Emerson Baumann 83000 User manual

www.Fisher.com

Baumannt83000 Sanitary Angle

Control Valve

Contents

Introduction 1.................................

Scope of Manual 1.........................

Safety Precautions 2........................

Maintenance 3..............................

Installation 3................................

Air Piping 4................................

Flow Direction 4............................

Disassembly 4.............................

Lapping Sealing Surfaces 4..................

Bonnet Maintenance 4......................

Valve Body to Bonnet Assembly 5............

Calibration 5...............................

Parts Ordering 5.............................

Dimensions and Weights 9...................

Introduction

The Baumann 83000 Sanitary angle control valve

(figures 1 and 2) features a packless design and is

intended for laboratory flow rates as low as 0.001

liters per minute (l/m) with a Cv range of 0.00001 to

0.7. This innovative design also allows for

cleaninplace (CIP) and sanitizeinplace (SIP)

procedures and is selfdraining. Meets 3A sanitary

standards for design and fabrication.

Scope of Manual

This instruction manual includes installation,

maintenance, and parts information for the Baumann

83000 sanitary angle control valve.

Do not install, operate, or maintain Baumann 83000

control valves without being fully trained and

qualified in valve, actuator, and accessory

installation, operation, and maintenance. To avoid

personal injury or property damage, it is important to

carefully read, understand, and follow all the

contents of this manual, including all safety cautions

and warnings. If you have any questions about these

instructions, contact your Emerson Process

Management sales office before proceeding.

W9848

Figure 1. 83000 Sanitary Angle Valve

with Baumann 16 Actuator

W9849

Figure 2. 83000 Sanitary Angle Valve with

FIELDVUEtDVC2000 Digital Valve Controller

Instruction Manual

D103367X012

October 2010 83000 Valve

83000 Valve

Instruction Manual

October 2010

WARNING

Always wear protective gloves,

clothing and eyewear when performing

any installation operations to avoid

personal injury.

Personal injury or property damage

caused by sudden release of pressure

or bursting of pressure retaining parts

may result if service conditions exceed

those for which the product was

intended. To avoid injury or damage,

provide a relief valve for over pressure

protection as required by government

or accepted industry codes and good

engineering practices.

Check with your process or safety

engineer for any additional measures

that must be taken to protect against

process media.

If installing into an existing

application, also refer to the WARNING

at the beginning of the Maintenance

section in this instruction manual.

CAUTION

This valve is intended for a specific

range of pressures, temperatures and

other application specifications.

Applying different pressures and

temperatures to the valve could result

in parts damage, malfunction of the

control valve or loss of control of the

process. Do not expose this product to

service conditions or variables other

than those for which the product was

intended. If you are not sure what

these conditions are you should

contact your Emerson Process

Management sales office for more

complete specifications. Provide the

product serial numbers (shown on the

nameplate) and all other pertinent

information.

WARNING

If you move or work on an actuator

installed on a valve with loading

pressure applied, keep your hands and

tools away from the stem travel path to

avoid personal injury. Be especially

careful when removing the stem

connector to release all loading on the

actuator stem whether it be from air

pressure on the diaphragm or

compression in the actuator springs.

Likewise take similar care when

adjusting or removing any optional

travel stop. Refer to the relevant

actuator Maintenance Instructions.

If hoisting the valve, take care to

prevent people from being injured in

case the hoist or rigging slips. Be sure

to use adequate sized hoists and

chains or slings to handle the valve.

WARNING

Personal injury could result from

packing leakage. Valve packing is

tightened before shipment; however,

the packing might require some

readjustment to meet specific service

conditions.

83000 Valve

Instruction Manual

October 2010

Maintenance

WARNING

Avoid personal injury and property

damage from sudden release of

process pressure or bursting of parts.

Before performing any maintenance

operations:

DDo not remove the actuator from

the valve while the valve is still

pressurized.

DAlways wear protective gloves,

clothing, and eyewear when

performing any maintenance

operations.

DDisconnect any operating lines

providing air pressure, electric power,

or a control signal to the actuator. Be

sure the actuator cannot suddenly

open or close the valve.

DUse bypass valves or completely

shut off the process to isolate the

valve from process pressure. Relieve

process pressure on both sides of the

valve. Drain the process media from

both sides of the valve.

DDepending on the actuator

construction, it will be necessary to

manage the pneumatic actuator spring

precompression. It is essential to

refer to the relevant actuator

instructions in this manual to perform

safe removal of the actuator from the

valve.

DUse lock-out procedures to be

sure the above measures stay in effect

while you work on the equipment.

DThe valve packing box may

contain process fluids that are

pressurized, even when the valve has

been removed from the pipeline.

Process fluids may spray out under

pressure when removing the packing

hardware or packing rings, or when

loosening the packing box pipe plug.

DCheck with your process or safety

engineer for any additional measures

that must be taken to protect against

process media.

Note

Whenever a gasket seal is disturbed

by removing or shifting gasketed

parts, install a new gasket during

reassembly. This provides a good

gasket seal because the used gasket

may not seal properly.

WARNING

Avoid personal injury or property

damage by thoroughly cleaning the

line of all dirt, welding chips, scale, oil

or grease, and other foreign material.

Failure to do so could result in parts

damage, malfunction of the control

valve or loss of control of the process.

Installation

1. Before installing the valve in the pipeline,

thoroughly clean the line of all dirt, welding chips,

scale, oil or grease, and other foreign material. A

micron size filter is recommended upstream of the

valve.

2. Install the valve so that the controlled fluid will

flow through the valve body in the direction selected

from the guidelines shown below.

3. A threevalve bypass must be used to permit

removal of the control valve from the line without

shutting down the system.

4. A pressure gauge or other telltale connection

should be installed in the 1/8 inch port in the bolted

yoke (see figure 8). This gauge tells when leakage

or breakage of the diaphragm has occurred.

WARNING

To avoid personal injury or property

damage, do not attempt to do any work

on a valve while the system is in

operation, the valve must be isolated

100% from the active system and the

isolated line voided of pressure and/or

hazardous fluids.

83000 Valve

Instruction Manual

October 2010

Air Piping

1. For an airtoextend actuator (airtoclose

action), connect the actuating air pressure line to the

1/4 NPT opening in the upper diaphragm case. For

an airtoretract actuator (airtoopen action)

connect the actuating air pressure line to the 1/4

NPT in the lower diaphragm case. See figures 5

and 6.

2. Use 6.4 mm (1/4 inch) O.D. tubing or equivalent

for all air lines. If the air line exceeds 8 m (25 ft) in

length, 9.5 mm (3/8 inch) tubing is preferred. Air

lines must not leak. Air pressure should not exceed

2.5 bar (35 psig).

Flow Direction

There are two possible ways to pass fluid through

the valve: in the FlowtoOpen mode, fluid enters

through Port A and flows to Port B (see figure 9). In

the FlowtoClose mode, fluid enters through the

port leading into the chamber or body bowl, Port B to

port A.

Each flow direction has its advantages and

disadvantages. The following guide will make a

selection easier.

Use Flow to Open: Port A to B

DWhen the valve has to fail close in case of

bursting or damage to sealing diaphragm.

DWhen the valve must drain from inlet to outlet.

(Valve mounted with actuator horizontal.)

Use Flow to Close: Port B to A

DIn vacuum applications, vacuum on down

stream.

DWith fluids that have a tendency to cavitate.

DWhen a selfcleaning operation is required for

removal of solid particles in the flow stream.

Disassembly

WARNING

If there is evidence of process fluid

under pressure leaking from the joint,

retighten the valve body/joint nuts and

return to the Warning at the beginning

of the Maintenance section to provide

proper steps have been taken to

isolate the valve and relieve process

pressure.

1. Remove the actuator by unscrewing the yoke

drive nut (key 9) and lifting off the complete actuator

assembly. This keeps the actuator assembly intact

and calibrated to the factory setting. Refer to

actuator instructions.

2. Remove the bolts (key 13) and lift the bonnet

yoke assembly (key 2) with the diaphragm (key 5)

and Oring (key 15) from the valve body (key 1).

3. Remove the Oring (key 15) and diaphragm

(key 5). Wipe with a clean soft cloth and examine for

wear.

4. Inspect the valve body sealing surfaces. Refer to

the Lapping the Valve Seat procedure in this

instruction manual.

Lapping Sealing Surfaces

If valve leakage becomes excessive, it may be

necessary to lap the sealing surfaces.

1. Use a good quality lapping compound with a

mixture that contains 280 to 600 grit. Apply at

several spots around the valve body sealing

surfaces (refer to figure 7).

2. Thoroughly lap the valve body (key 1) on a flat,

preferably cast iron, surface plate.

3. Clean the seats thoroughly after lapping.

4. Inspect the diaphragm (key 5) and replace if

necessary.

Bonnet Maintenance

1. Remove the actuator by unscrewing the yoke

drive nut (key 9) and lifting off the complete actuator

assembly. Hold the flattened portions of the bonnet

yoke (key 2) in a vise and unscrew the valve bonnet

(key 8) using a 21/4 inch wrench. Remove and

inspect the bearing cartridge assembly (key 4) and

Oring (key 49).

2. Reinsert the parts, Oring (key 49) and bearing

cartridge assembly (key 4), ensuring the bearings

extend below the side plate of the bearing cartridge

assembly (key 4) and contact the piston

subassembly (key 3). With the plunger (key 10)

removed, screw the bonnet (key 8) onto the yoke

(key 2). There should be no binding or galling.

83000 Valve

Instruction Manual

October 2010

Tighten the bonnet with a wrench until there is

metaltometal contact.

3. Insert the plunger (key 10) and push it in and out.

The piston subassembly (key 3) should travel easily

up and down.

Valve Body to Bonnet Assembly

1. Place the diaphragm (key 5) in the bonnet yoke

(key 2) cavity.

2. Place the Oring (key 15) on the diaphragm (key

5) in the cavity. This should hold the diaphragm in

place while assembling.

3. Place the bonnet assembly onto the valve body

(key 1).

4. The locking screw (key 13) will thread through the

bonnet yoke (key 2) and tighten into the valve body

(key 1).

Calibration

1. Reassemble the valve by inserting the Oring

(key 15) and diaphragm (key 5) into the valve body.

2. Replace the bonnet yoke assembly (key 2) and

install the bolts (key 13) and tighten. Add the jam nut

(key 27) and travel indicator disk (key 58) to the

plunger (key 10). Place the drive nut (key 9) over the

plunger (key 10). Line up the plunger (key 10) in the

bearing cartridge assembly (key 4). Screw the

actuator onto the plunger (key 10) until the actuator

yoke touches the bonnet (key 8). Lock the actuator

with the drive nut (key 9).

Do Not Attempt to Rotate the Plunger

(key 10)

CAUTION

To prevent damage to the plunger (key

10) or bearing cartridge subassembly

(key 4), be sure the hex jam nut (key

27) is not tightened against the travel

indicator (key 58).

1. For an airtoretract actuator (airtoopen/fail

closed). Apply 6.9 bar (100 psi) air pressure (or N2)

to the normal valve inlet A. Apply 0.2 bar (3.2 psi) air

signal to the actuator. Add 0.07 bar (1 psi) signal to

the actuator if the inlet pressure exceeds 6.9 bar

(100 psi). If the valve leaks, slowly turn the actuator

stem counterclockwise. This will move the plunger

(key 10) down until leakage is below 1 cc/min. Lock

the plunger (key 10) in position with the jam nut (key

27). Calibrate the travel scale and check for 12.7

mm (1/2 inch) valve travel; apply a 1.04 bar (15 psi)

signal. Reverse the signal; the plunger should move

in the opposite direction with less than 0.014 bar (0.2

psi) signal change.

2. For an airtoextend actuator (airtoclose/fail

open), use the same procedure as in step one,

except apply 0.88 bar (12.8 psi) to the actuator to

calibrate the shut off position.

Note

For Baumann 16 actuator ONLY. For

inlet pressures exceeding 10.6 bar (150

psi), 12.77 mm (NPS 1/2) or 20.7 bar

(300 psi), 6.35 mm (NPS 1/4), use a

positioner or I/P transducer with an

output pressure of 0.07  1.2 bar (117

psi)(ASMEFCI Standard 872) to

ensure the valve will close properly.

Parts Ordering

When corresponding with your Emerson Process

Management sales office about this equipment,

always mention the valve serial number. When

ordering replacement parts, also specify the key

number, part name, and desired material using the

following parts tables.

WARNING

Use only genuine Fisherrreplacement

parts. Components that are not

supplied by Emerson Process

Management should not, under any

circumstances, be used in any Fisher

valve, because they may void your

warranty, might adversely affect the

performance of the valve, and could

cause personal injury and property

damage.

Note

Neither Emerson, Emerson Process

Management, nor any of their affiliated

entities assumes responsibility for the

selection, use, or maintenance of any

product. Responsibility for the

selection, use, and maintenance of any

product remains with the purchaser

and end user.

83000 Valve

Instruction Manual

October 2010

E1332

SEE DETAIL

IN FIGURE 4

Figure 3. 83000 for Baumann 16 Actuator

E1333

Figure 4. 83000 with Stem Adaptor for Baumann 32 Actuator

83000 Valve

Instruction Manual

October 2010

Table 1. Common Parts

KEY NUMBER QUANTITY DESCRIPTION PART NUMBER

Baumann 16 Actuator Baumann 32 Actuator

1 1 Valve Body Refer to table 2

2 1 Bonnet Yoke 81305

3 1 Piston Subassembly 81188

4* 1 Bearing Cartridge Subassembly 811802

5* 1 Closure Diaphragm, 316 Stainless Steel 81146

Closure Diaphragm, N10276 Nickel Alloy 811461

7* 1 Wave Spring 81401

8 1 Bonnet 81205

9 1 Drive Nut, (Yoke) 011757003153

10* 1 Plunger Refer to table 2

11 1Actuator Stem Adapter for Baumann 32 Actuator  81932

13 2 Locking Bolt (refer to figure 9) 81173

14* 1 ORing, Plunger 81147

15* 1

ORing, Body (FKM) 811655

ORing, Body, (EPDM) 811656

ORing, Body, (PTFE) 811658

27 1 Hex Jam Nut, Baumann 16 Actuator 81841 971514002250

49* 1 ORing, Bonnet 81206

58 1 Travel Indicator Disk 011765002152 24299

Table 2. Baumann 83000 Valve Body and Plunger

PLUG TRAVEL ORIFICE DIAMETER DIAPHRAGM TRAVEL 83000 VALVE BODY

(KEY 1)

PLUNGER

(KEY 10)

Cv Kv mm Inch mm Inch v30 Ra

Microinch

v20 Ra

Microinch

Baumann 16

Actuator

Baumann 32

Actuator

0.014 0.012 0.686 0.027 0.1778 0.007 81664 816641 81193 (5_)(1) 81933 (5_)(1)

0.053 0.046 1.60 0.063 0.1778 0.007 81663 816631 81193 (5_)(1) 81933 (5_)(1)

0.182 0.157 3.81 0.15 0.1778 0.007 81661 816611 81193 (5_)(1) 81933 (5_)(1)

0.427 0.367 3.81 0.15 0.3810 0.015 81661 816611 81192 (13_)(1) 81931 (13_)(1)

0.631 0.543 9.40 0.37 0.0005 0.012 81657 816573 81191 (8_)(1) 81934 (8_)(1)

1.02 0.877 9.40 0.37 0.3810 0.015 81657 816573 81192 (13_)(1) 81931 (13_)(1)

1. Degree of angle cut on the plunger.

83000 Valve

Instruction Manual

October 2010

E1370

Figure 5. AirtoExtend (AirtoClose Action)

E1234

Figure 6. AirtoRetract (AirtoOpen Action)

W9918

Figure 7. Seating (Sealing) Surfaces

W9919

Figure 8. 1/8 Inch Port

83000 Valve

Instruction Manual

October 2010

E1334

NORMAL

FLOW

DIRECTION

PREFERRED MOUNTING

(for outlet drain)

Figure 9. Baumann 83000  Rotated View to Show Locking Bolts

E1335

(3.79)

(inch)

Figure 10. Valve Body Subassembly

E1336

TRICLAMP

FITTINGS

212 (8.35)

87 (3.41)

159

(46.25)

146 (5.76)

30 (1.20)

41 (1.63)

NPS 1/2

VALVE

(inch)

Figure 11. 83000 with Baumann 16 Actuator and FIELDVUE

DVC6000 Digital Valve Controller

83000 Valve

Instruction Manual

October 2010

E1331

3660/3661

POSITIONER

93 (3.7)

159 (46.25)

129 (5.1)

(1.6)

67CFR

146

(5.76)

125

(4.9)

(inch)

Figure 12. Baumann 16 Actuator with Fisher 3660/3661 Positioner and 67CFR Airset

E1330

175

(6.9)

166 (6.52)

83 (3.3)

159 (6.3)

(inch)

Figure 13. Baumann 16 Actuator with FIELDVUE DVC2000

Digital Valve Controller

E1328

166 (6.52)

127

(5.01)

(inch)

Figure 14. Baumann 16 Actuator with FIELDVUE DVC2000

Digital Valve Controller, Top View

Note

The actuator requires 115 mm (41/2

inches) of vertical clearance.

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