Focal Point BLENHEIM STYLE Guide

INSTALLATION AND USER

INSTRUCTIONS

All instructions must be handed to user for safekeeping

Revision C - 10/08

Country(s) of destination - GB/IE

MULTIFLUE GAS FIRE

RANGE

BLENHEIM STYLE

ELEGANCE

LULWORTH

Focal Point Fires plc, Christchurch, Dorset BH23 2BT

Tel: 01202 499330 Fax: 01202 499326

www.focalpointfires.co.uk

e-mail: [email protected]

INSTALLATION INSTRUCTIONS

Preliminary Notes Before Installation

This appliance is an Inset Live Fuel Effect appliance that provides radiant warmth utilising the

latest type burner technology.

The fire is designed to fit various types of fireplaces and natural draught flues as listed in the

Installation Requirements.

The appliance must be installed by a competent person in accordance with Gas Safety

(Installation and Use) Regulations 1998. It is strongly recommended that a CORGI registered

engineer be used for this purpose.

Read all these instructions before commencing installation.

This appliance must be installed in accordance with the rules in force and only used in a suf-

ficiently ventilated space.

The appliance is designed for installation on to a non-combustible hearth of at least 300mm

depth.

This appliance is factory set for operation on the gas type, and at the pressure stated on the

appliance data plate.

Blenheim Style Elegance Lulworth

Please note : Except where otherwise stated, all rights, including copyright in the text, images and layout of this booklet is

owned by Focal Point Fires plc. You are not permitted to copy or adapt any of the content without the prior written permis-

sion of Focal Point Fires plc.

IMPORTANT NOTES

This fire is an Inset Live Fuel Effect Gas Fire providing radiant warmth. It is designed to operate on Natural Gas

only.

It is the LAW that all gas appliances and fittings are installed by a competent person (such as a CORGI registered

fitter) and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British

Standards for Installation, Codes of Practice and in accordance with the Manufacturers’ Instructions. The

installation shall also be carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland)

(Consolidation) Regulations issued by the Scottish Development Department.

BS 5871 part 2

BS 5440 part 1

BS 1251

BS 6891

BS 6461 part 1

Failure to comply with these regulations could lead to prosecution and deem the warranty

invalid.

This appliance must be installed in accordance with the rules in force and used only in a

sufficiently ventilated space.

Consult all instructions before installation and use of this appliance.

This appliance is free from any asbestos material. Refractories and coal bed are constructed

from ceramic fibre.

Section

1.0

2.0

3.0

4.0

4.1

5.0

6.0

7.0

7.1

8.0

8.1

8.2

8.3

Contents

Important Notes

Appliance Data

Installation Requirements

Site Requirements

Debris Collection Space

Ventilation

Pre Fabricated Flue Boxes

Unpacking the Appliance

Component Checklist

Installation of Appliance

Preparing the Appliance

Preparing the Opening

Gas Supply Routing

Page No.

Section

8.4

8.5

9.0

9.1

10.0

11.0

11.1

11.2

12.0

12.1

13.0

14.0

15.0

16.0

Contents

Cable Fixing

Fitting the Burner Tray

Fuel Bed Layout (coal versions)

Fuel Bed Layout (pebble versions)

Fitting the Fireframe

Testing and Commissioning

Operating the Appliance

Spark Failure

Setting Pressure

Spillage Monitoring System

Testing for Spillage

Briefing the Customer

Servicing

Troubleshooting Guide

Page No.

Note - For Republic of Ireland, reference

should be made to the relevant standards

governing installation, particularly in regard

to flue sizing and ventilation. See IS813,

ICP3, IS327 and any other rules in force.

1.0

INSTALLATION REQUIREMENTS

This appliance MUST NOT be installed into a room containing a bath or shower, or where steam may be

present. The fire has been designed to fit into a builders’ opening or fireplace conforming to BS 1251 (and

meeting certain dimensional requirements), or a suitable flue box complying with the constructional

requirements of BS 715. The flue box must be installed onto a suitable non-combustible insulating surface at least

12mm thick, covering the entire base area of the box.

The flue must have an effective height of at least three metres, as measured from the hearth to the top of the flue.

Any flue damper plates or restrictors should be removed and no other restriction fitted to the flue. Where removal

is not practical, the restriction must be fixed in the fully open position.

A natural draught flue system is required, and if previously used for solid fuel or oil burning, the flue and chimney

must be swept prior to appliance installation. Pre-cast flues must be checked for mortar fangs and correct

installation of joints, flue sections in loft space and terminals. The flue must be checked before installation by

using a smoke pellet or similar to ensure proper draw and that leakage is not evident at any joints. Repair and

re-test as necessary before the appliance is installed.

The flue must be connected to only one fireplace, and the flue must not vent more than one appliance (i.e. not

shared with a gas back boiler). There must be no opening in the flue apart from the one that the appliance is

installed into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as

regulations allow.

This appliance has been tested for use in a pre-cast block flue complying with BS 1289. In accordance with BS

EN 1858, pre-cast flues built with directly plastered faces (front or rear) are not correctly installed as to ensure

proper operation with

any

type of gas fire. In some instances of this flue construction, temperature cracking of

the surface plaster may occur through no fault of the appliance. An air gap or some form of insulation material

should be installed to prevent normal flue temperatures from damaging wall surfaces.

This appliance is suitable for use with a “lightweight” surround and back panel of 150OC minimum rating.

APPLIANCE DATA

Gas Group G20 Natural Gas CAT I2H

Inlet Pressure (+/- 2.0mbar) 20 mbar

Max Energy Input (gross) 6.2kW

Min Energy Input (gross) 3.5kW

Pilot Energy Input (gross) 166W

High Setting Pressure (+/- 1.5mbar) 17.5mbar

Low Setting Pressure (+/- 0.75mbar) 6.0mbar

Main Injector Burner Stereo size 77/size 78

Gas Control Valve Dungs BM733/NGC6802D

Oxypilot OP 9090

Gas Inlet Connection 8mm compression

Ignition Piezo spark

Spark Gap 3.5 to 4.5mm

Weight 20KG

Please see Data Badge affixed to appliance for current data.

This appliance is for use only with the gas type, and at the pressure stated on the appliance

Data Badge, and is for decorative purposes.

2.0

3.0

SITE REQUIREMENTS

The fireplace opening should be inspected and repairs made where necessary. Any chair brick or fireback may be left in situ, providing that

the dimensional requirements for debris collection space and spigot clearances are met. See diagram below..

The opening

WIDTH

and

HEIGHT

dimensions should be between 350mm and 450mm wide, and 540mm to 575mm high. For flues used

with solid fuel, minimum

WIDTH

is 380mm.

Opening

DEPTH

should be 128mm or greater for a clay/cement lined or pre-cast flue which is new, unused or previously only used with a

gas fire.

DEPTH

should be 168mm or greater for a flue which has previously been used for a solid fuel or oil burning appliance. Opening

DEPTHS

include any plaster or infill panels which form part of the installation.

This appliance requires a natural draught flue system which may be one of the following;

225mm x 225mm (9in x 9in) brick or stone.

125mm (5in) minimum diameter lined brick or stone.

125mm (5in) minimum diameter twin wall flue conforming to BS 715.

Pre-cast block flue complying with BS 1289 or BS EN 1858.

Any existing under grate draught device must be sealed off. The opening wall must be non-combustible.

The appliance requires a hearth with non-combustible surface of at least 12mm thick. The top surface must be at least 50mm above the sur-

rounding floor level, or be surrounded by a raised edge or fender 50mm high.

To enable the products of combustion to be cleared properly up the flue, the outlet at the back of the appliance must have a 50mm mini-

mum clearance between it and the back wall of the opening or any other obstruction. The area immediately above the outlet must form a

smooth path into the flue.

Any type of fire surround used with this appliance must be adequately sealed to the wall and floor.

A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given below.

A non-combustible shelf may be fitted to within 10mm of the top edge of the fireframe. Combustible materials, such as wood, may be fitted

to within 100mm (4in) of either side of the fireplace opening, providing the forward projection does not exceed 100mm (4in).

Any combustible side walls must be at least 500mm to the side of the radiant heat source.

As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and embossed paper) positioned

too close to the appliance may discolour or scorch.

A. Opening height: 540mm min/575 mm

max.

B. Opening width: 350mm min/450mm

max.

C. Mounting depth: 108mm

D. Hearth must extend minimum of

150mm either side of the opening.

E. Hearth must extend minimum of 300mm

in front of the fuelbed.

F. Non-combustible hearth must be a mini-

mum of 50mm in height, or be surrounded

by 50mm high fender.

G. 470mm: This area must be flat and verti-

cal to allow good frame sealing.

H. 585mm: This area must be flat and verti-

cal to allow good frame sealing.

X. See section 4.1.

4.0

Maximum depth of shelf Minimum distance from inside edge of

fire frame to underside of shelf

100mm (4in) 203mm (8in)

150mm (6in) 305mm (12in)

203mm (8in) 356mm (14in)

DEBRIS COLLECTION SPACE

The mounting depth of this appliance is 108mm.

In accordance with BS 5871 part 2, minimum debris collection volumes are required behind the installed appliance. These are shown in the

table below and as dimension X on the fireplace diagram shown previously.

CLAY/CEMENT LINES OR BLOCK FLUE WHICH IS NEW, UNUSED, OR PREVIOUSLY ONLY USED WITH A GAS FIRE.

X Dimension = 20mm

UNLINED FLUE OR CHIMNEY WHICH HAS BEEN PREVIOUSLY USED FOR A SOLID FUEL OR OIL BURNING APPLIANCE

X Dimension = 60mm

VENTILATION

No purpose provided ventilation is normally required for this appliance

. The requirements of other appliances operating in the same room or

space must be taken into consideration when assessing ventilation.

If spillage is detected when commissioning the appliance, then amongst other problems there may be insufficient natural ventilation for cor-

rect operation of the flue. If the appliance does not spill with the windows open, but spillage is detected with the windows closed, this demon-

strates a lack of natural ventilation. If spillage is still detected with the windows open, the flue is at fault. Installation of an air brick is the best

solution to lack of ventilation. Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2. Vents fitted under or within the

immediate vicinity of the appliance must not be used as adverse effects to the operation of the ODS may occur.

Spillage detected during commissioning is almost always a result of poor flue performance that cannot be corrected by any amount of venti-

lation.

For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

PREFABRICATED FLUE BOXES

This appliance can be fitted into a number of proprietary flue boxes provided that the minimum dimensions given in the diagram below are

complied with.

Constructional Note:

The frame of the fire, any back panel or

other infill panels, and the flue box must be sealed together

so that there is no possibility of leakage between them.

Adequate clearances to combustible materials (e.g. false

chimney breast construction) must be maintained.

The manufacturers’ instructions for fitting the prefabricated

box shall be complied with at all times.

To fit the fire using the cable fixing kit, some minor adaption

may be necessary for certain flue boxes. A check should be

made to ensure the firebox does not obscure the flue box

outlet.

The firebox, base of the flue box, and hearth below may be

drilled to allow plugs and screws to secure installation.

It is important that the sealing requirements of the appliance

are met at all times and that the flue box is well sealed to any

back or infill panel.

Note:

The DEPTH dimension is inclusive of any back or infill

panel.

UNPACKING THE APPLIANCE

Stand the carton the right way up, cut the strapping bands and remove the top endcap. Read

all

the instructions before continuing to unpack

or install this appliance.

Remove the box containing the cast front fret, and the bags containing the coals. Remove the cardboard packing pieces, and any other bags

or boxes containing fittings or other parts. When all loose parts have been removed, the outer sleeve may be lifted off to reveal the appliance.

Check that the components supplied correlate with the component checklist given in section 7.1. Please dispose of all the packaging materi-

als at you local recycling centre.

4.1

5.0

125mm min internal

dia twin wall flue

540mm min

opening height

350mm min

opening width

128mm

min depth

6.0

7.0

COMPONENT CHECKLIST

QUANTITY DESCRIPTION

1 Firebox and burner tray assembly

1 Decorative frame (either magnetic type or 3 piece clip-on type)

1 Cast or fabricated firefront with separate ashpan door

1 Moulded ceramic fibre combustion matrix

15 Individual ceramic coals (coal effect versions)

15 Individual ceramic pebbles (pebble effect versions)

2 Ceramic fibre side cheeks

2 Ceramic brick panels

1 Cable fixing kit; 2 cables, 2 tensioners, 2 cable clamps, 4 fixing eyes.

1 Sealing grommet

3 Lengths of adhesive sealing strip.

1 Self tapping screw pack; 4 No8 x 5/16.

1 Deflector baffle

1 Spigot restrictor

1 Set of manufacturers instructions.

4 Wall Plugs

INSTALLATION OF APPLIANCE

Note: Ensure that the gas supply is isolated before commencing installation of the appliance.

The fireplace opening and environment must be in compliance with specifications laid down in the appropriate sections of these instructions.

PREPARING THE APPLIANCE

Remove the appliance from it’s carton as described previously and

stand on a dust sheet or similar. Place the coals, ceramics and fixings

safely to one side.

Remove the burner from the assembly by removing the two screws in

the data/control plate. Lift away the plate, and remove the two screws

retaining the tray legs. The tray is now free and may be lifted away.

Knock out holes are provided in the rear of the firebox for use where

concealed pipework is required. Knock out the holes with a sharp tap

from a hammer and fit the rubber grommet supplied. A small incision

can now be made in the rubber to slip snugly around the outside of

the supply pipe and sleeving.

Note: DO NOT

install or use the appliance without this seal in place.

If the hole is inadvertently opened, reseal with an intact grommet.

Failure to fit this seal correctly will cause the flue suction to act upon

the area under the burner resulting in poor performance.

SPIGOT RESTRICTOR.

If fitting the fire into a Class 1 or good Class 2 flue, attach the spigot restrictor to the rear of the appliance using screws

provided.

If spillage is detected during the commissioning of the appliance, the spigot restrictor should be removed immediately.

PREPARING THE OPENING

Before installing the fire, check the flue for correct operation using a smoke pellet. All of the smoke should be drawn up the flue and exit cor-

rectly from the terminal. If problems are found DO NOT fit the fire until corrective action is completed.

Protect the decorative hearth whilst pushing the firebox in and out of the opening. Part of the packaging is an ideal hearth saver pad.

Before running the gas supply into the opening, offer up the firebox to the fireplace to check the fit is good. Ensure that it slides in correctly,

the sealing face sits flat and square to the wall or infill panel, and that the base is firm in the floor of the opening as no leaks are permissible

here. At this stage it is essential to ensure that the spigot outlet of the fire is not obstructed in any way. Remove the firebox and take any nec-

essary measurements before making good and preparing for final installation. Apply the self adhesive sealing strips around the edge of the

rear of the firebox frame, approximately 5mm in from the edge.

7.1

8.1

8.0

8.2

PREPARING THE OPENING (continued)

Cable fixing:

For fixing the fire by the cable method, see relevant section.

Fixing by screw:

Mark and drill the fireframe or base, and relevant points in the opening or on the wall. Use the wallplugs supplied in the

loose parts pack only.

Gas supply:

Following preparation for the fixing method, the concealed gas supply (if required) can now be put into place. Refer to the rel-

evant section for suggested pipe routes. The ends of the sleeving in which the gas pipe is run should be sealed. The end of the 8mm sup-

ply pipe should be temporarily sealed to prevent the ingress of debris during fixing.

GAS SUPPLY ROUTING

When the opening is ready for installation of the fire, the gas supply can be routed as shown in the following diagrams.

An isolator cock or restrictor elbow must be fitted to the incoming supply to facilitate servicing.

If using a concealed supply it should be laid in accordance with the diagram below. Select the supply route most relevant to the entry

point of the gas supply into the fireplace opening.

If using an across the hearth connection, then the cast firefronts are notched and the supply pipe can be routed through this.

The gas pipe must be suitably protected where it passes through fireplace openings. Any sleeving should be sealed to the pipe at its ends.

The open end of the gas supply pipe should be temporarily sealed to prevent ingress of dust and dirt during installation.

CABLE FIXING

Drill four holes using a 8mm masonry bit to a depth of 42mm as shown in the dia-

gram and fit the wall plugs. If the fireplace does not allow for the exact layout

shown, the eyebolts should be fixed to give a similar configuration as possible.

Thread both tensioning cables through the holes at the top of the firebox, both

eyelets, and back through the lower holes in the firebox as shown in the photo-

graph. Before finally fitting the firebox, apply the self-adhesive sealing strips

around the rear of the firebox frame.

Push the appliance back into the fireplace, centralise and pull the loose cables

through the holes into the firebox.

Thread the cable tensioners onto the cables as shown, with the nuts screwed

down close to the tensioner head.

Slide the screwed nipple onto the cable, pull cable taut and tighten nipple.

Adjust tensioner using a suitable spanner to pull the appliance back into position, to allow an

even seal around the fireplace opening.

Visually inspect the seal and reseat if necessary.

Surplus tension cable MUST NOT be cut off as this will

prevent proper installation after servicing. Coil up the

surplus cable and tuck the coils out of the way as sug-

gested in the photograph.

8.2

8.3

Fireplace Opening

Grommets

Firebox

Gas Valve

A. 250mm

B. 350mm

C. 60mm

Dimensions

+/-10mm

Concealed Over Hearth

8.4

FITTING THE BURNER TRAY

Important Note: Check the thermocouple nut connection into the rear of the valve is secure.

Temporarily fit the burner tray and ensure a suitable gas route can be

achieved. Place the burner tray into the firebox making sure that the rear

lugs locate properly on to the ledge in the firebox. Fit the two securing

screws through the tray legs to secure the assembly.

Connect the gas supply and tighten the gas connections. Fit the

data/control plate to the tray using the two screws provided. Ensure that

the control knob can be pushed fully in and does not touch the plate.

Fit the deflector baffle to the two locations on the front face of the fire-

tray. Screws are provided for this purpose. The baffle should be level with

the lower edge of the tray. Place the firefront in front of the fire tem-

porarily to check the angle of the baffle. The casting should fit well and

the control devices beneath should not be visible to the eye. Realign the

baffle slightly if necessary to achieve the correct fit.

GAS CONNECTION

Purge the gas supply to remove any air, and connect the previously installed gas supply to the control tap and tighten all joints.

If using an across hearth connection ensure the decorative frame and firefront will clear the supply route. If the data/control plate is not

already fitted, attach with two screws, ensuring the control knob is free to

be depressed fully.

FUEL BED LAYOUT

Fit the tapered brick pad into the securing brackets in the upper area of

the firebox. Place the large brick panel against the rear of the firebox

Place the ceramic combustion matrix onto the burner and the ceramic side

cheeks onto the matrix.

Place the front row of six coals on to the matrix, with the two coals sec-

ond front each end turned on their sides. Ensure the coals are firmly

against the side cheeks as shown in the photograph. If necessary, pull the

coals forward slightly to ensure their rear edges do not overhang the flame

ports. Corners or rough edges MUST NOT be allowed to enter the flame

ports. If in any doubt pull the coals as far forward as possible.

Place the middle row of five coals onto the flats in the matrix. Ensure the

coals are not put into the holes in the matrix. Place the two end coals firmly

against the side cheeks and back to the steps on the matrix, turning them on

to their sides as shown.

Place the rear row of four coals, making sure that the flat sides are firmly

against the brick panel and side cheeks as shown.

Note: The coals must not be crammed together, or inserted into the holes

in the matrix. A well laid out, generously spaced coal layout will give the

best results.

8.5

9.0

8.6

FUEL BED LAYOUT (continued)

Coals may be rotated slightly within their positions to give a good visual effect.

The edges or corners of the front row of coals MUST NOT be allowed to enter the flame slots in the matrix. If in doubt, pull them forward as

far as possible. Pay special attention to finally adjust the coals with the fire lit on the HIGH setting in order to ensure that no flames play onto

the firebox sides. This will reduce the possibility of heat discolouration.

The fire is designed to operate correctly with the coals supplied when assembled according to the instructions. Never add to the fifteen coals,

or change them for a different type. Never throw rubbish or other matter onto the coal bed.

FUEL BED LAYOUT - Pebble effect option

This fire is supplied with 15 ceramic pebbles. The pebbles may vary slightly in

size, shape and colour, in order to allow a realistic layout.

Fit the tapered brick pad into the securing brackets in the upper area of the fire-

box. Place the large brick panel against the rear of the firebox

Place the ceramic combustion matrix onto the burner and the ceramic side

cheeks onto the matrix.

Place the front row of six pebbles on to the matrix. Ensure the pebbles are firmly

against the side cheeks as shown in the photograph. If necessary, pull the peb-

bles forward slightly to ensure their rear edges do not overhang the flame ports.

The edges of the pebbles MUST NOT be allowed to enter the flame ports.

Place the middle row of four pebbles onto the supports in the matrix, over the

top of the holes. Ensure the pebbles are not turned sideways, such that they actu-

ally enter the holes.

Place the rear row of five pebbles, making sure that the flat sides are firmly

against the brick panel and side cheeks as shown.

Note: The pebbles must not be crammed together, or inserted into the holes in

the matrix. A well laid out, generously spaced pebble layout will give the best

results.

The pebbles may be rotated slightly within their positions to give a good visual effect. Pay special attention to finally adjust the pebbles with

the fire lit on the HIGH setting in order to ensure that no flames play onto the firebox sides. This will reduce the possibility of heat dis-

colouration.

The fire is designed to operate correctly with the pebbles supplied when assembled according to the instructions. Never add to the fifteen

pebbles, or change them for a different type. Never throw rubbish or other matter onto the fuelbed.

9.0

9.1

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