Honeywell SLATE User manual

SL AT E ™

Fuel Air Ratio Module

R8001C6001

INSTALLATION INSTRUCTIONS

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SLATE™FUEL AIR RATIO MODULE 3

R8001C6001

Application

SLATE™ brings conﬁgurable safety and programmable logic

together into one single platform. The platform can easily be

customized for almost any requirement or application–offering

virtually limitless development opportunities with far less

complexity.

The R8001C6001 Fuel Air Ratio module uses the latest

technology to control up to 4 SLATE actuators and/or 2 Variable

Frequency Drives. The Fuel Air Ratio Control module controls the

relationship between fuel, airﬂow and ﬂue gas recirculation on a

power burner.

Features

Within the SLATE system, the fuel air ratio module provides:

• Air-fuel ratio control for up to 4 actuators

• Drive 2 Variable Frequency Drives (VFDs)

• RS-485 Modbus communications to communicate to the

actuators and receive feedback

• SLATE actuator torque sizes:

– 50 in/lb (NEMA 1 and NEMA 4)

– 150 in/lb (NEMA 1 and NEMA 4)

– 300 in/lb (NEMA 4)

– 900 in/lb (NEMA 4)

• Up to 24 points

• Field conﬁgurable

• Automated actuator endpoint seeking process

• UL Recognized and NFPA acceptable

• Password protected

• Fault information

• Status of four actuator channels

• Unused VFD terminals (Analog Cells) available for general

purpose I/O conﬁguration

• Flue Gas Recirculation (FGR)

• Trim

• Dual Fuel

432-00006—03

Safety Features

• Class C operating software system

• Fail-safe feedback

• Curve veriﬁcation algorithms

• Password protected

• Built in self test

• No slope constraints that would limit the steepness of the

curve

• Component anti-swap protection

• Off curve checking algorithm

Speciﬁcations

Electrical Ratings

Voltage and Frequency: See Tables 1–5.

Environmental Ratings:

Ambient Temperature:

Operating: -20°F to +150°F (-29°C to +66°C).

Shipping: -40°F to +150°F (-40°C to +66°C).

Humidity: 95% continuous, noncondensing.

Vibration: 0.5G environment

Dimensions: See Fig. 1.

Weight: 13.6 oz (0.39 Kg)

Approvals

Underwriters Laboratories Inc. Listed, File: MP268

Factory Mutual

IRI Acceptable

Federal Communications Commission: Part 15, Class A

Must be mounted inside a grounded metal enclosure.

Mounting: DIN Rail (See Fig. 2)

Required Components

R8001A1001 SLATE Base Module

R8001S9001 Sub-Base Module

SLATE™FUEL AIR RATIO MODULE 5

R8001C6001

R8001B2001 SLATE Burner Control Module

Fig. 1.

M35382

4-19/32 (117)

7-3/32

(181)

2-11/16 (68)

Dimensions in in. (mm).

Principal Technical Features

The R8001C6001 fuel air ratio module monitors and controls the

air-fuel ratio for combustion applications.

632-00006—03

LED Array

There are three LEDs on the front of the Fuel Air Ratio module

that provide quick identiﬁcation of the system status and any

problems that might occur. The status is broadcast to other

modules on the platform bus in case they are affected by the

inoperable modules. See Table 1 for descriptions.

LED Color Description

Power No light System does not have power

Green System has power

CPU Red No valid conguration

Green Running

Fault Red Fault

No light No fault

Table 1. LED Descriptions.

LED Displays

The SLATE system modules have three-character LED displays

used for indicating the module number of the SLATE system.

They also have three-position LED colors to indicate terminal

states as shown in Table 2.

Color Description

Green Terminal is ON or is Normal

Red Fault

No light Terminal is OFF or Not in use

Table 2. Terminal LED Meanings.

SLATE™FUEL AIR RATIO MODULE 7

R8001C6001

Select and Reset Buttons

The SLATE system modules have Select and Reset buttons

located on the front of the module and beneath the segment

display. The Reset button is used to clear a lockout and reset the

module. The Select button is used to scroll through the segment

display information.

Installation

WARNING

Fire or Explosion Hazard

Can cause severe injury, death, or property damage.

Veriﬁcation of safety requirements must be performed

each time a control is installed on a burner to prevent

possible hazardous burner operation.

When Installing This Product

1. Read these instructions carefully. Failure to follow them could

damage the product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product

to make sure the product is suitable for your application.

3. After installation is complete, check out the product operation

as provided in these instructions.

4. The SLATE module must be mounted in an electrical

enclosure with adequate clearance for servicing, installation

and removal of modules.

832-00006—03

Wiring

WARNING

Electrical Shock Hazard.

Can cause severe injury, death or equipment damage.

1. Disconnect the power supply before beginning installation to

prevent electrical shock and equipment damage. More than

one power supply disconnect can be involved.

Fig. 2.

M35383

Installing the Fuel Air Ratio Module on the Sub-Base Module.

2. Wiring must comply with all applicable codes, ordinances and

regulations.

3. Wiring must comply with NEC Class 1 (Line Voltage) wiring.

SLATE™FUEL AIR RATIO MODULE 9

R8001C6001

IMPORTANT

1. This equipment generates, uses and can radiate radio

frequency energy and, if not installed and used in accordance

with these instructions, may cause interference for radio

communications. It has been tested and found to comply

with the limits of a Class A computing device of part 15

of FCC rules, which are designed to provide reasonable

protection against such interference when operated in a

commercial environment. Operation of this equipment in a

residential area may cause interference; in which case, the

user, at their own expense, may be required to take whatever

measures are required to correct this interference.

2. This digital apparatus does not exceed the Class A limits for

radio noise, set out in the Radio Interference Regulations of

the Canadian Department of Communications.

3. Cable shield must be terminated to ground at both ends. If

shielded cable is NOT used, use three-wire twisted cable.

WARNING

Fire or Explosion Hazard

Can cause severe injury, death, or property damage.

Disconnect the power supply from the main disconnect

before beginning installation to prevent electrical shock

and equipment damage. More than one disconnect can

be required.

10 32-00006—03

Fig. 3.

M35284

FUEL AIR MODULE

4 ACTUATORS

2 VFD (OR LOW V

INPUT/OUTPUT)

VFD1

UNIVERSAL

LOW VOLTAGE

CELL

VFD2

UNIVERSAL

LOW VOLTAGE

CELL

RS-485

ACTUATOR 1

ACTUATOR 2

ACTUATOR 3

ACTUATOR 4

RS-485

Wiring diagram for Fuel Air Ratio Module.

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