V5013N1097 2 46.8 0901765A

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549 6

Fig. 3. V5013N replacement parts.

LOWER SEAT

STEM BUTTON ASSEMBLY

PACKING NUT

REPACK KIT

PACKING CARTRIDGE

VALVE BODY

PLUG ASSEMBLY

SEAT RING

M12871

V5013NTHREE-WAY GLOBE VALVES

AAB

0901787 REPACK KIT (FOR VALVES WITH 3/8 INCH STEM) SHOWN.

0901786 REPACK KIT (FOR VALVES WITH 1/4 INCH STEM)

CONTAINS THREE PACKING WAFERS INSTEAD OF FOUR.

INCLUDED IN REBUILD KIT.

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549

INSTALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.

2. Check the ratings given in the instructions and on the

product to make sure the product is suitable for your

application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

IMPORTANT

1. Do not lift the valve by holding the stem.

2. Do not mount the valve with the stem pointed lower

than horizontal.

3. Mount the valve with the flow arrow pointed in the

direction of flow through the valve.

4. Mount the valve between aligned pipes. Mounting

the valve on pipes that are not aligned causes

leakage at the valve to pipe connection.

5. Ensure complete engagement on pipe to valve body

threads.

6. Hold the valve body with a clamp or pipe wrench on

the hexagonal fitting nearest the pipe to prevent

damage to the valve body while mounting on the

pipe. Refer to Fig. 7.

7. Be sure to allow enough room for installation and

service. Clearance for valve installation is dependent

on the actuator size and valve pipe size.

Location

Select a location where the valve, linkage (if used), and

actuator to be used are within the appropriate ambient

pressure and temperature ratings.

Leave sufficient clearance above the valve to accommodate

actuator installation and room for servicing the valve body.

(Completely install the valve body in the pipe line before

installing the actuator and linkage.)

When selecting a location for the valve, consider actuator

mounting restrictions. Modutrol IV™ Motors require

crankshafts to be mounted horizontally.

Mounting

The preferred mounting position of the valve is with the stem

vertical. Do not mount the valve with the stem more than 90

degrees from the vertical (pointing lower than horizontal).

Scale and foreign material can collect and can score the stem

and cause packing leakage. Protect the stem from damage

due to bending or scratching.

Piping Hookups

All piping must comply with local codes and ordinances.

Refer to Fig. 4 through 6 for typical piping hookups.

COIL

RETURN SUPPLY

PUMP

PULL

PUMP AB A

BYPASS

BOILER

V5013N

M12903

PUMP

AB A

BBYPASS

BOILER

V5013N

M12904

MIXED

DISCHARGE

WATER TO

HEAT LOAD

Fig. 4. Typical V5013N mixing valve with

constant volume through coil.

Fig. 5. Single zone bypass for reset control.

AB A

M11761

HEATING COIL

FULL

HEAT

5 GPM

2.5 GPM

5 GAL./MIN.

AB A

PROPORTIONED

HEAT

2.5 GPM

SUPPLY

MAIN RETURN

MAIN

5 GPM

AB A

HEAT

NO FLOW

THROUGH COIL

Fig. 6. Three-way mixing valve operation with

coil bypass. Three-way valves maintain constant

flow in piping. As temperature requirements

change, volume of fluid varies in the coil.

V5013N THREE-WAY THREADED GLOBE VALVE

63-2549 8

Honeywell Europe S.A.

3 Avenue du Bourget

1140 Brussels

Belgium

Honeywell Asia Pacific Inc.

Room 3213-3225

Sun Hung Kai Centre

No. 30 Harbour Road

Wanchai

Hong Kong

Home and Building Control

Honeywell Limited-Honeywell Limitée

155 Gordon Baker Road

North York, Ontario

M2H 3N7

Honeywell Latin American Region

480 Sawgrass Corporate Parkway

Suite 200

Sunrise FL 33325

63-2549 G.S. 7-98

Home and Building Control

Honeywell Inc.

Honeywell Plaza

P.O. Box 524

Minneapolis MN 55408-0524

Printed in U.S.A. on recycled

paper containing at least 10%

post-consumer paper fibers.

www.honeywell.com

USE VISE GRIPS WITH THE HEX END NEXT TO THE PIPE

(DO NOT TWIST OR SQUEEZE VALVE BODY).

USE VISE TO HOLD PIPE SECURELY TO PREVENT TURNING. USE

PARALLEL-JAW WRENCH TO GRIP VALVE HEX FLATS NEXT TO PIPE.

M11763A

USE PROPERLY REAMED AND CLEANED PIPE AND MODERATE

AMOUNT OF DOPE (LEAVE TWO THREADS BARE).

PIPE SIZE

(IN.)

1/2

3/4

1-1/4

1-1/2

EFFECTIVE LENGTH OF THREADS

IN IN. (MM)

1/2

9/16

11/16

3/4

(12.7)

(14.3)

(17.5)

(19.1)

Threaded Valve Bodies

Threading on threaded bodies conform to American Standard

Taper Pipe Threads (NPT).

NOTE: Installing a strainer is strongly recommended.

Align the pipes squarely with the valve at each end

connection. If the pipes are forced into the valve, the body

can become twisted and improper seating can result. Apply

pipe dope sparingly. Be careful to prevent pipe debris, such

as pipe chips and scale, from entering the piping because this

material can lodge in the seat and prevent proper closing.

Refer to Fig. 7 for valve pipe sizes and thread lengths. Fig. 7

also shows two effective methods of holding the valve and

pipe when attaching it. The valve will not function properly if

twisted or squeezed during installation.

Refer to installation information furnished with the linkage and

motor when installing these controls.

CHECKOUT

Before installing linkage (if used) and actuator, be sure that

valve stem operates freely. Impaired stem operation can

indicate that the body was twisted or the stem bent. Either of

these conditions can require valve replacement.

Check valve body and connections for leaks. After installing

linkage and actuator, check the operation according to

installation information provided with these controls. Operate

the system through one complete cycle to be sure the valve

controls properly.

Check the valve at regular intervals for leakage around

packing. The packing is spring-loaded and should seldom

require attention. If leakage is discovered and inspection shows

that the packing gland is tightened properly, repack the valve.

Fig. 7. Installing valves with threaded connections.

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