Emerson Asco Bio-Pure User manual

Installation, Operation

and Maintenance Manual

Bio-Pure

Designed and Manufactured by ITT

IOM.BP.ASCO.en-US.2017-11

Table of Contents

Bio-Pure Installation, Operation, and Maintenance Manual 1

Table of Contents

Introduction and Safety .......................................................................................................... 2

Safety message levels ............................................................................................................ 2

User health and safety ............................................................................................................ 2

Transportation and storage .................................................................................................... 5

Handling and unpacking guidelines ........................................................................................ 5

Storage, disposal, and return requirements ............................................................................ 5

Product Description ................................................................................................................ 6

Bio-Pure identification ............................................................................................................. 6

Bonnet description .................................................................................................................. 7

Valve diaphragm identification ................................................................................................ 7

Installation ............................................................................................................................... 9

Install the valve and topworks ................................................................................................. 9

Mount the topworks to the valve .............................................................................................. 9

Tighten the bonnet fasteners .................................................................................................. 9

Fastener torque table for valve body to topworks ............................................................... 10

Operation ............................................................................................................................... 11

Actuator operating pressure .................................................................................................. 11

Maintenance ........................................................................................................................... 12

Precautions ........................................................................................................................... 12

Inspection ............................................................................................................................. 12

Disassemble the valve .......................................................................................................... 12

Replace the valve diaphragm ................................................................................................ 13

Travel (closing) stop for manual valve ................................................................................... 14

Adjust the travel (closing) stop with air pressure ................................................................ 15

Adjust the travel (closing) stop without air pressure ........................................................... 15

Lubrication requirements ...................................................................................................... 15

Parts Listing and Cross-Sectional Drawings ...................................................................... 16

Bio-Pure manual topworks .................................................................................................... 16

Bio-Pure COP manual topworks ........................................................................................... 17

Bio-Pure AXS actuator .......................................................................................................... 18

Designed and Manufactured by ITT

Introduction and Safety

Bio-Pure Installation, Operation, and Maintenance Manual2

Introduction and Safety

Safety message levels

Definitions

Safety message level Indication

DANGER: A hazardous situation which, if not avoided, will

result in death or serious injury

WARNING: A hazardous situation which, if not avoided,

could result in death or serious injury

CAUTION: A hazardous situation which, if not avoided,

could result in minor or moderate injury

Electrical Hazard: The possibility of electrical risks if instructions

are not followed in a proper manner

NOTICE: • A potential situation which, if not avoided,

could result in an undesirable result or

state

• A practice not related to personal injury

User health and safety

General precautions

This product is designed and manufactured using good workmanship and materials, and meets

all applicable industry standards. This product should be used only as recommended by ITT or

ASCO.

WARNING:

• Misapplication of the valve can result in injury or property damage. Select valves and valve

components of the proper materials and make sure that they are consistent with your

specific performance requirements. Incorrect application of this product includes but is not

limited to:

• Exceeding the pressure or temperature rating

• Failing to maintain this product according to the recommendations

• Using this product to contain or control media that is incompatible with the materials of

construction

• Proper containment or protection from hazardous media must be provided by the end

user to protect employees and the environment from valve discharge.

• If the product exhibits any indication of leakage, do not operate. Isolate the product and

either repair it or replace it as outlined within this manual.

Designed and Manufactured by ITT

Introduction and Safety

Bio-Pure Installation, Operation, and Maintenance Manual 3

Qualifications and training

The personnel responsible for the assembly, operation, inspection, and maintenance of the

valve must be appropriately qualified. The operating company must do the following tasks:

• Define the responsibilities and competency of all personnel handling this equipment.

• Provide instruction and training.

• Ensure that the contents of the operating instructions have been fully understood by the

personnel.

Instruction and training can be carried out by ASCO as the reseller of the valve by order of the

manufacturer.

Non-compliance risks

Failure to comply with all safety precautions can result in the following conditions:

• Death or serious injury due to electrical, mechanical, and chemical influences

• Environmental damage due to the leakage of dangerous materials

• Product damage

• Property damage

• Loss of all claims for damages

Operational safety precautions

Be aware of these safety precautions when operating this product:

• Do not leave hot or cold components of the product unsecured against contact if they are a

source of danger.

• Do not remove the contact guard for moving parts when the product is in operation. Never

operate the product without the contact guard installed.

• Do not hang items from the product. Any accessories must be firmly or permanently

attached.

• Do not use the product as a step or hand hold.

• Do not paint over the identification tag, warnings, notices, or other identification marks

associated with the product.

• PTFE diaphragms emit toxic fumes due to thermal decomposition at temperatures of

380°C | 716°F or greater.

Maintenance safety precautions

Be aware of these safety precautions when performing maintenance on this product:

• You must decontaminate the product if it has been exposed to harmful substances such as

caustic chemicals.

• Work on externally actuated valves should only be performed when the valve is removed

from service.

• On completion of work, all safety and protective equipment must immediately be fitted

again or reactivated.

• Before the re-operation, pay attention to the points in the following sections.

Use of unauthorized parts

Reconstruction or modification of the product is only permissible after consultation with ITT.

Genuine spare parts and accessories authorized by ITT serve to maintain safety. Use of non-

genuine ITT parts can annul liability of the manufacturer for the consequences. ITT parts are

not to be used in conjunction with products not supplied by ITT as this improper use can annul

all liability for the consequences.

The use of diaphragms other than genuine ITT diaphragms violates diaphragm valve industry

standard MSS SP-88. Valve pressure, temperature, and overall performance can not be

guaranteed.

Designed and Manufactured by ITT

Introduction and Safety

Bio-Pure Installation, Operation, and Maintenance Manual4

Unacceptable modes of operation

The operational reliability of this product is only guaranteed when it is used as designated. The

operating limits given on the identification tag and in the data sheet may not be exceeded under

any circumstances. If the identification tag is missing or worn, contact ASCO for specific

instructions.

Do not use "cheater bars" to operate manual valves. Damage to the valve or personal injury

could result.

Designed and Manufactured by ITT

Transportation and storage

Bio-Pure Installation, Operation, and Maintenance Manual 5

Transportation and storage

Handling and unpacking guidelines

CAUTION:

Always observe the applicable standards and regulations regarding the prevention of

accidents when handling the product.

Handling guidelines

Follow these guidelines when handling the product to prevent damage:

• Use care when handling the product.

• Leave protective caps and covers on the product until installation.

Unpacking guidelines

Follow these guidelines when unpacking the product:

1. Inspect the package for damaged or missing items upon delivery.

2. Note any damaged or missing items on the receipt and freight bill.

3. Do not lift or pull on the electrical conduit lines. Doing so may cause the POC switches to

come out of calibration.

Storage, disposal, and return requirements

Storage If you are not immediately installing the product after delivery, store it as follows:

• Store the product in a dry room that maintains a constant temperature.

• Make sure that the products are not stacked on top of one another.

Disposal Dispose of this product and associated components in compliance with federal, state, and local

regulations.

Return Ensure these requirements are met before you return a product to ASCO:

• Contact ASCO for specific instructions on how to return the product.

• Clean the valve of all hazardous material.

• Complete a Material Safety Data Sheet or Process Data Sheet for any process fluid that

could remain on the valve.

• Obtain a Return Material Authorization from the factory.

Designed and Manufactured by ITT

Product Description

Bio-Pure Installation, Operation, and Maintenance Manual6

Product Description

Bio-Pure identification

Model number The Bio-Pure model numbers contains the following:

Table 1: Body type

Code Description

BP Forging

Table 2: Diaphragm type

Code Description

17 EPDM

TM17 PTFE

Table 3: Manual topworks

Code Description

BPM Manual bonnet

BPMC Manual bonnet sealed (COP)

Table 4: Actuated topworks

Code Description

AXS29 Fail close 90# spring package

AXS26 Fail close 60# spring package

AXS1 Fail open

AXS3 Double acting

Table 5: Examples

Model number Description

BP-TM17-BPM Bio-Pure forging with a PTFE diaphragm and manu-

al bonnet

BP-17-AXS29 Bio-Pure forging with a EPDM diaphragm and fail

close 90# spring package

Designed and Manufactured by ITT

Product Description

Bio-Pure Installation, Operation, and Maintenance Manual 7

Bonnet description

Manual and actuator bonnet

The manual bonnet and actuator bonnet are non-sealed and have a weep hole that permits

leakage of the process fluid if the diaphragm ruptures.

Manual bonnet sealed (COP)

The manual bonnet sealed (COP) does not include a weep hole or V-notch vent plug. The COP

manual topworks can only be cleaned (submerged) when the topworks is assembled to a valve

body.

Valve diaphragm identification

Diaphragm tab codes

All diaphragm materials and physical properties are batch traceable via permanent codes

molded into the diaphragm tabs. The molding date, grade of diaphragm, and size provide

traceability to original batch records.

1. Date code

2. Batch code

Figure 2: Elastomer diaphragm front

1. Supplier code

2. Material code

Figure 3: Elastomer diaphragm back

Designed and Manufactured by ITT

Product Description

Bio-Pure Installation, Operation, and Maintenance Manual8

1. Date code

2. Material code

Figure 4: PTFE diaphragm

Designed and Manufactured by ITT

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