Festo MSE6-E2M User manual

Description

Commissioning

Parameterisation

Error description

8070282

1703d

[8070284]

MSE6-E2M

Energy efficiency module

MSE6-E2M

2 Festo – MSE6-E2M-SY-EN – 1703d – English

Original instructions

MSE6-E2M-SY-EN

EtherNet/IP®, MODBUS®, PI PROFIBUS PROFINET®, PROFIenergy®, ROCKWELL AUTOMATION®,

STUDIO 5000® are registered trademarks of the respective trademark owners in certain countries.

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

 Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

MSE6-E2M

Festo – MSE6-E2M-SY-EN – 1703d – English 3

Table of Contents – MSE6-E2M

1 Safety and requirements for product use 7......................................

1.1 Safety 7..................................................................

1.1.1 General safety information 7..........................................

1.1.2 Use for intended purpose 8...........................................

1.1.3 Foreseeable misuse 8...............................................

1.2 Requirements for product use 8...............................................

1.2.1 Technical prerequisites 8............................................

1.2.2 Qualification of specialized personnel 9.................................

1.2.3 Range of applications and certifications 9...............................

2 Overview 10................................................................

2.1 Design 10..................................................................

2.1.1 Overview of features 10..............................................

2.1.2 Mode of operation 12................................................

2.2 Commissioning, diagnostics and operational functions 13............................

3 Mounting and installation 15..................................................

4 Commissioning 16...........................................................

4.1 Procedure 17...............................................................

4.2 Prior to commissioning 18.....................................................

4.3 Commissioning with bus node CPX-FB13 19.......................................

4.3.1 Interfaces and display components 19...................................

4.3.2 Network interface 21.................................................

4.3.3 Bus termination with terminating resistors 23.............................

4.3.4 Setting the DIL switch 24.............................................

4.3.5 Commissioning and configuration 27....................................

4.3.6 Faultless commissioning, normal operating status 29.......................

4.4 Commissioning with bus node CPX-(M)-FB33/34/35 30.............................

4.4.1 Interfaces and display components 30...................................

4.4.2 Using the memory card 32............................................

4.4.3 Network interface 32.................................................

4.4.4 Setting the DIL switch 35.............................................

4.4.5 Commissioning and configuration 37....................................

4.4.6 Faultless commissioning, normal operating status 39.......................

MSE6-E2M

4 Festo – MSE6-E2M-SY-EN – 1703d – English

4.5 Commissioning with bus node CPX-FB36 40.......................................

4.5.1 Interfaces and display components 40...................................

4.5.2 Network interface 41.................................................

4.5.3 Setting the DIL switch 43.............................................

4.5.4 Commissioning and configuration 47....................................

4.5.5 Faultless commissioning, normal operating status 49.......................

4.6 Commissioning with bus node CPX-FB37 50.......................................

4.7 Start-up behaviour 50........................................................

5 Measurement and control functions 51..........................................

5.1 Flow 51....................................................................

5.2 Consumption 52.............................................................

5.3 Pressure 53................................................................

5.4 Pressure change 54..........................................................

5.4.1 Method of measurement 54...........................................

5.4.2 Function structure 56................................................

5.5 Blocking 57.................................................................

5.5.1 User-controlled blocking 57...........................................

5.5.2 Automatically controlled blocking 57....................................

5.5.3 Switching to the pressurisation state after automatically-controlled blocking 59.

5.5.4 Function structure 60................................................

6 Input/output data 62.........................................................

6.1 Overview 62................................................................

6.2 Description of I/O data 62.....................................................

6.2.1 Output word Am.0 “Module control” [Modul control] 62.....................

6.2.2 Input word Em.0 “Flow” [Flow] 64.......................................

6.2.3 Input word Em.1 “Consumption” [Consumption] 65.........................

6.2.4 Input word Em.2 “Pressure P2” [Pressure P2] 65...........................

6.2.5 Input word Em.3 “Module status” [Status] 67.............................

6.3 Selectable input data function 68...............................................

6.3.1 Output word Am.1 “Input address” [Input address] 68......................

6.3.2 Input word Em.4 “Selected input address” [Selected input address] 69.........

6.3.3 Input word Em.5 “Selected input data” [Selected input data] 69..............

7 Parameterisation 70.........................................................

7.1 Parameterisation options 70...................................................

7.2 Parameterisation information 71................................................

7.3 Types of parameters 72.......................................................

7.4 Parameter description 74.....................................................

7.4.1 Modifiable module parameters 75......................................

7.4.2 Read-only module parameters 81.......................................

MSE6-E2M

Festo – MSE6-E2M-SY-EN – 1703d – English 5

8 Diagnostics and error handling 83..............................................

8.1 Summary of diagnostics options 83.............................................

8.2 Local diagnostics via LED indicators 85...........................................

8.2.1 CPX-specific LED indicators 85.........................................

8.2.2 Network-specific LED indicatorsCPX-FB13 87..............................

8.2.3 Network-specific LED indicators CPX-(M)-FB33/34/35 87....................

8.2.4 Network-specific LED indicators CPX-FB36 89.............................

8.2.5 Module common error LED 92..........................................

8.3 Diagnostics via status bits or the I/O diagnostic interface 93.........................

8.3.1 Structure of the status bits 93.........................................

8.3.2 I/O diagnostics interface 94...........................................

8.4 Error numbers 99............................................................

A General fundamentals on system parameterisation 102.............................

A.1 Influencing signal states 102....................................................

A.1.1 Force 104...........................................................

A.1.2 Signal status in the event of an error (fail safe) 107..........................

A.2 Diagnostic memory 108........................................................

A.3 Monitoring errors 109.........................................................

B Parameterisation examples 111.................................................

B.1 Commissioning example – automatic blocking function 111...........................

B.2 Commissioning example – monitoring of pressure drop 113...........................

B.3 Stand-alone mode 114.........................................................

C Parameters and data 115......................................................

C.1 Overview of function numbers 115...............................................

C.2 System parameters 117........................................................

C.3 Diagnostic memory parameters 122..............................................

C.4 Diagnostic memory data 127....................................................

C.5 System diagnostics data 130....................................................

C.6 Module diagnostics data 131...................................................

C.7 System data 133.............................................................

C.8 Module data 137.............................................................

D Glossary 139................................................................

Index 140........................................................................

MSE6-E2M

6 Festo – MSE6-E2M-SY-EN – 1703d – English

Notes on this description

This description contains general basic information on commissioning and parameterisation of the

energy efficiency module MSE6-E2M.

Additional information concerning the mode of operation, mounting, installation and commissioning

and the chapter “Technical Data” can be found in the commissioning description of the energy effi

ciency module (èMSE6-E2M-IN-…).

Special information on commissioning, parameterisation and diagnostics with the bus node you are

using can be found in the corresponding description for the bus node.

Overview of the descriptions èTab. 1 .

Conventions

Chapter 7 describes the parameters and data of the MSE6-E2M. These appear in English on the CPX-

MMI-1 operator unit.

[........] The data and parameters displayed in English on the operator unit are shown in square

brackets in the text of this description, e.g. [Limits]. To the left of this is the translation, e.g.:

Limit values [Limits]

Service

Consult your local Festo repair service if you have technical problems.

Additional documentation èwww.festo.com/sp

User documentation for the MSE6-E2M

Title Table of contents

“Energy efficiency module”

MSE6-E2M-IN-…

Notes on the mode of operation, mounting, installation and

commissioning and the chapter “Technical data” of the energy

efficiency module.

“CPX system description:”

P.BE-CPX-SYS-…

Notes on installation and commissioning of CPX terminals.

“Bus node CPX-...”

e.g. CPX-FB13-...

Brief descriptions of the bus nodes e.g. CPXFB13.

“Bus node CPX-...”

e.g. P.BE-CPX-FB13-...

Notes on mounting, installation, commissioning and diagnostics

for the bus nodes, e.g. CPXFB13.

“Operator unit CPX-MMI-1”

P.BE-CPX-MMI-1-…

Notes on commissioning and diagnostics with the operator unit

CPX-MMI-1.

Tab. 1 Documentation for MSE6-E2M

1 Safety and requirements for product use

Festo – MSE6-E2M-SY-EN – 1703d – English 7

1 Safety and requirements for product use

1.1 Safety

1.1.1 General safety information

Warning

Risk of injury due to sudden pressurisation. If there is an error (e.g. network interrup

tion, PLC failure, no voltage) on the MSE6-E2M, the shut-off valve switches to the initial

position (pressurisation) if system parameters are set correspondingly. If the valve was

previously blocked, the system is pressurised. If the system was vented, pressurisation

takes place suddenly.

 Use appropriate measures to ensure that unintentional pressurisation of the system

is not possible.

Warning

Risk of injury due to residual pressure. When the input pressure is being switched off

(e.g. during a venting procedure), a residual pressure of P2 1 bar can remain at the

output of the MSE6-E2M.

Injury to persons, damage to the machine and system

 Use appropriate measures to ensure that the residual pressure does not result in a

hazard.

Caution

Risk of injury during mounting and installation work when power supply is switched on.

Injury to persons, damage to the machine and system

 Switch off compressed air supply and power supply prior to any mounting or installa

tion work.

 Only switch on the power supply after all mounting and installation work has been

completed.

Note

The bus node includes electrostatically sensitive devices.

Malfunction or damage to the electronics

 Do not touch any components.

 Observe the handling specifications for electrostatically sensitive devices.

1 Safety and requirements for product use

8 Festo – MSE6-E2M-SY-EN – 1703d – English

1.1.2 Use for intended purpose

The energy efficiency module MSE6-E2M is intended for installation in a machine or automated system

and must be used exclusively as follows:

– In perfect technical condition

– In its original status, without unauthorised modifications

– Within the limits of the product defined by the technical data (èAppendix A)

– In an industrial environment (outside of industrial environments, e.g. in commercial and mixed-res

idential areas, actions to suppress interference may have to be taken)

1.1.3 Foreseeable misuse

In the event of damage caused by unauthorised manipulation or other than intended use,

the guarantee is invalidated and the manufacturer is not liable for damages.

The following foreseeable misuses are among those not approved as intended use:

– Use outdoors

– Shutting off of a system as a safety function

– Use in safety functions:

– The MSE6-E2M must not be installed behind an exhaust valve that fulfils a safety function, since

otherwise the safety functions installed in the system can be impeded.

– For an installation of the MSE6-E2M in front of a safety valve, it must be ensured that this layout

does not impair the intended operation of the safety valve and the system, additional appropri

ate measures might be necessary.

1.2 Requirements for product use

 Make the documentation available to the design engineer, installer and personnel responsible for

commissioning the machine or system in which this product is used.

 Make sure that the specifications of the documentation are always complied with. Also consider the

documentation for the other components (e. g. bus node).

 Comply with the legal regulations that apply at the destination, as well as:

– Regulations and standards,

– Regulations of the testing organizations and insurers,

– National specifications.

1.2.1 Technical prerequisites

General conditions for the correct and safe use of the product, which must be observed at all times:

 Comply with the connection and environmental conditions of the product specified in the commis

sioning description (èMSE6-E2M-IN-...).

 Observe the notes and warnings in this documentation.

1 Safety and requirements for product use

Festo – MSE6-E2M-SY-EN – 1703d – English 9

1.2.2 Qualification of specialized personnel

The product may only be placed in operation by qualified personnel with knowledge of and experience

with electrical and pneumatic control technology.

1.2.3 Range of applications and certifications

Standards and test values, which the product must comply with and fulfil, can be found in the section

“Technical data” of the commissioning description (èMSE6-E2M-IN-...). The product-relevant EU dir

ectives can be found in the declaration of conformity.

Certificates and the declaration of conformity for this product can be found in Festo's Sup

port Portal (èwww.festo.com/sp).

The product fulfils the requirements of EU directives and is marked with the CE marking.

2 Overview

10 Festo – MSE6-E2M-SY-EN – 1703d – English

2Overview

2.1 Design

The MSE6-E2M is an intelligent pneumatic service unit, which is equipped with measurement, control

and diagnostic functions and which supports energy-efficient operation of pneumatic systems. The

module is typically assembled behind a service unit.

The MSE6-E2M consists of the main components: shut-off valve, flow sensor, pressure sensor and bus

node. The network interface allows complete integration into a higher-order controller, e.g. in a system

or machine controller. As an alternative to integration into a higher-order controller, the MSE6-E2M can

also be operated using an external operator unit (CPX-MMI) or a PC.

2.1.1 Overview of features

– Control function (energy efficiency function)

– Automatic blocking if flow is too low

– User-controlled blocking and pressurisation

– Recording and provision of measurement data

– Outlet pressure

– Pressure change (for pressure tightness testing)

–Flow

– Air consumption

– Limit monitoring

– Pressure, upper limit value

– Pressure change, upper limit value

– Flow, upper limit value

– Network connection

– e.g. PROFIBUS (CPX-FB13)

– e.g. PROFINET IO (e.g. CPX-FB33)

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