EP Solar Tracer-4210RN User manual

Tracer-4210RN / 4215RN

—— Maximum Power Point Tracking Solar Charge Controller

Thank you very much for selecting our product!

This manual offers important information and suggestions with respect to

installation, use and troubleshooting, etc. Please read this manual carefully

before using the product and pay attention to the safety recommendations

in it.

EPSOLAR

INSTRUCTION

MANUAL

Utility model patent NO.

201120064092.1

Tracer-4210RN / 4215RN

—— Maximum Power Point Tracking Solar Charge Controller

System Voltage 12 / 24VDC

Rated Charge Current 40A

Rated Discharge Current 20A

Max. PV Input Voltage**

Tracer-4210RN 100VDC

Tracer-4215RN 150VDC

Max. PV Input Power

12V System 520W

24V System 1040W

**Array voltage should never exceed maximum PV input voltage. Refer to the solar module

documentation to determine the highest expected array Voc (open circuit voltage) as defined by the

lowest expected ambient temperature for the system location.

Contents

1 Important Safety Information...............................................1

2 General Information.............................................................2

2.1 Overview..................................................................2

2.2 Optional Accessories................................................4

3 Installation Instructions........................................................5

3.1 General Installation Notes........................................5

3.2 Mounting..................................................................5

3.3 Wiring......................................................................6

4 Operation..............................................................................9

4.1 MPPT Technology...................................................9

4.2 Battery Charging Information................................10

4.3 LED Indications.....................................................12

4.4 Setting Operation ...................................................15

5 Protections, Troubleshooting and Maintenance .................19

5.1 Protection...............................................................19

5.2 Troubleshooting.....................................................20

5.3 Maintenance...........................................................21

6 Warranty ............................................................................22

7 Technical Specifications ....................................................23

1 Important Safety Information

Save These Instructions

This manual contains important safety, installation and operating instructions for

Tracer.

The following symbols are used throughout this manual to indicate potentially

dangerous conditions or mark important safety instructions，please take care when

meeting these symbols.

WARNING: Indicates a potentially dangerous condition.

Use extreme caution when performing this task.

CAUTION: Indicates a critical procedure for safe and proper

operation of the controller

NOTE: Indicates a procedure or function that is important for the

safe and proper operation of the controller.

General Safety Information

·Read all of the instructions and cautions in the manual before beginning installation.

·There are no user serviceable parts inside the Tracer. Do not disassemble or attempt to

repair the controller.

·Disconnect the solar module and fuse/breakers near to battery before installing or

adjusting the Tracer.

·Install external fuses/breakers as required.

·Do not allow water to enter the controller.

·Confirm that power connections are tightened to avoid excessive heating from loose

connection.

2 General Information

2.1 Overview

Thank you for selecting the Tracer controller which represents advanced technology of

our company. The features are listed below:

·12V / 24V auto recognition.

·Advanced maximum power point tracking technology to optimize using the solar

system.

·Peak conversion efficiency of 97 %, high Tracking efficiency of 99%.

·Very fast sweeping of the entire I-V curve, several seconds tracking speed.

·Widely used, automatic recognize day/night.

·Timer function with 1-15 hours option for street light.

·Unique dual timer function, enhance the flexibility of street light system.

·Sealed, Gel and Flooded battery option.

·Adopting temperature compensation and correcting the charging and discharging

parameters automatically, improving the battery lifetime.

·Electronic protection: over charging, over discharging, overload, short circuit.

·Reverse protection: any combination of solar module and battery, without causing

damage to any component.

·Excellent thermal design and nature air cooling.

·RJ45 interface with remote meter MT-5, convenient to check operating parameters of

controllers.

The Tracer series controller is for off-grid solar system and control the charging

and discharging of the battery, especially suitable for the street light system. The

controller features a smart tracking algorithm inside that maximizes the energy from

the solar PV module(s) and charge the battery. At the same time, the low voltage

disconnect function (LVD) will prevent the battery from over discharging.

The Tracer controller charging process has been optimized for long battery life

and improved system performance. The comprehensive self-diagnostics and electronic

protection functions can prevent damage from installation mistakes or system faults. In

addition, the Tracer controller has a RJ45 interface to allow communication with a

meter for remote monitoring.

Although the Tracer controller is very simple to configure and use, please take

your time to read the operator's manual and become familiar with the controller. This

will help you make full use of all the functions and improve your solar PV system.

The features of Tracer controller:

Figure 2-1 Tracer Characteristics

图2-1. Tracer 控制器的外形特征

RJ45

1 –Charging Status LED Indicator

An LED indicator that shows charging status and overvoltage of battery.

2 –Battery Status LED Indicator

An LED indicator that shows battery status or system errors.

3 –Temperature Sensor

Measure ambient temperature and make temperature compensation for charging and

discharging.

4 –Setting Indicators

Corresponding indicator will be on when set timer1, timer2 and battery type.

5 –LED Digital Display

Display the load work mode and status.

6 –Setting Button (in manual mode used for load ON/OFF)

Set load work mode and select battery type.

7 –Solar Module Terminals

Connect solar modules.

8 –Battery Terminals

Connect batteries.

9 –Load Terminals

Connect loads.

10 –RJ45 Communication Interface

Communicate with remote meter MT-5.

2.2 Optional Accessories

Remote Meter(Model：MT-5)

The digital remote meter displays system operating information, error indications,

and self-diagnostics read-out. Information is displayed on a backlit LCD display. The

large numerical display and icons are easy to read and large buttons make navigating

the meter menus easy. The meter can be flush mounted in a wall or surface mounted

using the mounting frame (included). The MT-5 is supplied with 2m of cable and a

mounting frame. The MT-5 connects to the RJ45 port on the Tracer.

3 Installation Instructions

3.1 General Installation Notes

Read through the entire installation section first before beginning installation.

Be very careful when working with batteries. Wear eye protection. Have fresh water

available to wash and clean any contact with battery acid.

Uses insulated tools and avoid placing metal objects near the batteries.

Explosive battery gasses may be present during charging. Be certain there is

sufficient ventilation to release the gasses.

Avoid direct sunlight and do not install in locations where water can enter the

controller.

Loose power connections and/or corroded wires may result in resistive connections

that melt wire insulation, burn surrounding materials, or even cause fire. Ensure

tight connections and use cable clamps to secure cables and prevent them from

swaying in mobile applications.

Use with Gel, Sealed or Flooded batteries only.

Battery connection may be wired to one battery or a bank of batteries. The following

instructions refer to a singular battery, but it is implied that the battery connection

can be made to either one battery or a group of batteries in a battery bank.

Select the system cables according to 3A/mm2current density.

3.2 Mounting

NOTE: When mounting the Tracer, ensure free air through the controller heat

sink fins. There should be at least 150mm of clearance above and below the

controller to allow for cooling. If mounted in an enclosure, ventilation is highly

recommended.

WARNING: Risk of explosion! Never install the Tracer in a sealed enclose with

flooded batteries! Do not install in a confined area where battery gas

can accumulate.

Step 1: Choose Mounting Location

Locate the Tracer on a vertical surface protected from direct sun, high

temperature, and water.

Step 2: Check for Clearance

Place the Tracer in the location where it will be mounted. Verify that there is

sufficient room to run wires and that there is sufficient room above and below the

controller for air flow.

Step 3: Mark Holes

Use a pencil or pen to mark the four (4) mounting hole locations on the mounting

surface.

Step 4: Drill Holes

Remove the controller and drill four sizeable holes in the marked locations.

Step 5: Secure Controller

Place the controller on the surface and align the mounting holes with the drilled

holes in step 4. Secure the controller in place using the mounting screws.

3.3 Wiring

NOTE: A recommended connection order has been provided for maximum

safety during installation.

NOTE: The Tracer is a negative ground controller. Any negative connection of

solar module, battery or load can be earth grounded as required. Grounding is

recommended.

CAUTION: Don’t connect the loads with surge power exceeding the ratings of

the controller.

CAUTION: For mobile applications, be sure to secure all wiring. Use cable

clamps to prevent cables from swaying when the vehicle is in motion. Unsecured

cables create loose and resistive connections which may lead to excessive heating

and/or fire.

Step 1: Battery Wiring

WARNING: Risk of explosion or fire! Never short circuit battery positive (+)

and negative (-) or cables

Figure 3-1 Battery wiring

Fuse

Battery

This manual suits for next models

Table of contents

Other EP Solar Controllers manuals

EP Solar

EP Solar ViewStar Series User manual

EP Solar

EP Solar EPIPDB-COM series User manual

EP Solar

EP Solar LS1024RD User manual

EP Solar

EP Solar LS1024RPD User manual

EP Solar

EP Solar Tracer-1206RN User manual

EP Solar

EP Solar SS1024R User manual

EP Solar

EP Solar Tracer-2210RN User manual

EP Solar

EP Solar Tracer1215BN User manual

EP Solar

EP Solar LandStar LS-EU Series User manual

EP Solar

EP Solar LS2024B User manual

EP Solar

EP Solar EPRC10-EC User manual

EP Solar

EP Solar LS1024BP User manual

EP Solar

EP Solar LS1024R User manual

EP Solar

EP Solar ViewStar MT-100 User manual

EP Solar

EP Solar Tracer-3215RN User manual

EP Solar

EP Solar ET2415N User manual

EP Solar

EP Solar LS0512R User manual

EP Solar

EP Solar EPIP20-LT Series User manual

EP Solar

EP Solar EPHC Series User manual

EP Solar

EP Solar LandStar LS0524R User manual

EP Solar

EP Solar LS1024 User manual

EP Solar

EP Solar eTracer ET4415BND User manual

EP Solar

EP Solar LS1024RP User manual

EP Solar

EP Solar EPHC10-EC series User manual

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual