Emerson Bettis G Series User manual

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

January 2021

Bettis G-Series

Acculine Drive Shaft Replacement

Notes

January 2021

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

This page intentionally left blank.

iTable of Contents

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

Table of Contents

January 2021

Table of Contents

Section 1: Introduction

1.1 General Service Information.......................................................................... 1

1.2 Denitions .................................................................................................... 2

1.3 General Safety Information ........................................................................... 2

1.4 Service Support Items................................................................................... 3

1.5 Lubrication and Fluid Requirements .............................................................. 3

Section 2: Removal and Installation

2.1 Acculine Drive Shaft Removal........................................................................ 4

2.2 New Acculine Drive Shaft Installation ............................................................ 6

Section 3: Actuator Support Information

3.1 G01 Tool Style and Wrench Size .................................................................... 9

3.2 G2 Tool Style and Wrench Size..................................................................... 10

3.3 G3 Tool Style and Wrench Size..................................................................... 10

3.4 G4 Tool Style and Wrench Size..................................................................... 11

3.5 G5 Tool Style and Wrench Size..................................................................... 11

3.6 G7 Tool Style and Wrench Size..................................................................... 12

3.7 G8 Tool Style and Wrench Size..................................................................... 12

3.8 G10 Tool Style and Wrench Size .................................................................. 13

Notes

January 2021

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

This page intentionally left blank.

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

January 2021

Introduction 1

Section 1: Introduction

1.1 General Service Information

1.1.1 This service procedure is offered as a guide to enable Bettis™ Acculine drive shaft

replacement to be performed on Bettis™ G01 - G13 G-Series Actuators.

1.1.2 This procedure is applicable with the understanding that all electrical power and

pneumatic pressure has been removed from the actuator.

1.1.3 Remove all piping and mounted accessories that will interfere with the module(s)

that are to be worked on.

1.1.4 This procedure should only be implemented by a technically competent technician

who should take care to observe good workmanship practices.

1.1.5 Numbers in parentheses, ( ) indicate the bubble number (reference number) used

on the Bettis assembly drawing and Actuator Parts List.

1.1.6 This procedure is written using the stop screw side of the housing (1 - 10) as a

reference and this side will be considered the front side of the actuator.

The housing cover (1 - 20) will be the top of the actuator.

1.1.7 When removing seals from seal grooves, use a commercial seal removing tool or a

small screwdriver with sharp corners rounded off.

1.1.8 Use a non-hardening thread sealant on all pipe threads.

! CAUTION

Apply the thread sealant per the manufacturer’s instructions.

1.1.9 Bettis recommends that disassembly of the actuator components should be done

in a clean area on a workbench.

January 2021

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

Introduction2

Section 1: Introduction

Header Font size can

be adjustable from

12 to 10

and 10 to 9

1.2 Denitions

! WARNING

If not observed, user incurs a high risk of severe damage to actuator and/or fatal injury

to personnel.

! CAUTION

If not observed, user may incur damage to actuator and/or injury to personnel.

NOTE:

Advisory and information comments provided to assist maintenance personnel to carry out

maintenance procedures.

1.3 General Safety Information

Products supplied by Bettis, in its “as shipped” condition, are intrinsically safe if the

instructions contained within this Service Instruction are strictly adhered to and executed

by well trained, equipped, prepared and competent personnel.

! WARNING

For the protection of personnel working on Bettis actuators, this procedure should be

reviewed and implemented for safe disassembly and reassembly. Close attention should be

noted to the WARNINGS, CAUTIONS and NOTES contained in this procedure.

! WARNING

This procedure should not supersede or replace any customer’s plant safety or work

procedures. If a conict arises between this procedure and the customer’s procedures the

differences should be resolved in writing between an authorized customer's representative

and an authorized Bettis representative.

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

January 2021

Introduction 3

Section 1: Introduction

1.4 Service Support Items

1.4.1 Bettis module service kits.

1.4.2 Commercial leak testing solution.

1.4.3 Non-hardening thread sealant.

1.5 Lubrication and Fluid Requirements

NOTE:

Lubricants and hydraulic uids other than those listed in steps 1.5.1 and 1.5.2 should not

be used without prior written approval of Bettis Product Engineering.

1.5.1 Lubricants:

All temperature services (-20 °F to +350 °F) / (-29 °C to 176 °C) use Bettis ESL-5

lubricant. ESL-5 lubricant is contained in the Bettis module service kit in tubes or

cans and they are marked ESL-5 and 10 lubricant. For low temperature service

(-40 °F to 150 °F) / (-40 °C to 65.6 °C) use ESL 15 lubricant. ESL 15 lubricant is

contained in low temperature Bettis module service kits in tubes or cans and they

are marked ESL 15 lubricant.

1.5.2 Fluids:

M18 Manual Hydraulic Override System – Standard and high temperature

service (-20 °F to +350 °F) / (-28.9 °C to 176.6 °C) use Shell Tellus T-32 Automatic

Transmission Fluid. Low temperature service (-40 °F to 150 °F) / (-40 °C to 65.6 °C)

use Univis J13 or HVI 13 Hydraulic Fluid.

1.6 General Tool Information

1.6.1 Tools:

All tools/Hexagons are American Standard inch. Large adjustable wrench,

two (2) large screwdrivers, Allen wrench set, set of open/box end wrenches,

rubber or leather mallet, torque wrench (up to 1200 lbf-ft / 1627 Nm), breaker bar,

small drift punch and a drive socket set. For recommended tool and wrench sizes

refer to Section 3, Tables 1 through 8.

January 2021

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

Removal and Installation4

Section 2: Removal and Installation

2.1 Acculine Drive Shaft Removal

! WARNING

It is possible, that the actuator may contain a dangerous gas and/or liquids. Ensure that

all proper measures have been taken to prevent exposure or release of these types of

contaminants before commencing any work.

! WARNING

If not already removed disconnect all operating pressure from actuator power cylinders.

! WARNING

The spring cartridge must be checked to verify that the spring(s) are in their extended

position before the spring cartridge is removed from the actuator.

2.1.1 Remove the plastic position indicator (1 - 220), unscrew Hex head screws

(1 - 160) and remove the screws (1 - 160) and washers (1 - 170) from actuators.

Refer to Section 3 for screw size.

Figure 1

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

January 2021

Removal and Installation 5

Section 2: Removal and Installation

2.1.2 Remove the yoke cover (1 - 150) from the actuator.

Figure 2

2.1.3 Remove the position indicator assembly (1 - 140) from the actuator.

Figure 3

January 2021

Installation, Operation and Maintenance Manual

VA-DC-000-1931 Rev. 0

Removal and Installation6

Section 2: Removal and Installation

2.1.4 Use proper tools to remove the spring pin (1 - 100) from the actuator.

Figure 4

2.2 New Acculine Drive Shaft Installation

NOTE:

Properly clean the surfaces before installation to ensure better actuator performance.

2.2.1 Insert the new spring pin (1 - 100) into the yoke, spring pin is provided in the

service kit.

Figure 5

Other manuals for Bettis G Series

This manual suits for next models

Table of contents

Other Emerson Controllers manuals

Emerson

Emerson AVENTICS Sentronic D User manual

Emerson

Emerson Tescom 44-3400 Series User manual

Emerson

Emerson dixell XW20LR Wiring diagram

Emerson

Emerson Bettis 2000 Series Manual

Emerson

Emerson Fisher 480 Series User manual

Emerson

Emerson Copeland XCM25D Instruction Manual

Emerson

Emerson Fisher FIELDVUE DVC6000 User manual

Emerson

Emerson Dixell XRB Wiring diagram

Emerson

Emerson Dixell XR60C Wiring diagram

Emerson

Emerson Bettis Nuclear Series User manual

Emerson

Emerson Dixell XR70CX Wiring diagram

Emerson

Emerson Digitax ST User manual

Emerson

Emerson Fisher MR95 Series User manual

Emerson

Emerson ECD-002 User manual

Emerson

Emerson EIM HQ Series User manual

Emerson

Emerson Fisher 1098-EGR User manual

Emerson

Emerson FISHER SR8 User manual

Emerson

Emerson Bettis TEC2 User manual

Emerson

Emerson dixell XW60K User manual

Emerson

Emerson Unidrive M100 Use and maintenance manual

Emerson

Emerson Fisher 1078 User manual

Emerson

Emerson 289A User manual

Emerson

Emerson Fisher 1052 User manual

Emerson

Emerson Fisher SR5 User manual

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual

3M MicroTouch EX113 reference guide