GE Appliances Zoneline 2800 Operating instructions

www.GEAppfiances.com

Safety Instructions ........... 9

Operating Instructions

Air Direction ................ 4

Auxilia, T Controls .......... 5-9

Controls .................... 3

To Remoxe the Room Cabinet . .4

Vent Control ................ 4

Care and Cleaning

Air Fihers .................. 11

Base Pan .................. 10

Outdoor Coils .............. ] 0

Room Cabinet and Case ...... 10

Vent Filmr . ................ 10

Installation Instructions

Electrical Supply ......... 14-1 7

Installing the Zoneline .... 18, 19

Optional Drain Kit .......... 20

Preparation ................ 19

Replacing an Exisung Unit? . . .13

Troubleshooting Tips .... 21,22

Normal Operating Sounds .... 23

Consumer Support

Consumer Support . . .Back Cover

Product Registration ...... 25, 26

_'arranty .................. 27

Write the model and serial

numbers here:

Model #

Serial #

Find these numbex_ on a label

behind the room cabinet on the

base pan.

Heat/Cool Model 2800

Heat Pump Model 3800

Conditionneur d'air

Zoneline ®

La section frangaise commence a la page 29

Acondicionador

de aire

Zoneline ®

La seccion en espa#ol empieza en la pagina 57

TINSEA381JBflZ 494484-1 05-04Jfl

IMPORTANTSAFETYINFORMATION.

READALLINSTRUCTIONSBEFOREUSING.

WARNING!

Foryour safe_ the information in this manual must be followed to minimize the risk of fire or

explosion, electric shock, or to prevent property damage, personal injury, or loss of life.

SAFETYPRECAUTIONS

This Zoneline must be properly

installed in accordance with the

Installation Instructions before it is

used. See the Installation Instructions

in the back of this manual.

Replacing an existing unit?

For details, see the Installation

Instructions in this manual.

•Immediately repair or replace all

electric service cords that have become

flaved or otherwise damaged.

•Unplug or disconnect the Zoneline at

the fllse box or circuit breaker before

making any repairs.

NOTE;¼:e strongly recommend that any

servicing be performed by a qualified

individual.

READANDFOLLOWTHISSAFETYINFORMATIONCAREFULLY.

SAVETHESEINSTRUCTIONS

Aboutthe controlsonyourZoneline. CEA..lia.cescom

TEMPCONTROL

0MODECONTROL

Co trols

TempControl

The temp control is used to maintain the

I'00111 tell/pei'att/i'e. The COlll[)i'essoi" will

c_cle on and off to kee I) the room at the

same comtort level. _,_]_en w)u tm'n the

knob to COOLER(blue), the indoor air

will become cooler. Tm'n the knob to

WARMER (red) and the indoor air will

becollle wa illlei i

3800Series only

_,_]_en the outdoor temperatm'e is lower

than 20°E heat is provided b)' the electric

heater in the air conditioner instead of bv

the heat I)ump.

Mode Control

HIGH COOLand LOW COOLpr_Mde cooling

with different tim speeds.

HIGHHEATand tOW HEATprovide heating

with different tim speeds.

LOWFAN or HIGH FANprovides air

circulation and filtering without cooling

or heating.

NOTE:If youmovethe switch from a cool orheat

setting to STOPorto a fan setting, the unit hasan

automatic3-minute delaybeforeallowing the

compressortorestart in thecool or heatmode.

About YourHeat Pump (3800 Series only)

Heat pmnps can save money by removing heat

fl'om the outside air----even when the outside

temperature is below freezing--and releasing

that heat indom_.

To get the best pet_kmnance flxm_ ):ore" heat

l)ump, don't change the room them_ostat ve_y

otten. Raising the heat setting 2-3 degrees will

cause the Zoneline to use its electric heating

elements in order to reach the new temperatm'e

setting quickly.

There is a three mimlte minimum compressor

run time at any setting to prevent shin* cycling.

The indoor tim motor starts befl)re the

COllll)I'essoI" and stops aJ[teI" the coI/ll)I'essoI"

cycles off.

The electric heating elements use much

more electricit_ than heat pmnps and cost

II/OI'e to ol)erate.

OtherfeaturesofyourZoneline.

Ventilation Control

The xentilation control lexer is located at the

upper lett side of the Zoneline unit, behind

the room cabinet.

_4q_en set at the closed position, onE' the air

inside the room is circulated and filtered.

X_]_en set at the open position, some outdoor

air will be drawn into the room. This will

reduce the heating or cooling efficiency.

Energy Tip:Kee I) the vent control at the closed

position. The room air will be filtered and

circulated.

NOTE:Twoshippingscrewsmustberemovedfromthe

ventdoorbeforeuse.Seethe/nstal/aflonInstructions

in thebackofthismanual

Open

position

Vent

control Closed

(shownin position

middle

position)

ToRemovethe RoomCabinet

Additional controls are located 1)ehind the

I'OOIll cabinet.

To remove:Pull out at the bottom to release it

fl'om the tabs (l). Then lift up (2).

To replace: Place the tabs oxer the top rail ( l ).

Push imvard at the bottom tmtil it snaps into

place (2).

Air Direction

To a(!just the air direction, remove the room

cabinet. Remove the 7 louver screws that hold

the louver insert in place. Flip the louver insert

180°, replace the screws and the room cabinet.

Louverscrews

Removethe room cabinet and flip the louver

insert to change the air direction,

Louverscrews

Auxiliary ControlsonyourZoneline. _.CEApp,ia.ces.com

Auxiliary Controls--Dip Switches

Tile au_liary dip switch controls are located

behind tile ro()m cabinet, through an opening

in tile control panel.

Remove tile room cabinet. See tile ToRemovethe

RoomCabinetsection.

Tile ti_ctoxT settings will be in tile DOWNposition.

Tile owner is responsible lot checking switches

and ensuring they are in the desired position.

DipSwitches

AccessCover

ALLFR(All Electric Heat)--

(3800Series modelsonly)

C: FANCN(Cooling-Smart Fan)

H: FANCY(Heating-Smart Fan)

CLASS2 (RemoteThermostat)

LOADSHEDDING(CDC)

FREEZSen (FreezeSentinel)

CONSTFAN(Constant ON Fan)

OCCUPIED(OccupancySensor)

oo, I

TL1(H)(Temp.Limit 1-Heat)

TL2(H)(Temp.Limit 2-Heat)

TL3(H)(Temp.Limit 3-Heat)

TL1CO)(Temp.Limit 1-Cool)

TL2(C)(Temp.Limit 2-Cool)

TL3(C)(Temp.Limit 3-Cool)

All ElectricHeat

This electric heat option flmcfions only on tile

3800 Series models. X_]/en this switch is enabled

(UP), heat pump operation is locked out, causing

tile unit to provide only electric resistance heat. oo%,l,mmm mmmml[mmmmmmmmloo%,

L ALLI R (All Electric Heat)

Cooling--Smart Fan

_l/en this switch is enabled (UP), it allows tile

indoor lira to cycle on/off with tile compress(m

\,_l/en this switch is disabled (DOWN),it allows

tile indoor tilll to I'un contintlOtlS1V,

°a_°lB,_BSBSB8BBBB88B8°°%°

L C: FAN CN (Cooling-Smart Fan)

Heating--Smart Fan

\,_l/en this switch is enabled (UP), it allows tile

indoor tim to run confinuousl}: When this

switch is disabled (DOWN),it all(m:s tile indoor

Jim to cycle on/off with tile heat pump or

heater opei'ation.

°_°BB_BBBBB BBBBBBBB 0a_,

t.._ H'. FANCY(Heating-Smart Fan)

Auxiliary controlsonyourZoneline.

Remote Thermostat--Class 2

_4q_en this switch is enabled (UP}, it allows the

unit to operate with a Class 2 Remote Control

_'all Them_ostat. The unit controls are disabled. °°°_"m_]_]_B_] B_]m_]m_B_]0o%°

CLASS2 (Remote Thermostat)

LoadShedding(CentralDesk Control)

This feature is active only it the refit is in

CDC mode. When this switch is enabled (UP),

the indoor tim can be turned ON or OFF with

the refit controls. oo%.mmmm?_B_mammm_B_°0%.

L._ LOADSHEDDING(CDC)

FreezeSentinel

_41_en this switch is enabled (UP), it turns OFF

the fl'eeze sentinel protection ieature. _]th the

switch disabled (DOWN),the fl'eeze sentinel is

acti\_ted, which automatically provides heat

without user inte_i_ce. This helps to prevent

plumbing damage by turning the heater and

indoor tim ON at 41°F and OFF at 46°E

°_:'[B8888_B8[BSB888B8°_:"

L FREEZESen (FreezeSentinel)

Constant ON Fan

_q_en this switch is enabled (UP), it allows the

indoor tim to mn continuously, at high speed,

exen if the refit is in the STOP position. oo%,BSB888_8 B88888198oo_:_

L CONST FAN(Constant

ONFan)

OccupancySensor

_,_l_en this switch is enabled (UP), it allows the

refit to utilize an infl'ared motion sensor and

a door switch tot occupancy detection. This

teatm'e allo_vs an energy management system

to be installed and operated in coqjunction

with the tmit.

ou_NBmBmm_Bemm_Ba oo_:N

L OCCUPIED

(Occupancy Sensor)

www.GEAppliances.com

TemperatureLimiting

Teml)eratm'e linfiting can reduce energy' costs

by limiting the lowest temperature that can be

set fin" cooling and the highest teml)erature that

can be set fin" heating. Temperature limiting is

controlled by the second six au_liarv switches.

BBBBBBBB jB BBBBB0a °

TL1(C)(Temp.Limit1 Cool)

TL2(C)(Temp.Limit2 Cool)

TL3(C)(Temp.Limit3 Cool)

The fit_t three switches are used to select the

cooling limits, and the remaining three switches

are used to control the heating limits. This

teature is not a\_filable with the Remote

Them_ostat--Class 2.

° ]BBBBBBBBBBBBBBBB]

TO (H)ITemp.LimitI Heat)

TL2(H)(Temp.Limit2 Heat)

TL3(H)(Temp.Limit3 Heat)

Temperature limiting during COOLmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 1,2,3 60° 85°

1 2,3 64° 85°

1,2 3 66° 85°

2 1,3 68° 85°

2,3 1 70° 85°

1,2,3 NONE 72° 85°

1,3 2 74° 85°

3 1,2 76° 85°

Temperature limiting during HEATmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 4, 5,6 60° 85°

4 5,6 60° 80°

4,5 6 60° 78°

5 4,6 60° 76°

5,6 4 60° 74°

4,5,6 NONE 60° 72°

4,6 5 60° 70°

6 4,5 60° 65°

Heat Sentinel

X,_l_en this switch is enabled (UP), it turns ON

the heat sentinel protect.ion ligature. With the

switch disabled (DOWN),the heat sentinel is

de-activated. This teatm'e automatically provides

cooling without user interlace. This helps to

prevent an excessively hot room by turning the

air conditioner ON at 85°F and OFF at 80°E

oo%,lmmmmm mmIlmmamammmloo ,

HeatSentinelJ

Heat Boost (AZ3800only)

_A]_en this switch is enabled (UP)and outdoor

teml)eratures are between 20°F and 46°E heat

I)ump only operation is locked out. This setting is

used to provide SUl)l)lementm T heat to the heat

I)ump operation in conditions where the heat

pump only operation is not sufficient to maintain

a consistent, comtbrtable room temperature.

NOTE."Thisisan auxilbry switch for AZ2800modelsand

must remab b the (DOWN) position.

lmmmmmmBm,I

BOOST(HeatBoostOperation)J

Auxiliary controlsonyourZoneline.

Auxiliary Controls--Terminal Connections

Tile auMlia_ controls are located behind tile

rooiil cabinet beneath tile access coxei;

F_ Remoxe tile room cabinet. See tile

ToRemovethe RoomCabinetsection.

_ Rei/loxe tile S(TeW tl'OIll tile }l('('ess ('o_ei;

_]To make wiring c(mnecfions, inse_t tile wires

into tile bottom of tile tem_inals and tighten

screws sectlrelx,

[_Mter all desired connections have been

Ill_lde, replace tile access coxer }lIl(l rooi/l

cabinet.

The owner is responsible fi)r making all

c(mnections and setting tile appropriate

dip switches.

ACAUTION:

Improper winng may damage tile Zoneline

electronics. No common busing is pem/itted.

Damage or erratic operation may restflt.

A separate wire pair must be run fl'om each

separate controlling switch to each individual

Zoneline.

es Io_ I_ _1 _ I

Door Sensor

External Fan

Central Desk Control

LCommon- Ground

-- White - Heater

Yellow - Compressor

Black - Solenoid

Green - High Speed Fan

Green - Low Speed Fan

Red - 24 V AConly

Motion Sensor(Obtainedlocally)

_4q/en (om_ecte(l, tile wall mounted motion

sensor will detect motion in tile room and I®l®l®l®l®l®l®l®l®l®l®l®l®l®l®l

automatically set back tile room temperattH'e. e_ Io_ I_ _1 _ I= _ _ ° '- _ °

Tile door and modon sensors "work together _ g

to atltonlati('allx set back tile rOOlll tenlperattlre. F I

The appropriate dip switch m list be enabled. "_ Motion Sensor

www.GEAppliances.com

Door Sensor (Obtained locally)

_]/en connected, tile door sensor will detect

when tile door in tile i'OOill w;is opened or

closed. This teature nmst be used in coqiunction

with tile motion sensor:

Tile door and i/lotion sensoi3 work together

to automaticall_ set back tile room temperature.

%_ le_ I_ _1 oo i= _ _ _ _ o

L_ DoorSensor

External Fan(Obtainedlocally)

_]/en (onnected, an auxiliary or external tim

can be controlled with tile indoor tim motor

on the Zoneline. Com_ections provide 24 V AC

to energize a remote relay, turning on tile

external tim.

e-, le,=; I_ _1 _ I = _ _ = "- _ °

o g I__1

]_ ExternalFan

Central Desk Control

X_l/en connected, tile trait can be turned ON

or OFF with a switch located at tile Central

Control Panel. A separate wire pair nlust be

rtm fl'om each separate controlling switch to

each individual Zoneline.

% leo,_ I_ _1 o_ I = _ _, = " _ °

g g [__J

[Central DeskControl

Remote Thermostat

X_q/en connected, tile refit _fill be controlled

bv a i'elllote thermostat.

NOT£'The number 4 dip switch must be in tile

enabled (UP)position to activate tile remote

themlostat, (See the installation instructions

supplied with tile remote themlostat).

IMPORTANT:

Tile Zoneline them/ostat connections

provide 24 V AC only.

If using a digital/electronic wall themlostat,

you must set it to tile 24 V AC setting.

See tile Installation Instructions for tile

wall them/ostat.

• N leo la _1 g I a _ _=

Red-24VAConly

Green- LowSpeedFan --

Green- HighSpeedFan--

Clack-Solenoid

Yellow- Compressor

White - Heater

Common-Ground

ACAUTION:

Damage to a wall themlostat or m tile

Zoneline electronics can result fl'om improper

com_ecfions. Special care nlust be used in

com_ecting the wires. No line voltage

connections should be made to anv circuit.

Isolate all wires in building ti'om line voltage.

Careand cleaning.

Room Cabinet and Case

Turn tile Zoneline off and disconnect tile

power supply:

To clean, use water and a mild detergent.

Do not use bleach or abrasives. Some commercial

cleane_ may damage tile plastic parts.

OutdoorCoils

Tile coils on tile outdoor side of tile Zoneline

should be checked regularly: If tile)' are clogged

with dirt or soot, they may be protessionally

steam cleaned, a service a\_filable through your

GE se_Mce outlet. You will need to remove the

unit to inspect the coils because the dirt

buildup occm_ on tile inside.

Coils

Grille

Cleat?the outside coils regularly.

Base Pan

In some instnllations, dirt or other debris may be

blown into tile unit fl'oln tile outside and settle ill

tile base pan (tile bottom of tile trait).

In some areas ot tile United Stntes, a "gelqike" or

"slime-like" substnnce may be seen in tile base pan.

Check it periodically and clean, if necessmT:

Ventilation Filter

If the vent door is open, dean the vent filter twice a year

or as requirec_

Turn the Zone/ibe off before cleaning.

To remove the vent filter:

• Remove tile room cabinet. See tile ToRemove

the Room Cabinet section.

• ReIllove tile tOtlI" s(i'ews se('tli'ing tile Ilnit

flanges to the case.

• Slide tile trait from tile wall case.

• Grasp tile vent filter tnb and pull tile filter out

by sliding it to the right.

Toclean the ventfilter:

• Rim water through tile filter fl'om tile

back side.

• Dry thoroughly betore replacing.

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