Haier HSU-09HEA03 User manual

No.0010518767

Installation Manual of Room Air Conditioner

Read this manual before installation

1.Driver

2.Hacksaw

3.Hole core drill

4.Spanner(17,19 and 26mm)

5.Torque wrench(17mm,22mm,26mm)

6.Pipe cutter

7.Flaring tool

8.Knife

9.Nipper 12.Reamer

10.Gas leakage detector or

soap-and-water solution

11.Measuring tape

Explain sufficiently the operating means to the user

according to this manual.

Optional parts for piping

Mark Parts name

Non-adhesive tape

Adhesive tape

Saddle(L.S) with screws

Connecting electric cable

for indoor and outdoor

Drain hose

Heating insulating material

Piping hole cover

Arrangement of piping directions

Rear left

Rear

right

Left

Below

Right

The marks from to in the figure are the parts numbers.

The distance between the indoor unit and the floor should be

more than 2m.

No. Accessory parts

Remote controller

R-03 dry battery

Mounting plate

Drain hose

Steel nail, cement

Screw Plastic cap

Cover

Cushion

Number

articles

Accessory parts

4X50

4X25

Pipe supporting plate

Connecting cable

Note:Cooling only units don't have Drain-elbow

Drawing for the installation of indoor and outdoor units

Necessary Tools for Installation

Attention must be paid to

the rising up of drain hose

Fixing of outdoor unit

Indoor Unit Selection of Installation Place

Power Source

Selection of pipe

Outdoor Unit

Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.

When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails

or wires in consideration of earthquake and strong wind.

If vibration may affect the house, fix the unit by attaching a vibration-proof mat.

Place, robust not causing vibration, where the body can be supported

sufficiently.

Place, not affected by heat or steam generated in the vicinity, where

inlet and outlet of the unit are not disturbed.

Place, possible to drain easily, where piping can be connected with the

outdoor unit.

Place, where cold air can be spread in a room entirely.

Place, nearby a power receptacle, with enough space around. (Refer

to drawings).

Place where the distance of more than lm from televisions, radios,

wireless apparatuses and fluorescent lamps can be left.

In the case of fixing the remote controller on a wall, place where the

indoor unit can receive signals when the fluorescent lamps in the room

are lightened.

Place, which is less affected by rain or direct sunlight and is

sufficiently ventilated.

Place, possible to bear the unit, where vibration and noise are

not increased.

Place, where discharged wind and noise do not cause a

nuisance to the neighbors.

Place, where a distance marked is available as illustrated

in the above figure.

Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.

Install an exclusive branch circuit of the power.

A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.

To this unit, both liquid and gas pipes shall be insulated

as they become Iow temperature in operation.

Use optional parts for piping set or pipes covered with

equivalent insulation material.

Liquid pipe ( )

For 108

6.35mm(1/4")

Gas pipe ( ) 9.52mm(3/8")

For 138

6.35mm(1/4")

12.7mm(1/2")

HSU-138HEA03

Floor fixing dimensions

of the outdoor unit

(Unit:mm)

137.5

500

137.5

652

HSU-108HEA03

HSU-138HEA03-M

HSU-108HEA03-M

HSU-138HEA03-S

HSU-108HEA03-S

Indoor unit

1.Fitting of the Mounting Plate and Positioning of the wall Hole

2.Making a Hole on the Wall and Fitting the Piping Hole Cover

When the mounting plate is first fixed

When the mounting plate is fixed side bar and lintel

1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be

fixed against the wall, then temporarily fasten the plate with one steel nail.

2. Make sure once more the proper level of the plate, by hanging a thread with a weight from

the central top of the plate, then fasten securely the plate with the attachment steel nail.

3. Find the wall hole location A using a measuring tape

Refer to the previous article, " When the mounting plate is first fixed ", for the

position of wall hole.

Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten

the plate to the fixed mounting bar.

Make a hole of 60 mm in diameter,

slightly descending to outside the wall.

Install piping hole cover and seal it

off with putty after installation

(Section of wall hole) Piping hole pipe

Outdoor side

Thickness

of wall

Indoor side

Wall hole

60mm

3.Installation of the Indoor Unit

Drawing of pipe

[ Rear piping ]

Draw pipes and the drain hose, then fasten them with the adhesive tape

[ Left Left-rear piping ]

In case of left side piping, cut away, with a nipper, the lid for left piping.

In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear

piping which is marked on heat insulation materials.

Indoor unit

A=145mm

B= 60mm

30mm

Indoor unit

Fixing the indoor unit body

[Other direction piping]

Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.

Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according

to the position of wall hole. When bending, be careful not to crash pipes.

Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation

of connecting part specially.

Hang surely the unit body onto the upper notches of the

mounting plate. Move the body from side to side to verify

its secure fixing.

In order to fix the body onto the mounting plate,hold up

the body aslant from the underside and then put it down

perpendicularly.

1. Insert the drain hose into the dent of heat insulation materials of indoor unit.

2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then

connect them.

3. Coat the flaring seal face with refrigerant oil and connect pipes.

Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape

Heat insulation

material

Drain hose

Piping

Indoor/outdoor

electric cable

Lid for right piping

Lid for under piping

Lid for left piping

Fix with adhesive tape

mounting plate

Unloading of indoor unit body

When you unload the indoor unit,please use your hand to arise

the body to leave agraffe,then lift the bottom of the body outward

slightly and lift the unit aslant until it leaves the mounting plate.

agraffe

mounting plate

Indoor unit

1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar

qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).

When connecting the cable before installing the indoor unit

Insert the cable from the back side of the unit, then pull it out on the front side.

Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.

Pull the cable slightly to make sure the cables have been properly inserted and tightened.

After the cable connection, never fail to fasten the connected cable with the wiring cover.

Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring

is not correct, proper operation can not be carried out and will cause defect.

Connecting the indoor/outdoor Electric Cable

Removing the wiring cover

Remove terminal cover at right bottom corner of indoor unit, then

take off wiring cover by removing its screws.

When connecting the cable after installing the indoor unit

1. Insert from outside the room cable into left side of the wall hole, in which

the pipe has already existed.

2. Pull out the cable on the front side, and connect the cable making a loop.

2. If the fuse of indoor unit on PC board is broken,please change it with the type of T. 3.15A/250V.

3. The wiring method should be in line with the local wiring standard.

4. After installation, the power plug should be easily reached.

5. A breaker should be incorporated into fixed wiring. The breaker should be all-pole switch and the

distance between its two contacts should be not less than 3mm.

connecting wiring: Power cable:

-mod 108-138:

3G1.0mm

Indoor unit Outdoor unit

1(N) 2(L) 3(C)

3(C)2(L)1(N)

-mod 108-138:

3G1.5mm +1X0.75mm

If the fuse of outdoor unit on PC board is broken, please change it with the type of T. 25A/250V.

HSU-138HEA03

HSU-108HEA03

HSU-138HEA03-M

HSU-108HEA03-M

HSU-138HEA03-S

HSU-108HEA03-S

Outdoor unit

1.Installation of Outdoor Unit

3.Connection

2.Connection of pipes

Install according to

To bend a pipe, give the roundness as large as possible not to crush the pipe

Connecting the pipe of gas side first makes working easier.

The max vertical distance between the indoor unit and the outdoor unit is 5 m.

Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into

terminal block, then tighten the screws.

If wiring is not correct, proper operation can not be carried out and controller may be damaged.

Drawing for the installation of indoor and outdoor units

Insert the cable according to terminal number in the same manner as the indoor unit.

Fix the cable with a clamp.

Half union Flare nut

Spanner Torque wrench

Outdoor unit

Forced fastening without careful centering

may damage the threads and cause a

leakage of gas.

Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.

Pipe Diameter ( )

Liquid side 6.35mm(1/4")

Gas side 9.52mm(3/8")

Fastening torque

18N.m

42N.m

Gas side 12.7mm(1/2") 50N.m

Liquid side 9.52mm(3/8") 40N.m

Outdoor unit

5.Purging Method:

Push the air out of the indoor unit

and piping as followes:

(1) Remove the valve cap on 2-way

valve in outdoor unit.

(2) Loosen by 1/2 turn the flare nut of

gas pipe, which is conneted to

3-way valve.

(3) Loosen 2-way valve by 90ousing

hexagon wrench, and after approx.

10 sec tighten it up. Gas comes out

through flare nut on wide pipe. If no

gas is discharged, tighten flare nut

with specified torque.

(4) Open 2-way and 3-way valves

using specified torque.

(5) Tighten the caps on the valves

with specified torque.

Valve rod

Valve cap

7-9

20-25

Tighten torque N.m

When connecting pipe exceeds 5 meters, 20g refrigerant shall be added per exceeding meter.

Charge according to the following list.

Piping length

Additional amount

5m 7m

No need 40g

10m

100g

for 108 138

3-way valve

2-way valve

6.35mm(1/4") 9.52mm(3/8")

6.35mm(1/4") 12.7mm(1/2")

Note: When extending piping, air inside piping shall be removed by using external refrigerant gas,

charge according to the following list.

Brand new outdoor unit is charged 50g more refrigerant than regulated weight. Only for

first installation, this extra 50g can be used to purge airin pipes.

During this procedure, 50g refrigerant will be discharged in piping.(This must be

strictly controlled within 90oand 10 sec.)

Max. Length: A=7m

Max.Elevation:

B= 5m

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Oil trap

CAUTION

In case more than 5 metres，oil trap

should be installed every 5~7m.

HSU-138HEA03

HSU-108HEA03

HSU-138HEA03-M

HSU-108HEA03-M

HSU-138HEA03-S

HSU-108HEA03-S

It becomes high midway. The end is immersed

in water.

It waves. The gap with the ground

is too small

Less than 5cm

There is the bad smell

from a ditch

1.Power Source Installation

2.Cutting and Flaring Work of Piping

3.On Drainage

Check for Installation and Test Run

Check Items for Test Run

The power source must be exclusively used for air conditioner. (Over I0A)

In the case of installing an air conditioner in a moist place, please install an

earth leakage breaker.

For installation in other places, use a circuit breaker as far as possible.

Pipe cutting is carried out with a pipe cutter and burs must be removed.

After inserting the flare nut, flaring work is carried out.

Please install the drain hose so as to be downward slope without fail.

Please don't do the drainage as shown below.

Please pour water in the drain pan of the indoor unit, and confirm that drainage is

carried out surely to outdoor.

In case that the attached drain hose is in a room, please apply heat insulation

to it without fail.

Please kindly explain to our customers how to operate through the instruction manual.

Gas leak from pipe connecting?

Heat insulation of pipe connecting?

Are the connecting wirings of

indoor and outdoor firmly inserted

to the terminal block?

Is the connecting wiring of indoor

and outdoor firmly fixed?

Is drainage securely carried out?

Is the earth line securely

connected?

Is the indoor unit securely fixed?

Is power source voltage abided

by the code?

Is there any noise?

Put check mark in boxes

Is the lamp normally lighting?

Are cooling and heating (when

in heat pump) performed normally?

Is the operation of room temperature

regulator normal?

Correct Incorrect

Lean Damage of flare Crack Partial Too outside

Flare tooling die

Liquid side

Pipe diameter( ) Size A(mm)

6.35mm(1/4")

9.52mm(3/8")

0.8~1.5

1.0~1.8

Gas side

Gas side 12.7mm(1/2") 1.2~2.0

Liquid side 9.52mm(3/8") 1.0~1.8

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