Emerson PACSystems RX3i User manual

IMPORTANT PRODUCT INFORMATION

GFK-2573Z

Sep 2020

PACSystems™ RX3i PROFINET Controller

IC695PNC001-BDBD

Firmware Version 3.16

Includes conformal coat and low temperature module variants, if available.

The last two characters of the catalog number suffix may not increment with every firmware release beginning with IC695PNC001-BCBD Release 3.15.

GFK-2573Z Sep 2020

Warnings and Caution Notes as Used in this Publication

WARNING

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or

other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice

is used.

CAUTION

Caution notices are used where equipment might be damaged if care is not taken.

Note: Notes merely call attention to information that is especially significant to understanding and operating the

equipment.

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible

contingency to be met during installation, operation, and maintenance. The information is supplied for

informational purposes only, and Emerson makes no warranty as to the accuracy of the information included

herein. Changes, modifications, and/or improvements to equipment and specifications are made periodically and

these changes may or may not be reflected herein. It is understood that Emerson may make changes,

modifications, or improvements to the equipment referenced herein or to the document itself at any time. This

document is intended for trained personnel familiar with the Emerson products referenced herein.

Emerson may have patents or pending patent applications covering subject matter in this document. The

furnishing of this document does not provide any license whatsoever to any of these patents.

Emerson provides the following document and the information included therein as-is and without warranty of any

kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or

fitness for particular purpose.

GFK-2573Z Sep 2020

Overview

The PACSystems™RX3i PROFINET Controller module, IC695PNC001 or PNC001, connects a PACSystems RX3i

controller to a high-speed PROFINET local area network. It enables the RX3i controller to communicate with I/O

devices on the LAN. The PNC001 provides all the functions, services, and protocols required for certification as a

PROFINET I/O Version 2.2 I/O Controller, running at both 100 Mbps and 1 Gbps.

The PNC001 supports 10/100/1000 Mbps Copper, 100/1000 Mbps Multi-mode Fiber, and 100/1000 Mbps Single-

mode Fiber. The LAN can include media interfaces of more than one type. PROFINET communications on the LAN

require 100 and 1000 Mbps link speed. 10 Mbps cannot be used for PROFINET communications. However, 10 Mbps

can be used for other types of Ethernet traffic such as ping and telnet.

Features of the RX3i PNC001 include:

▪Full configuration services for the RX3i PROFINET Controller, plus all connected Emerson and third-party I/O-

Devices using PAC Machine Edition (PME).

▪Firmware upgrades using the WinLoader software utility (if the host CPU has a serial port) or using a Web-based

tool (if the host CPU has no serial port). Instructions are included with the firmware upgrade kit.

▪Support for star, ring, and daisy-chain/line network topologies.

▪Four switched Ethernet ports - two 8-conductor RJ-45 shielded twisted pair 10/100/1000 Mbps copper interfaces

and two Small Form-factor Pluggable (SFP) cages for user-supplied SFP devices.

▪Internal clock synchronized with the RX3i CPU for time-stamped diagnostics entries.

▪Restart pushbutton to manually restart the PNC001 without power cycling the system.

▪LEDs: OK, LAN, STATUS, CONFIG, ACTIVE, and Port LEDs.

▪Compliant with EU RoHS Directive using the following exemptions identified in the Annex: 7c-I and 7c-III.

Ordering Information

IC695PNC001

PACSystems RX3i PROFINET Controller Module 10/100/1000, 4 Ports - 2 SFP

connections, 2 Copper

IC695SPC100

RX3i 10/100/1000base-TX (CAT5 100m) SFP

IC695SPF002

RX3i 100Base-FX (fiber 2 km) SFP

IC695SPF550

RX3i 1000Base-SX (fiber 550 m) SFP (MMF)

IC695SPF010

RX3i 1000Base-LX (fiber 10 km) SFP (Single mode fiber - SMF)

GFK-2573Z Sep 2020

Specifications: PNC001

PROFINET Support

PROFINET Version 2.2 General Class A I/O-Controller.

Redundantly controlled operation conforms to PROFINET V2.3 Type S-2

System Redundancy.

RX3i CPU Compatibility

See Functional Compatibility section.

Power Requirements

PNC001-Ax

PNC001-Bxxx

3.3 Vdc: 0.6 A with no SFP devices

1.3 A maximum

(two SFP devices installed,

0.35 A per SFP device)

3.3 Vdc: 0.5 A with no SFP devices

1.2 A maximum

(two SFP devices installed,

0.35 A per SFP device)

5 Vdc: 1.5 A maximum

5 Vdc: 0.75 A maximum

Operating Temperature Range

PNC001-Ax: 0°C to 60°C PNC001-Bxxx: -25°C to 60°C

Maximum surrounding air temperature without a fan. A lower maximum

temperature may be required depending on PNC001 location and SFP

population. Refer to the section, Operating Range for Surrounding Air

Temperature (section 1.4) in PACSystems RX3i PROFINET I/O Controller Manual,

GFK-2571K or later.

Number of Port Connectors

Two RJ-45 and two SFP Cages

(SFP devices not included, available separately)

Micro USB Connector

One, for communication with a computer using Command Line Interface.

LAN

IEEE 802.2 Logical Link Control Class I

IEEE 802.3 CSMA/CD Medium Access Control 10/100/1000 Mbps

Maximum I/O Memory

128 Kbytes of combined input/output memory per PROFINET Controller

CPU Status Bits

PROFINET I/O Device Data Update Rates on the

PROFINET LAN

Configurable: 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, 32 ms, 64 ms, 128 ms, 256 ms

and 512 ms

Number of IP addresses

One

Number of MAC Addresses

Five. One per external port and one internal.

System Maximum Limits

PNCs per RX3i CPU

Four. Must be located in main rack. Cannot be located in a remote node.

I/O-Devices per I/O-Controller

128 per PROFINET Controller (Configured as an MRP Manager, the PNC001 is

limited to managing no more than 63 MRP Clients).

I/O-Devices per Network

255 per network, spread across up to 8 IO-Controllers

I/O-Devices per RX3i CPU

255 per RX3i CPU, spread across up to 4 PROFINET Controllers

I/O-Controllers per network

Number of PROFINET Slots per device

256

Number of PROFINET Subslots per slot

256

Number of PROFINET Submodules per RX3i

CPU

2048

Programmer Limits

Number of I/O-Controllers

128 (32 RX3i CPU targets × 4 IO-Controllers per RX3i CPU)

Number of I/O-Devices

4080 (255 per network × 16 PROFINET networks)

Total number of devices

4208 (does not include backplanes, power supplies, or I/O modules)

Hot-swappable

Yes

For product standards, general operating specifications, and installation requirements, refer to PACSystems RX3i System

Manual, GFK-2314.

GFK-2573Z Sep 2020

EMC Installation Requirements

To meet EN 55011 and FCC Class A radiated emissions, the Control system in which the IC695PNC001 module is used

shall be mounted in a metal enclosure when three or more IC695PNC001 modules are used. All surfaces of the

enclosure must be adequately grounded to adjacent surfaces to provide electrical conductivity. Wiring external to the

enclosure must be routed in metal conduit or the equivalent. The conduit must be mounted to the enclosure using

standard procedures and hardware to ensure electrical conductivity between the enclosure and conduit.

When installing, operating, or maintaining the IC695PNC001, personnel must ensure any electrostatic charge is

discharged through the use of a grounded ESD strap or other means.

Installation Location

This product is intended for use with the RX3i system. Its components are considered open equipment (having live

electrical parts that may be accessible to users) and must be installed in an ultimate enclosure that is manufactured to

provide safety. At a minimum, the enclosure shall provide a degree of protection against solid objects as small as

12mm (fingers, for example). This equates to a NEMA/UL Type 1 enclosure or an IEC60529 IP20 rating providing at

least a pollution degree 2 environment. For details about installing RX3i rack systems, refer to PACSystems RX3i System

Manual, GFK-2314.

Installation in Hazardous Areas

The following information is for products bearing the UL marking for Hazardous Areas or ATEX marking for explosive

atmospheres:

CLASS 1 DIVISION 2 GROUPS ABCD

▪This equipment is an open-type device and is meant to be installed in an enclosure suitable for the environment

that is only accessible with the use of a tool.

▪Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations, or nonhazardous locations only.

WARNING

EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES.

GFK-2573Z Sep 2020

ATEX Zone 2

This module must be mounted in an enclosure certified in accordance with EN60079-15 for use in Zone 2, Group IIC

and rated IP54. The enclosure shall only be able to be opened with the use of a tool.

Status Reporting

The PNC001 provides 32 bits of status information to a configured location in the RX3i CPU’s reference memory.

The status data consists of the Module OK bit, which indicates the health of the module itself, a status bit for each

external port, and a bit that indicates the connection status of the configured devices.

All Status bits are active high. The status location may be configured in %I, %Q, %AI, %AQ, %R, %G, %T, %M or %W or I/O

Variable reference memory in the RX3i CPU.

Status Bit Definitions

Bit

Name

Description

(lsb)

Module OK

Indicates the health of the PNC001 module.

1 indicates the module is functioning properly.

0 indicates the module is powering up or has failed.

Port1 Link Up

1 indicates the port is connected to another device and is operating correctly.

0 indicates the port is not connected to another device or the port has an error preventing

communications, or the SFP cage is empty or has an incompatible SFP device.

Port2 Link Up

Port3 Link Up

Port4 Link Up

Reserved

Reserved. Always 0.

Port3 SFP OK

Indicates the health of the SFP plugged in port 3.

1 indicates that the SFP matches configuration and is operational.

0 indicates that either the SFP does not match configuration or is not operational.

Port4 SFP OK

Indicates the health of the SFP plugged in port 4.

1 indicates that the SFP matches configuration and is operational.

0 indicates that either the SFP does not match configuration or is not operational.

All Devices

Connected3

1 indicates all configured devices are connected and communicating over PROFINET.

0 indicates no devices are configured or one or more configured devices have not established a

PROFINET connection.

Reserved

Always 0.

MRP Enabled

0 indicates that MRP is not enabled.

1 indicates that MRP is enabled.

MRP Role

If MRP is enabled:

0 indicates that the PNC001 is currently an MRP client.

1 indicates that the PNC001 is currently the MRP Manager.

If MRP is not enabled, this bit will be set to 0.

MRP Ring Status

If MRP is enabled and the PNC001 is currently the MRM:

0 indicates that the ring is open (ring broken).

1 indicates that the ring is closed (ring complete).

If MRP is not enabled or if the PNC001 is an MRC, this bit will be set to 0.

14-32

Reserved

Set to 0

It is recommended that the All Devices Connected status bit be checked first to determine whether all devices belonging to the PNC001 are functioning. If

this bit is 0, indicating that one or more devices is not OK, the PNIO_DEV_COMM function block can then be used to determine which specific devices are

not communicating. For details on this status bit, refer to the section entitled Status Reporting in the RX3i PROFINET I/O Controller Manual, GFK-2571.

GFK-2573Z Sep 2020

LEDs on the PROFINET Controller Module

The table below summarizes LED functions. Note that there are differences between the -Ax version and the -Bxxx

version. For detailed information refer to Installation and Diagnostics in PACSystems RX3i PROFINET I/O Controller

Manual, GFK-2571K or later.

Indicates whether the module is able to perform normal operation.

LAN

Indicates network packets are being processed by the network interface (not just passing through the embedded

switch).

STATUS

Indicates the condition of the PROFINET Controller during normal operation. It indicates whether an entry other

than the startup event is present in the module’s local log. STATUS can also indicate whether any of the MAC

addresses are invalid.

CONFIG

Indicates whether the module has received its configuration from the RX3i CPU.

ACTIVE

Indicates the status of PROFINET connections.

USB

Indicates activity on the USB port (-Ax version only).

Port LEDs

Indicate link speed, link connection and link activity corresponding to the four possible external Ethernet ports.

Note differences between -Ax hardware implementation and behavior versus that of -Bxxx. Refer to GFK-2571K or

later.

GFK-2573Z Sep 2020

Quick Start

Before installing and operating the PNC001, refer to PACSystems RX3i PROFINET I/O Controller Manual, GFK-2571 for

detailed information. Installation and initial startup procedures for the PNC001 include the following steps:

1. Pre-Installation check

2. Installing the PNC001 in an RX3i backplane

The PNC001 must be installed in the main (CPU) rack of the RX3i system, using a Universal Backplane such as

IC695CHS007, CHS012 or CHS016. The PNC001 supports insertion/removal while power is applied to the system (hot

swap). This includes backplane power and field power supplied to the PNC001.

The rear of the PNC001 (-Ax version only) has an exposed heat sink which must be engaged into the backplane. Before

inserting the module into the backplane, remove the plastic knockout from the slot where the module will be

installed. The installation slot must match the slot that is selected for the module in PME hardware configuration.

WARNING

Inserting or removing a PNC001 with power applied to the system may cause an electrical arc. This

can result in unexpected and potentially dangerous action by field devices. Arcing is an explosion

risk in hazardous locations. Be sure that the area is non-hazardous or remove system power

appropriately before removing or inserting a PNC001

3. Connecting the PNC001 to the PROFINET network and to a 10BaseT, 100BaseTX or 1000BaseT IEEE 802.3

network for general Ethernet communications

Note: Shielded cable is required for 1 Gbps operation.

CAUTION

Do not connect two or more ports on the PNC001 to the same device, either directly or indirectly,

unless Media Redundancy is enabled in the PNC001’s configuration.

If Media Redundancy will be used, do not close the network ring until after the Media Redundancy

configuration which contains one node as a Media Redundancy Manager (MRM) has been

downloaded to the PNC001. If a Media Redundancy Manager is not present, packets can

continuously cycle on the network, using up significant network bandwidth.

4. Installing SFP devices

WARNING

Optical SFPs use an invisible laser to generate a fiber-optic signal. Always keep the port covered if a

cable is not installed. Do not look into the open port if a cable is not installed.

WARNING

GFK-2573Z Sep 2020

If the surrounding air operating temperature of the PNC001 is greater than 40C, SFP devices could

have operating temperatures over 70 °C (158 °F). Under these conditions, for your safety, do not

use bare hands to remove an SFP device from the SFP cage. Use protective gloves or a tool (needle-

nose pliers) to avoid handling the hot SFP device directly when removing the SFP device.

5. Configuring the PNC001 and its I/O Devices on a PROFINET network

PME is the primary tool used to configure an RX3i PROFINET network. In addition, certain parameters can be set from a

computer through the PNC001’s Command Line Interface. For details on system planning and configuration, refer to

PACSystems RX3i PROFINET I/O Controller Manual, GFK-2571, Chapter 3.

CAUTION

Whenever an RX3i PNC001 is extracted from a powered RX3i backplane, it loses power

immediately which may result in data loss. Do not remove or insert the device while downloading

hardware configuration to the system.

When the PNC001 is plugged back into a powered backplane, the PNC001 restores data from the

internal non-volatile memory. If, however, the RX3i CPU has configuration data for the PROFINET

Controller, it re-delivers the data to the PNC001, superseding parameters previously stored in non-

volatile memory.

Release History

Version

Firmware

Revision

Date

Comments

IC695PNC001-BDBD

3.16

Sep

2020

Manufacturing update. No change to fit, form, or function.

IC695PNC001-BCBD

3.16

Aug

2020

Resolved a Loss of Device in an MRP Ring after the PNC001-Bxxx is reset.

IC695PNC001-BCBD2

3.15

Oct

2019

Rebranded the PNC001 to Emerson, applied patches for VxWorks URGENT/11

vulnerabilities, and made additional updates to enhance cyber security.

IC695PNC001-BBBC

3.11

May

2019

Resolves an issue sending COMMREQs to the IC695GCG001 Genius Communication

Gateway if its PROFINET Device ID is 128 or greater.

IC695PNC001-BBBB

3.10

Nov

2018

Hardware change: slight housing dimension change to address issue of difficulty

installing module into a slot with another module already installed in the left

adjacent slot.

IC695PNC001-BABB

3.10

Oct

2018

Corrects these issues: PROFINET IO Not Scanned After Loss of Both Critical Ring

Ports, Addition of IO Module Causes IO Device to Disconnect, and Bumpless IO Using

Link Change Detection May Fail Using a PNC001-Bxxx as a MRM. Also includes

updates to enhance cyber security.

IC695PNC001-BABA

3.00

Feb

2018

Redesign hardware and firmware for component obsolescence, reduce power

requirements, and comply with EU RoHS.

IC695PNC001-AN

2.27

May

2017

Adds support for the Genius Communication Gateway’s (GCG001) Switch BSM and

Enable/Disable Outputs COMMREQs.

GFK-2573Z Sep 2020

Version

Firmware

Revision

Date

Comments

IC695PNC001-AM

2.26

Jun

2016

Supports the Remote Get HART Device Information COMMREQ. Information from a

HART device connected to an RX3i Analog Module in an IC695PNS001 RX3i

PROFINET Scanner may be read into the user application using the Remote Get HART

Device Information COMMREQ.

IC695PNC001-AL

2.25

Nov

2015

Supports extended PROFINET device Subslot Numbers in order to support additional

3rd party devices. The maximum Subslot Number has been increased from 255 to

21845.

IC695PNC001-AK

2.20

May

2015

Added support for HART®Pass Through feature set over PROFINET. A HART capable

PROFINET scanner (IC695PNS001 or IC695CEP001) must also be employed to

support the HART capable RX3i analog modules over PROFINET. The CPU used in the

application must also contain firmware which supports HART Pass Through.

IC695PNC001-AJ

2.11

Feb

2015

Increased number of PROFINET Devices that PNC001 can control from 64 to 128.

Still limited to 63 devices in an MRP Ring if the PNC001 is the MRP Ring Manager.

Added new SFP OK status bits to existing PNC001 status dword.

Introduced new Critical Network Port diagnostic fault configuration and logging.

Configuring ports as critical also forces Copper ports to 100 Mbps.

IC695PNC001-AH

2.05

Jun

2014

Adds support for COMMREQs required by the Genius Communication Gateway

(GCG001) module.

IC695PNC001-AG

2.00

Dec

2013

Adds remote PROFINET IO to PACSystems RX3i Hot Standby Redundancy systems.

Also adds MRP status bits.

For details, see New Features and Enhancements below.

IC695PNC001-AF

1.23

Aug

2013

Corrects issue storing PROFINET device configuration greater than 64K bytes in size.

For details, see RX3i PROFINET Controller IPI, GFK-2573F.

IC695PNC001-AE

1.22

Jul

2013

Corrects an issue where, in some configurations, the PNC001 entered a mode that

caused it to repeatedly power up.

IC695PNC001-AD

1.21

Jul

2012

Addresses a power-up issue affecting the following revisions IC695PNC001-AB and

IC695PNC001-AC.

Although no units that exhibited this issue were shipped, it is recommended to

update firmware to prevent the possibility of encountering a power up issue in the

field.

IC695PNC001-AC

1.20

Mar

2012

Adds support for up to 255 PROFINET IO Devices per RX3i CPU.

IC695PNC001-AB

1.10

Dec

2011

Adds support for SNMP and LLDP standards to facilitate network management.

Provides enhanced Revision Information in the Explore PROFINET Networks tool.

IC695PNC001-AA

1.00

Jun

2011

Initial release.

Supports GSDML Version 2.2 and earlier.

HART®is a registered trademark of the HART Communication Foundation of Austin, Texas USA. Any use of the term HART hereafter in this document, or any

document referenced by this document, implies the registered trademark.

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