Flowserve Limitorque MX Device Net Field Unit User manual

Experience In Motion

USER INSTRUCTIONS

Installation

Operation

Maintenance

Limitorque MX DeviceNet Field Unit

FCD LMENIM2328-00 – 11/05

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

Limitorque MX DeviceNet Field Unit Installation and

Operation Manual

Disclaimer

This document is meant for use with the Limitorque MX Installation and Operation Manual for MX-05

through MX-40. Information in this document is also applicable to MX-85 and MX-140. No part of

this book shall be reproduced, stored in a retrieval system, or transmitted by any means, electronic,

mechanical, photocopying, recording, or otherwise without the written permission of Limitorque. While

every precaution has been taken in the preparation of this book, the publisher assumes no responsibility

for errors or omissions. Neither is any liability assumed for damages resulting from the use of the

information contained herein.

This document is the proprietary information of Flowserve, furnished for customer use ONLY. No other

uses are authorized without written permission from Limitorque.

Limitorque reserves the right to make changes, without notice, to this document and the products it

describes. Limitorque shall not be liable for technical or editorial errors or omissions made herein;

nor for incidental or consequential damages resulting from the furnishing, performance or use of this

document.

The choice of system components is the responsibility of the buyer, and how they are used cannot be

the liability of Limitorque. However, Flowserve Limitorque’s sales team and application engineers are

always available to assist you in making your decision.

This manual contains information that is correct to the best of Flowserve’s knowledge. It is intended

to be a guide and should not be considered as a sole source of technical instruction, replacing good

technical judgment, since all possible situations cannot be anticipated. If there is any doubt as to exact

installation, conﬁguration, and/or use, call Flowserve Limitorque at (434) 528-4400. The latest revisions

to this document are available online at http://www.limitorque.com

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

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Contents

Declaration of DeviceNet Conformance – ODVA Certiﬁcation 5

Abbreviations 6

1 Introduction 7

1.1 Purpose 7

1.2 How to Use this Manual 7

1.3 User Safety 7

1.4 User Knowledge 8

1.5 DeviceNet System Capabilities and Features 8

1.5.1 General Speciﬁcations 8

2 System Components 10

2.1 Introduction 10

2.2 Hardware 10

2.2.1 Limitorque MX 10

2.2.2 DeviceNet Field Unit 11

2.2.3 Hardware interface 12

2.2.4 Network Cable 12

3 Installation and Conﬁguration 13

3.1 Site and Network Cable Preparation 13

3.1.1 Site Preparation 13

3.1.2 Network Cable Preparation 13

3.2 Installation Veriﬁcation 16

3.2.1 Network Cabling Installation Veriﬁcation 16

3.2.2 DNFU Installation Veriﬁcation 17

4 Object Model Diagram 17

4.1 Assembly Objects 18

4.2 Output Assembly Instances 18

4.2.1 DI_Position_and_Bus_Mode_Chan 22

4.2.2 DI_Position_Chan 22

4.2.3 DI_Actuator_Faults_1_Chan 22

4.2.4 DI_Actuator_Faults_2_Chan 23

4.2.5 DI_Actuator_Alarms_Chan 23

4.2.6 DI_Disc_User_Input_Chan 24

4.2.7 DI_Read_Disc_Output_Chan 24

4.2.8 DO_Position_Chan 24

4.2.9 DO_ESD_Chan (Read Only) 24

4.2.10 DO_Relay_Chan 25

4.2.11 DO_Actuator_Faults_3_Chan 25

4.2.12 Ctrl_Status_Chan 25

4.2.13 DI_Alarms_2_Chan 25

4.2.14 DI_Actuator_Faults_3_Chan 25

4.3 Channel Interface 26

4.4 Transducer Block Object 28

4.4.1 MAC ID 30

4.4.2 Baud Rate 31

4.5 Network Management 31

4.5.1 Ofﬂine Connection Set 31

4.5.2 Device Heartbeat Message 31

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

4.5.1 Device Shutdown Message 32

4.6 Conﬁguration Conﬁrmation 32

4.6.1 Checking Connections 32

4.6.2 View Settings 32

5 View DeviceNet Status 33

5.1 Checking the Normal Display 34

5.2 EDS File 35

6 Associated Documents 35

7 Troubleshooting 35

7.1 Workmanship 36

8 How to Order Parts 37

9 Regulatory Information 37

10 Wiring Diagram 38

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

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Declaration of DeviceNet Conformance –

ODVA Certiﬁcation

Declaration of Conformity

to the DeviceNet™ Specification

DeviceNet and the DeviceNet CONFORMANCE TESTED logo mark and word marks are trademarks of ODVA.

ODVA hereby issues this Declaration of Conformity to the DeviceNet™ Specification for the product(s) described below. The Vendor

listed below (the "Vendor") has holds a valid the Terms of Usage Agreement for the DeviceNet Technology from ODVA, which is

incorporated herein by reference, thereby agreeing that it is the Vendor’s ultimate responsibility to assure that its DeviceNet

Compliant Products conform to the DeviceNet Specifications and that the DeviceNet Specifications are provided by ODVA to the

vendor on an AS IS basis without warranty. NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE BEING PROVIDED BY ODVA.

In recognition of the below DeviceNet Compliant Product(s) having been DeviceNet Conformance Tested at ODVA-authorized Test

Service Provider and having received a passing result from ODVA at the Composite Test Revision Level specified below, this

Declaration of Conformity authorizes the Vendor to use the DeviceNet Certification Marks in conjunction with the specific DeviceNet

Compliant Product(s) described below, for so long as the Vendor's Terms of Usage Agreement for the DeviceNet Technology remains

valid.

DeviceNet CONFORMANCE TESTED ™

Certification Logo Mark Certification Word Mark

This Declaration of Conformity is issued on 27 February 2006 on behalf of ODVA by:

Katherine Voss

Executive Director

Vendor Information

Vendor Name Flowserve Corporation

Vendor Address 5114 Woodall Road

Lynchburg, VA 24506

USA

Test Information

Test Date 16-17 February 2006

Composite Test Revision 18

ODVA File Number 10331

Product Information

Identity Object Instance 1

Device(s) Under Test Value

Vendor ID (Identity Object Attribute 1) 966

Network Category Node

Device Type (Identity Object Attribute 2) 0

Device Profile Name Generic Device

Product Revision (Identity Object Attribute 4) 1.002

Products Covered Under This Declaration of Conformity

No. Product Code (Identity Object Attribute 3) Product Name (Identity Object Attribute 7) SOC File Name

119800 Flowserve MX DLI.stc

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

Abbreviations

CIP Common Industrial Protocol

CAN Controller Area Network

COS Change of State

ODVA Open DeviceNet Vendor Association

UCMM Unconnected Message Manager

NV-RO Non-Volatile Read Only. Data is stored in non-volatile memory and can only be read. Data is

stored during Power-Off. For DeviceNet Limitorque Interface this storage area is FLASH

NV-RW Non-Volatile Read Write. Data is stored in non-volatile memory and can be read and write.

Data is stored during Power-Off. For DeviceNet Limitorque Interface this storage area is EEPROM

V-RO Volatile Read Only. Data is stored in volatile memory and can only be read (e.g. Status). Data is

lost during Power-Off. For DeviceNet Limitorque Interface this storage area is RAM

V-RW Volatile Read Write. Data is stored in volatile memory and can be read and write data is lost

during Power-Off, for DeviceNet Limitorque Interface this storage area is RAM.

DNFU DeviceNet Field Unit (PCB w/in actuator control compartment)

SPI Synchronous Peripheral Interface

PCB Printed Circuit Board

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

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1 Introduction

1.1 Purpose

This manual explains how to install and operate the Limitorque MX™/DeviceNet ﬁeld unit (DNFU) and is

to be used as an addendum to Bulletin LMENIM2306, Limitorque MX Installation and Operation Manual.

Up to 63 actuators, each containing a DeviceNet ﬁeld unit, may be connected by a single 5 strand,

twisted-pair cable to form a DeviceNet network, two wires for connection to the data highway and two

wires for connection to the DC power lines of the network highway, plus a screen connection. A suitable

power supply and termination resistors on the highway are required in order for the FU to function

correctly. This network permits the actuators to be operated by various control room devices such as a

distributed control system (DCS), a programmable logic controller (PLC), or a personal computer (PC).

The DeviceNet system communicates status and alarm data from each MX actuator.

1.2 How to Use this Manual

Each section provides the MX user with information on installing and operating the MX DNFU.

Section 1, Introduction: Details user safety and knowledge requirements, system capabilities, and

features.

Section 2, System Components: Focuses on the description of the DeviceNet system hardware and

software components.

Section 3, Installation and Conﬁguration: Provides details for installing and conﬁguring a DNFU.

Section 4, Object Model Diagram: Provides a list of inputs and outputs supported through the Assembly

Object system information.

Section 5, View DeviceNet Status

Section 6, Associated Documents

Section 7, Troubleshooting

Section 8, How to Order Parts

Section 9, Regulatory Information

Section 10, Wiring Diagram

1.3 User Safety

Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury

and damage to the equipment. The user must read and be familiar with these instructions before

attempting installation, operation, or maintenance. Failure to observe these precautions could result

in serious bodily injury, damage to the equipment, warranty void, or operational difﬁculty. User must

follow local and state safety regulations.

Safety notices are presented in this manual in three forms:

WARNING: Refers to personal safety. Alerts the user to potential danger. Failure to follow

warning notices could result in personal injury or death.

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

CAUTION: Directs the user’s attention to general precautions that, if not followed, could result in

personal injury and/or equipment damage.

NOTE: Highlights information critical to the user’s understanding of the actuator’s installation and

operation.

1.4 User Knowledge

It is recommended that the user read this manual in its entirety before the DeviceNet equipped actuator

is installed and operated.

The user needs to have a fundamental knowledge of electronics and microprocessor concepts. An

understanding of valve actuators and digital control systems is also of beneﬁt to the DNFU user.

1.5 DeviceNet System Capabilities and Features

DeviceNet is a low cost communications protocol which permits up to 64 nodes (devices) to be

installed over a single network and is based upon CAN (Controller Area Network), a broadcast protocol

developed for the automotive industry. DeviceNet™ protocol is deﬁned as an open network standard and

Limitorque’s device is certiﬁed for use by the ODVA, Open Device Standard Association. DeviceNet is

usually PLC input controlled and the Limitorque MX electronic actuator is well suited for this communi-

cation system. A typical network is seen in Figure 1.1.

Figure 1.1 – Typical Network

1.5.1 General Speciﬁcations

1.5.1.1 Network Speciﬁcations

DeviceNet is a digital, trunk/drop network that connects and serves as a communication network

between industrial controllers and I/O devices.

DeviceNet follows the Open Systems Interconnection (OSI) model, an ISO standard for network

communications that is hierarchical in nature. Networks that follow this model deﬁne all necessary func-

tions from the physical implementation up to the protocol and methodology to communicate control

and information data within and across networks.

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

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Table 1.1 – Network speciﬁcations

Network Size Up to 63 Nodes

Network Length Selectable end-to-end network distance varies with speed

125 Kbps 500 m (1,640 ft)

250 Kbps 250 m (820 ft)

500 Kbps 100 m (328 ft)

Bus Topology Linear (trunkline/dropline); power and signal on the same network cable

Bus Addressing Multi-Master and Master/Slave special case; polled of change-of-state

(exception-based)

System Features Selectable end-to-end network distance varies with speed

Termination resistor (121 ohms) must be used at each end of the network

1.5.1.2 MX Field Unit Speciﬁcations

CIP Generic Device Proﬁle (Device Type = 00hex) extended to DNFU requirements

Group 2 Server

UCMM capable device

Predeﬁned Master/Slave Connection Set supporting

Explicit Connection

Polled I/O Connection

Bit-Strobed I/O Connection

Change of State / Cyclic I/O Connection

Full support of fragmentation protocol

Device Heartbeat Message

Device Shutdown Message

Ofﬂine Connection Set

Galvanical Isolation: The isolation voltage for the DNFU is up to 1,500 VRMS for 1 minute (1,800

VRMS for 1 second

Power Supply: The DNFU Interface will be powered from the DeviceNet bus. A switching regulator is

used to generate the internal supply voltage: VCC nominal 5.0 V ± 5 %

Surge Suppression: The DNFU Interface is equipped with surge suppression for the DeviceNet

network data and power lines. Surge suppression is compliant with IEC 61000-6-2:2001.

Environmental conditions

The DNFU environmental parameters are within the same environmental constraints as the actuator.

•

Limitorque MX DeviceNet Field Unit FCD LMENIM2328-00 – 11/05

2 System Components

2.1 Introduction

This section gives an overview of the components used in the DeviceNet system. The ﬁeld unit is

installed in each MX actuator. The network cable connects the ﬁeld unit to the network via the actuator

terminal block. The network cable is connected to a host controller, typically a PLC.

2.2 Hardware

NOTE: Recommended storage procedures are detailed in Bulletin LMAIM1314 Limitorque MX

Maintenance and Spare Parts Manual. Failure to comply with recommended procedures will void the

warranty. For longer-term storage, contact Limitorque for procedures and recommendations.

Figure 2.1 – MX-05 Actuator

Table 2.1 – MX-05 Actuator

1 Handwheel

2 Declutch Lever

3 Oil Fills (dotted arrow depicts ﬁll on declutch side)

4 Controls Compartment (ﬁeld unit location)

5 LCD Display

6 Control Knobs

7 Ground Lug

8 Thrust/Torque Base

9 Conduit Entries

10 Terminal Compartment

11 Motor

12 Nameplate

2.2.1 Limitorque MX

The MX is a multi-turn valve actuator designed for operation of ON-OFF and modulating valve applica-

tions. This actuator controls the opening and closing of valves. See Figure 2.1.

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