Emerson Fisher easy-Drive 200L User manual

www.Fisher.com

Fisher™easy-Drive™200L

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 1.................................

Specifications 3...............................

Educational Services 3.........................

Installation 3..................................

Special Instructions for “Safe Use” and Installations

in Hazardous Locations 4.....................

Actuator Mounting 4..........................

Startup Overview 6............................

Configuration 11..............................

Control Method Configuration 11............

Modbus Setup 11.............................

Connecting using the Fisher easy-Drive

configuration software 12................

Initial Setup 13............................

Calibration Instructions 13..................

Operational Verification 15..................

Troubleshooting 17.............................

Maintenance 18................................

Disassembly 18................................

Parts Ordering 21...............................

Parts Kits 21...................................

Parts List 21...................................

Appendix A - Modbus 23.........................

Appendix B - Certificate of Conformance 29.........

Figure 1. Fisher easy-Drive 200L

X1520-1

Introduction

Scope of Manual

If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual (D104551X012).

This instruction manual provides installation, maintenance, and parts information for the easy-Drive

200L. Do not install, operate, or maintain an easy-Drive 200L without being fully trained and qualified in

valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or

property damage, it is important to carefully read, understand, and follow all the contents of this

manual, including all safety cautions and warnings. If you have any questions about these instructions,

contact your Emerson sales office before proceeding.

Description

The easy-Drive 200L is a compact, rugged electric actuator designed primarily for high‐pressure throttling

applications. This actuator is ideal for use on pressure and flow control applications.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Table 1. Specifications

Available Actuator Configurations

Positioning

Power Requirements

11-30 VDC, minimum 4 amp power supply required

(fuse to 5 amps)

Material Temperature Capabilities

Electric Actuator Assembly:

-20C (-4F) to 70C (158F)

Maximum Current Draw

4 amps

Idle Current Draw

15 mA at 24 VDC, 25 mA at 12 VDC

Conduit Connections

Two 3/4 NPT connections

Maximum Stroke Length

19 mm (0.75 inch)

Maximum Thrust

3336 N (750 lbf)

Average Thrust

2446 N (550 lbf)

Nominal Stroke Speed(1)

3.9 mm/s (0.15 inch/s) at 24 VDC

2.2 mm/s (0.09 inch/s) at 12 VDC

Hazardous Area Approvals

CSA (C/US): ExplosionProof Class I, Division 1,

Groups C and D, T6, Ex db IIA T6, Class I, Zone 1,

AEx db IIA T6

ATEX Flameproof - Gas:

II 2 G, Ex db IIA T6 Gb

IECEx Flameproof - Gas: Ex db IIA T6 Gb

Enclosure Rating

Type 4X and IP66

Duty Cycle

50% maximum

Enclosure Material

Cast aluminum alloy with powder coat paint

Approximate Weight

9.5 kg (21 lbs)

1. 10% variation can be expected, based on temperature and pressure of application.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Specifications

Table 1 lists specifications for the easy-Drive 200L. Some of the specifications for a given actuator as it originally comes

from the factory are stamped on a nameplate located on the lower actuator enclosure.

Educational Services

Emerson Educational Services

Phone: +1-800-338-8158

E-mail: [email protected]

emerson.com/mytraining

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

To avoid personal injury or property damage caused by bursting of pressure‐retaining parts or by uncontrolled process

fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use

pressure‐relieving devices required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

WARNING

For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.

Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover

removed in a hazardous area.

For explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 in) from the

actuator. Personal injury or property damage may result from explosion if the seal is not installed.

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and

temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage

from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.

Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or

explosion.

WARNING

Avoid personal injury or property damage caused by possible actuator failure. The use of a rigidly‐mounted support on the

actuator casing may cause additional stress on the actuator leading to premature wear and/or failure of the actuator

components.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

1. The easy-Drive 200L can be installed in any position, but normally the actuator is vertical above the valve. Install the

valve per the manufactuer's guidelines and per any applicable local, regional, and national piping codes.

2. For explosion-proof applications, install rigid metal conduit and seal no more than 457 mm (18 in) from the

actuator.

3. Unused conduit ports must be sealed with an explosion-proof port plug.

Note

Plastic conduit ports provided by factory are to be removed prior to operation and replaced with an explosion-proof port plug.

Special Instructions for “Safe Use” and Installations in Hazardous

Locations

WARNING

To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an

explosion. Clean with a mild detergent and water only.

The enclosure is nonconducting and may generate an ignitioncapable level of electrostatic charges under certain extreme

conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external

conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.

Additionally, cleaning of the equipment shall only be done with a damp cloth.

To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer

fitted, at least one full thread shall remain free at the base of the hole.

Actuator Mounting

The following procedure describes how to mount an easy-Drive 200L actuator.

The actuator is shipped with the stem in the ideal coupling position; 6% off the lower actuator stop.

Note

Do not stroke the actuator prior to coupling the unit to the valve.

To reposition the actuator to the ideal coupling position calibrate the actuator as valve type “Stop-to-Stop”. Ensure the actuator is

able to travel making contact with its internal stops. Once calibration is complete command the valve to 6% open.

User designed and manufactured Mounting Kit and Stem Coupler will be needed to complete this procedure.

WARNING

To avoid personal injury or property damage, keep hands and tools out of the actuator stem travel path when moving the

actuator stem in the following steps.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

1. Supply a method of supporting the weight of the valve and actuator during assembly.

2. Push the valve stem down away from the actuator to the closed position for push down to close valves.

3. Mount the easy-Drive 200L to the mounting kit designed and supplied by the user.

a. Utilizing the wrench flats on the actuator yoke tighten the actuator yoke locknut to 205 NSm (151lbSft).

4. Lift or hoist the actuator and mounting assembly onto the valve and mate the mounting kit securely to the valve

following the valve manufacturer's guidelines.

Note

The valve stem must be fully in the down position.

5. Make the stem connection between the actuator and valve stems.

a. When installing the user-supplied stem connector the actuator stem’s threads should engage the threads of the

stem connector by a distance equal to or greater than the diameter of the actuator stem.

NOTICE

Incomplete engagement of the actuator stem in the stem connector can result in stripped threads or improper operation.

Be sure that the length of each stem clamped in the stem connector is equal to or greater than one diameter of that stem.

Damage to threads on either stem or in the stem connector can cause the parts to be replaced prematurely. Do not attempt

to remove the stem connector when force is applied to the stem.

6. Configure the actuator to the appropriate mode using the easy-Drive configurator tool. See Valve Type

Configuration section of this manual.

7. Calibrate the actuator. See Calibration Instructions section of this manual.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Startup Overview

Figure 2. Flowchart

PREPARE PER INSTRUCTIONS

IN INSTALLATION SECTION

POSITIONING OR

ON/OFF?

POSITIONING

ON/OFF

WIRE PER DIAGRAM FOR ON/OFF WIRE PER DIAGRAM FOR 4-20 mA

YES

FIRST TIME USING

Modbus?

CONNECT USB-TO-Modbus CONVERTER

TO INTERNET CONNECTED COMPUTER

CONNECT VIA Modbus TO VALVE AND

CONFIGURED REGISTERS

FOLLOW DRIVER INSTALLATION

INSTRUCTIONS FOR YOUR DEVICE

INSTALL easy-Drive CONFIGURATION OR

Modbus MASTER SOFTWARE

UNIT IS READY FOR OPERATION

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Figure 3. Fisher easy-Drive 200L Wiring Diagram

FIELD WIRING CONNECTIONS

MOTOR / GEARBOX ASSY

GEN 2 CONTROLLER

GE47302-7 TOP VIEW CONTROLLER

POWER AND

CONTROL TERMINAL

Power Requirements

Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the

application. A 4 amp (minimum) power supply is required.

Wiring Instructions

1. Observe local wiring requirements for hazardous location usage.

2. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.

3. 18 AWG (0.52 mm2) to 12 AWG (3.31 mm2) wire size required.

4. Fuse system to 5A.

5. Connect enclosure and analog signal shields.

6. Ensure power is turned off before connecting the wires.

Power

1. Connect 12 or 24 VDC reference to: –

2. Connect 12 or 24 VDC positive to: +

3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Figure 4. Wiring - Analog Input

Figure 5. Wiring - Dual Dry Contact

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Figure 6. Wiring - Single Dry Contact

Figure 7. Wiring - Modbus Input

Instruction Manual

D104331X012

easy-Drive 200L

May 2023

Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0)

Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1)

10 V, 25 mA max

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