Emerson Fisher D4 User manual

www.Fisher.com

Fisher™D4 Control Valve with Gen 2 easy-Drive™

Electric Actuator

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 3.................................

Specifications 3...............................

Educational Services 3.........................

Installation 4..................................

Special Instructions for “Safe Use” and Installations

in Hazardous Locations 5.....................

Startup Overview 6............................

Default Input Signals 11........................

Configuration 11..............................

Input Configuration 11.....................

Changing the Inputs from Default Settings 11..

Modbus Setup 11.............................

Connecting using the Fisher easy-Drive

configuration software 12................

Initial Setup 12............................

Calibration Instructions 13..................

Licensing 16..............................

Startup 18................................

Troubleshooting 19.............................

Maintenance 20................................

Valve Plug and Seat Ring 20.....................

Valve Packing 22..............................

Parts Ordering 25...............................

Parts Kits 25...................................

Figure 1. Fisher D4 Control Valve with Gen 2

easy-Drive Electric Actuator

W9933-5

Repair Kits 25..................................

Parts List 26...................................

Appendix A - Modbus 29.........................

Appendix B - Certificate of Conformance 34.........

Introduction

Scope of Manual

This instruction manual provides installation, maintenance, and parts information for the Fisher D4 control valve with

Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D4 with easy-Drive Instruction Manual,

(D103597X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual,

(D104551X012).

Do not install, operate, or maintain a D4 control valve with Gen 2 easy-Drive electric actuator without

being fully trained and qualified in valve, actuator, and accessory installation, operation, and

maintenance. To avoid personal injury or property damage, it is important to carefully read, understand,

and follow all the contents of this manual, including all safety cautions and warnings. If you have any

questions about these instructions, contact your Emerson sales office before proceeding.

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Table 1. Specifications

Valve Body Sizes and End Connection Styles(1)

See table 2

Maximum Inlet Pressures and Temperatures(1)

If the valve nameplate shows an ASME

pressure‐temperature class, maximum inlet pressure

and temperature is consistent with the applicable

class per ASME B16.34. If the nameplate does not

show an ASME class, it will show a maximum cold

working pressure at 38_C (100_F) (for example, 293

bar [4250 psi])

Maximum Pressure Drops(1)

See table 4

Shutoff Classification per ANSI/FCI 70‐2

and IEC 60534‐4

Class IV

Material Temperature Capabilities(1)

Valve Body Assembly:

Standard Bonnet O‐Ring: -40 to 135°C (-40 to 275°F)

Optional Fluorocarbon Bonnet O‐Ring: -23 to 204°C

(-10 to 400°F)

Flow Characteristic

Equal percentage

Flow Direction

Flow up only

Port Diameters

See table 2

Valve Plug Travel

19 mm (0.75 inch)

Valve Plug Style

Micro‐Form valve plug

Available Actuator Configurations

On/off (snap acting)

Positioning (flow or pressure control)

Power Requirements

9-30VDC, minimum 4 amp power supply required

(fuse to 5 amps)

Maximum Current Draw

4 amps

Idle Current Draw

15 mA at 24VDC, 25 mA at 12VDC

Conduit Connections

Two 3/4 NPT connections

Stroke Length

19 mm (0.75 inch)

Nominal Stroke Speed(2)

3.9 mm/s (0.15 inch/s) at 24 VDC

2.2 mm/s (0.09 inch/s) at 12 VDC

Hazardous Area Approvals

CSA (C/US): ExplosionProof Class I, Division 1,

Groups C and D, T6, Ex d IIA T6, Class I, Zone 1, AEx d

IIA T6

ATEX Flameproof - Gas:

II 2 G, Ex db IIA T6

IECEx Flameproof - Gas: Ex db IIA T6

Enclosure Rating

Type 4X and IP66

Duty Cycle

50% maximum

Enclosure Material

Cast aluminum alloy with powder coat paint

Approximate Weight:

22 - 51 kg (49 - 113 lbs), depending upon

construction

1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded.

2. 10% variation can be expected, based on temperature and pressure of application.

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Description

The D4 control valve with easy-Drive electric actuator is a compact, rugged valve designed primarily for high‐pressure

throttling applications. This valve is ideal for use on pressure and flow control applications within the oil and gas

production industry. The D4 valve also makes an excellent dump valve for high‐pressure separators and scrubbers.

The D4 control valve meets the metallurgical requirements of NACE MR0175/ISO 15156 without environmental limits

for temperatures below 135_C (275_F). If the temperature is above 135_C (275_F), the N07718 Belleville washers will

impose some limits, as shown in table 3.

Specifications

Table 1 lists specifications for the D4 control valve with easy-Drive electric actuator. Some of the specifications for a

given control valve as it originally comes from the factory are stamped on a nameplate located on the lower actuator

enclosure.

Educational Services

For information on available courses for the Fisher D4 control valve with easy-Drive electric actuator, as well as a

variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Table 2. Valve Sizes and Connection Styles

VALVE

SIZE,

NPS

PORT

DIAMETER,

(INCHES)

SCREWED RAISED FACE (RF) FLANGED RING TYPE JOINT

(RTJ) FLANGED

4250 psi CL150 CL300 CL600 CL900 and

CL1500 CL600 CL900 and

CL1500

10.25, 0.375,

0.5, 0.75 X X X X X X X

20.25, 0.375, 0.5

0.75, 1, 1.25 X X X X X X X

X = Available construction.

Table 3. D4 Environmental Limits for NACE MR0175/ISO 15156 with Sour Trim

MAXIMUM TEMPERATURE MAXIMUM H2S PARTIAL PRESSURE COMPATIBLE WITH

ELEMENTAL SULFUR

_C_F MPa psia

232 450 0.2 30 No

204 400 1.4 200 No

199 390 2.3 330 No

191 375 2.5 360 No

149 300 2.8 400 No

135 275 No Limit Yes

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Table 4. Fisher D4 easy-Drive Maximum Pressure Drop

PORT DIAMETER MAXIMUM PRESSURE DROP(1)

mm Inch Bar psi

6.4

9.5

12.7

19.1

25.4

31.8

0.25

0.375

0.5

0.75

1.25

293

247

105

4250(1)

3576(1)

1518

814

495

1. Downstream pressure, P2, is limited to 2250 psig.

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

To avoid personal injury or property damage caused by bursting of pressure‐retaining parts or by uncontrolled process

fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use

pressure‐relieving devices required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

WARNING

For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.

Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover

removed in a hazardous area.

For explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the

actuator. Personal injury or property damage may result from explosion if the seal is not installed.

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and

temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage

from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.

Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or

explosion.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Since some body/trim material combinations

are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first

contacting your Emerson sales office.

To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have

collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline.

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

WARNING

Avoid personal injury or property damage caused by possible actuator failure. The use of a rigidly‐mounted support on the

actuator casing may cause additional stress on the actuator leading to premature wear and/or failure of the actuator

components.

CAUTION

To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have

collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline.

1. Before installing the control valve assembly, inspect it for any damage and for any foreign material that may have

collected in the valve body.

2. Remove any pipe scale, welding slag, and other foreign material from the pipeline.

3. The control valve can be installed in any position, but normally the actuator is vertical above the valve. Install the

valve so the flow direction arrow on the side of the valve indicates the direction of the process flow.

4. Install the valve following local and national piping codes when they apply to the application. For screwed

connections, treat the external pipe threads with a good grade pipe compound. For flanged valves, use suitable

gaskets between valve and pipeline flanges.

5. If continuous operation is required during maintenance and inspection, install a conventional three‐valve bypass

around the valve.

Special Instructions for “Safe Use” and Installations in Hazardous

Locations

ATEX/IECEx

WARNING

To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an

explosion. Clean with a mild detergent and water only.

The enclosure is nonconducting and may generate an ignitioncapable level of electrosatic charges under certain extreme

conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external

conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.

Additionally, cleaning of the equipment shall only be done with a damp cloth.

To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer

fitted, at least one full thread shall remain free at the base of the hole.

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Startup Overview

Figure 2. Flowchart

PREPARE PER INSTRUCTIONS

IN INSTALLATION SECTION

POSITIONING OR

ON/OFF?

POSITIONING

ON/OFF

WIRE PER DIAGRAM FOR L2e WIRE PER DIAGRAM FOR 4-20 mA

YES

ARE YOU USING

Modbus?

FIRST TIME USING

Modbus?

CONNECT USB-TO-Modbus CONVERTER

TO INTERNET CONNECTED COMPUTER

CONNECT VIA Modbus TO VALVE AND

MONITOR DESIRED REGISTERS

FOLLOW DRIVER INSTALLATION

INSTRUCTIONS FOR YOUR DEVICE

INSTALL easy-Drive CONFIGURATION OR

Modbus MASTER SOFTWARE

UNIT IS READY FOR OPERATION

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 3. Fisher D4 Valve with Gen 2 easy-Drive Actuator Wiring Diagram

FIELD WIRING CONNECTIONS

MOTOR / GEARBOX ASSY

(GE84238)

CONTROLLER

POWER AND

CONTROL TERMINAL

GE47302-7

TOP VIEW CONTROLLER

Power Requirements

Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the

application. A 4 amp (minimum) power supply is required.

Wiring Instructions

1. Observe local wiring requirements for hazardous location usage.

2. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.

3. 18AWG (0.52mm2) to 12AWG (3.31mm2) wire size required.

4. Fuse system to 5A.

5. Connect enclosure and analog signal shields.

6. Ensure power is turned off before connecting the wires.

Power

1. Connect 12 or 24 VDC reference to: –

2. Connect 12 or 24 VDC positive to: +

3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 4. Wiring - Analog Input

Figure 5. Wiring - L2e

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 6. Wiring - Single Dry Contact

Figure 7. Wiring - Modbus Input

Instruction Manual

D104188X012

D4 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0)

Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1)

10V, 25mA max

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