Festo CMMP-AS-***-M3 Series Operating and installation instructions

Description

Exchange and project

conversion

Motor controller

CMMP-AS-...-M3

as a replacement

device for

motor controller

CMMP-AS

8004593

1206NH

Motor controller

CMMP-AS-...-M3

2 Festo – GDCP-CMMP-M3-RP-EN – 1206NH

Translation of the original instructions

GDCP-CMMP-M3-RP-EN

CANopen

,PROFINET

,PROFIBUS

, EtherNet/IP

, DeviceNet

®,

EtherCAT

,PHOENIX

are regis-

tered trademarks of the respective trademark owners in certain countries.

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries.

Caution

Hazards that can cause minor injuries or serious material damage.

Other symbols:

Note

Material damage or loss of function.

Recommendations, tips, references to other documentation.

Essential or useful accessories.

Information on environmentally sound usage.

Text designations:

• Activities that may be carried out in any order.

1. Activities that should be carried out in the order stated.

– General lists.

CMMP-AS-...-M3

Festo – GDCP-CMMP-M3-RP-EN – 1206NH 3

Table of contents – CMMP-AS-...-M3

1Introduction 6.............................................................

1.1 Important instructions 6.....................................................

1.2 Overview 7................................................................

1.3 Prerequisites 7.............................................................

1.4 Procedure 8...............................................................

1.5 Device view by comparison 9..................................................

2 Mechanical conversion 13....................................................

2.1 Dismantling 13..............................................................

2.1.1 Disconnecting cables 13..............................................

2.1.2 Removing the interface 13............................................

2.1.3 Dismantling the CMMP-AS 13..........................................

2.2 Mounting 14................................................................

2.2.1 Allocation of slot Ext1 and Ext2 14......................................

2.2.2 Allocation of slot Ext3 14.............................................

2.2.3 Mounting the CMMP-AS-...-M3 14......................................

2.3 DIP switch setting [S1] 15.....................................................

3 Electrical conversion 16......................................................

3.1 Exchanging the counterplug [X6] 17.............................................

3.2 Exchanging the counterplug [X9] (9-pin) 18.......................................

3.3 Safety module CAMC-G-S1 19..................................................

4 Converting a project 20.......................................................

4.1 Overview 20................................................................

4.2 Preparing a project 21........................................................

4.3 Using the Project Converter 23.................................................

4.4 Using a converted project 28...................................................

4.5 Change motor controller 30....................................................

4.6 Adapt configuration 32.......................................................

4.6.1 Selecting the FCT interface 32..........................................

4.6.2 Interfaces for Ext1 and Ext2 34.........................................

4.6.3 Selecting the extension module for Ext3 34...............................

4.6.4 Concluding the configuration process 37.................................

CMMP-AS-...-M3

4 Festo – GDCP-CMMP-M3-RP-EN – 1206NH

Instructions on this description

This document is intended to help you work safely with motor controllers of the CMMP-AS and

CMMP-AS-...-M3 series. It includes safety instructions that must be observed.

Refer to the documentation for the CMMP-AS product family for further information Tab. 1.

• Unconditionally observe the general safety regulations for the CMMP-AS-...-M3.

The general safety regulations for the CMMP-AS-...-M3 can be found in the hardware

description, GDCP-CMMP-AS-M3-HW-..., Tab. 1.

Target group

This description is intended exclusively for technicians trained in control and automation technology,

who have experience in installation, commissioning, programming and diagnosing of positioning

systems.

Service

Please consult your regional Festo contact if you have any technical problems.

Product identification, versions

This description refers to the following versions:

– Motor controller CMMP-AS-...-M3 from Rev. 01

– Firmware from Version 4.0.1501.1.0

– FCT plug-in CMMP-AS from Version 2.0.x

– Motor controller CMMP-AS

Note

With newer firmware versions, check whether there is a newer version of this descrip-

tion available: www.festo.com

CMMP-AS-...-M3

Festo – GDCP-CMMP-M3-RP-EN – 1206NH 5

Documentation

You will find additional information on the motor controller in the following documentation:

User documentation on the motor controller CMMP-AS-...-M3

Name, type Contents

Hardware description,

GDCP-CMMP-M3-HW-...

Mounting and installation for all variants/power classes

(1-phase, 3-phase), pin assignments, error messages, mainten-

ance.

Function descriptions,

GDCP-CMMP-M3-FW-...

Instructions on commissioning with FCT + functional description

(firmware). Overview of FHPP, fieldbus, safety engineering.

Description FHPP,

GDCP-CMMP-M3-C-HP-...

Control and parametrisation of the motor controller through the

Festo profile FHPP with the following fieldbusses: CANopen,

PROFIBUS, DeviceNet, EtherCAT.

Description CiA 402 (DS 402),

GDCP-CMMP-M3-C-CO-...

Control and parametrisation of the motor controller through the

device profile CiA 402 (DS402) with the following fieldbusses:

CANopen and EtherCAT.

Description CAM-Editor,

P.BE-CMMP-CAM-SW-...

Cam disc function (CAM) of the motor controller.

Description safety module,

GDCP-CAMC-G-S1-...

Functional safety engineering for the motor controller with the

safety function STO.

Help for the FCT plug-in CMMP-AS User interface and functions of the CMMP-AS plug-in for the

Festo Configuration Tool.

www.festo.com

Tab. 1 Documentation on the motor controller CMMP-AS-...-M3

1 Introduction

6 Festo – GDCP-CMMP-M3-RP-EN – 1206NH

1 Introduction

1.1 Important instructions

Warning

Danger of electric shock.

– When modules or cover plates are not mounted on the slots Ext1 … Ext3.

– When cables are not mounted to the plugs [X6] and [X9].

– When connecting cables are disconnected when powered.

Touching live parts causes severe injuries and can lead to death.

The product may only be operated in a built-in status and when all protective measures

have been initiated.

Before touching live parts during maintenance, repair and cleaning work and when there

have been long service interruptions:

1. Switch off power to the electrical equipment via the mains switch and secure it

against being switched on again.

2. After switch-off, wait at least 5 minutes discharge time and check that power is

turned off before accessing the controller.

Observe the safety instructions (hardware description, GDCP-CMMP-AS-M3-HW) dur-

ing mounting and installation work.

Note

Damage to the interface or motor controller due to incorrect handling.

• Switch off the supply voltage before mounting and installation work. Switch on sup-

ply voltage only when mounting and installation work are completely finished.

• Never unplug modules from the motor controller or plug them in when powered!

• Observe the handling specifications for electrostatically sensitive devices. Do not

touch the printed circuit board and the pins of the manifold rail in the motor control-

ler. Grip the interface only on the front panel or on the edge of the board.

• Proceed carefully when mounting. When dismantling the CMMP-AS and mounting

the CMMP-AS-...-M3, make sure that no metal shavings, metal dust or mounting

parts (screws, nuts, pieces of wire, etc.) fall into the motor controller.

1 Introduction

Festo – GDCP-CMMP-M3-RP-EN – 1206NH 7

1.2 Overview

The Festo Configuration Tool (FCT) is the software platform for configuring and commissioning different

components from Festo. A plug-in with all of the necessary descriptions and dialogues is available for

the special requirements of these components. The system components are configured with the help of

these plug-ins. The entire configuration for all of the individual components is summarised and stored

in an FCT project.

The plug-ins for various components are available in several versions. In order to use the updated ver-

sion of the plug-ins the original FCT project needs to be converted.

Use of a CMMP-AS-...-M3 motor controller as a substitute for a CMMP-AS unit in your system requires

the installation and use of CMMP-AS plug-in version 2.0.x.

1.3 Prerequisites

A motor controller CMMP-AS-...-M3 entire system is shown in Fig. 1.1 page 8.

To replace the motor controller with an older model, you will need the following:

– Motor controller CMMP-AS-...-M3 as a replacement device for CMMP-AS

– Card module for CMMP-AS-...-M3 in slot Ext3:

– Micro switch module CAMC-DS-M1 without STO function or

– Safety module CAMC-G-S1 with STO function,

– 24 VDC power supply for logic supply to the motor controller,

– PC with USB or Ethernet interface and corresponding connecting cable,

– Installed software plug-in CMMP-AS from version 2.0.x.

Depending on the initial situation you will also need Tab. 1.1:

Initial situation you will also need Procedure overview

The previously used

CMMP-AS is opera-

tional and can be ac-

cessed.

–theexistingCMMP-AS,

– an RS232 interface on the PC for the

CMMP-AS and a corresponding con-

necting cable.

1. Upload from the CMMP-AS to

the project with plug-in 2.0.x.

2. Convert controller in the FCT.

3. Mount and install new

CMMP-AS-...-M3.

4. Download the project to the

CMMP-AS-...-M3

The previously used

CMMP-AS is non-op-

erational.

– FCT project with the configured

component of the existing

CMMP-AS,

– Installed CMMP-AS plug-in (version

1.0.x … 1.4.x) which has been used

in the FCT project to date to config-

ure the CMMP-AS,

– Installed software “Festo FCT Pro-

ject Converter”.

1. Archive project in the FCT.

2. Convert project archive with

the FCT Project Converter.

3. De-archive project.

4. Mount and install new

CMMP-AS-...-M3.

5. Download the project to the

CMMP-AS-...-M3

Tab. 1.1 Initial situation with additionally required components

1 Introduction

8 Festo – GDCP-CMMP-M3-RP-EN – 1206NH

1.4 Procedure

1. Replacement of a CMMP-AS with the new CMMP-AS-...-M3 chapter 2.

2. Replacement of counterplugs (CMMP-AS-…-3A-M3 only) chapter 3.

3. Converting an FCT project chapter 4.

1Power switch

2Fuses

3Power pack for logic voltage

4Optional: external braking resistor

5Motor controller for replacement

6PC

7Motor (e.g. EMMS-AS with encoder)

Fig. 1.1 Complete structure of the motor controller with motor and PC

1 Introduction

Festo – GDCP-CMMP-M3-RP-EN – 1206NH 9

1.5 Device view by comparison

1Slotforswitchorsafetymodule[Ext3]

2Fieldbus settings [S1]

3Slots for interfaces [Ext1/Ext2]

4Activation of firmware download [S3]

5SD-/MMC card slot [M1]

6Activation of CANopen terminating

resistor [S2]

7CANopen interface [X4]

8Ethernet interface [X18]

9USB interface [X19]

aJ 7-segment display

aA Reset pushbutton

aB LEDs

aC PE connection

1) does not exist on CMMP-AS

Fig. 1.2 Motor controller CMMP-AS-...-M3: front view

1 Introduction

10 Festo – GDCP-CMMP-M3-RP-EN – 1206NH

1PE connection

2Power supply [X9] with plug coding

3Incremental encoder output [X11]

4Incremental encoder input [X10]

5I/O communication [X1]

Fig. 1.3 Motor controller CMMP-AS-...-3A-M3: top view

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