Electrolux CAL61.206 Manual

Electrolux

INSTALLATION

OPERATING INSTRUCTIONS

FOR CARAVAN ROOF MOUNT AIR CONDITIONERS

EINBAU-UND BETRIEBSANWEISUNGEN

FiiR

KLlMAGERiiTE ZUR DACHMONTAGE AN WOHNWAGEN

INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT

POUR

CLIMATISEURS

POUR CARAVANE

MONTERINGS- OCH BRUKSANVISNING

TAKMONTERAD

LUFTKONDITIONERING

FijR

HUSVAGNAR

ISTRUZIONI PER L’INSTALLAZIONE E L’USO

DEL CONDIZIONATORE D’ARIA DA TETTO DI CARAVAN

MOD. CAL61.206 MOD. CAL136.206

PRE-WIRED FOR OPTIONAL ELECTRIC HEAT PACKAGE

DIESES

GEAliT

IST

FiiR

DAS

WAHLWEISE

LIEFERBARE

ELEKTROHElZGERliT

VORVERDRAHTET

PRk-CABLk

POUR ENSEMBLE

D’kLkMENT

CHAUFFANT EN OPTION

KLiiR

F6R

ANSLUTNING

ELVARMEUTRUSTNING

CABLATO PER ILGRUPPO

RISCALDATOREOPZIONALE

OPERATING INSTRUCTIONS ON PAGES

.................

2-15 BETRIEBSANWEISUNGEN AUF DEN

SEITEN

............

16-29

INSTRUCTIONS DE FONCTIONNEMENT AUX PAGES

....

30-43

BRUKSANVISNING

SID

..............................

44-57

ISTRUZIONI PER L’USO NELLE

PAGINE

.................

58-71

WARNING

IMPORTANT INSTRUCTIONS MUST STAY WITH UNIT OWNER

READ CAREFULLY.

THIS UNIT MUST BE SERVICED BY AN AUTHORIZED SERVICEMAN. MODIFICATION OF THE APPLIANCE CAN

BE EXTREMELY HAZARDOUS AND COULD LEAD TO SERIOUS INJURY OR DEATH.

ACHTUNG

WICHTIGE

HINWEISE, DIE

SIGH

IM BESITZ DES WOHNWAGENINHABERS

BEFINDEN

MiiSSEN

BITTE

SORGFliLTlG

DURCHLESEN.

DER

SERVICE AN

DIESER EINHEIT MUSS VON EINEM HIERZU BEFUGTEN

SERVICE-TECHNIKER

AUSGEFijHRT

WERDEN.

EINE

ABliNDERUNG DES

GERiiTS

KANN

AUSSERORDENTLICH

GEFUHRLICH

SEIN

UND ZU

ERNSTHAFTEN VERLETZUNGEN ODER SOGAR ZUM TODE FijHREN.

ATTENTION

LE CONTENU DE CETTE NOTICE EST TRkS IMPORTANT, AUSSI L’UTILISATEUR DE L’APPAREIL DOIT-IL EN

POSSkDER UN EXEMPLAIRE ET LE

LIRE

ATTENTIVEMENT.

LES INTERVENTIONS SUR L’APPAREIL

DOIVENT

ETRE

UNIQUEMENT

EFFECT&ES PAR UN

TECHNICIEN

AGREg. L’kQUIPEMENT DE

DOIT

FAIRE L’OBJET D’AUCUNE MODIFICATION, CE QUI

POURRAIT

EN EFFET SE

Rl%LER

EXTREMEMENT

DANGEREUX,

SINON

MEME

PROVOQUER UN ACCIDENT GRAVE OU MORTEL.

VARNING

VIKTIGA ANVISNINGAR: SKALL ALLTID

MEDFijLJA

AGGREGATET OCH NOGGRANT

LliSAS

AV jiGAREN.

SERVICE

PA DETTA AGGREGAT FAR

ENDAST

UTFORAS

AV AUKTORISAD

MONTGR.

ANDR~NGAR

UTRUSTNINGEN

KAN VARA YTTERST FARLIGA OCH LEDA TILL

ALLVARLIGA

OLYCKOR ELLER

DCjDSFALL.

ATTENZIONE

QUESTE ISTRUZIONI IMPORTANT1 DEVON0 ESSERE CONSEGNATE AL

PROPRIETARIO

DELL’UNITk

QUESTA

UNITA

DEVE ESSERE RIPARATA DA UN

TECNICO

QUALIFICATO. LE MODIFICHE POSSONO ESSERE

ESTREMAMENTE

PERICOLOSE

E POSSONO CAUSARE

LESIONI

GRAVE 0 MORTE.

Form No. 3104776.013 2/93

1992 1993 The

Dometic

Corp.

LaGrange,

IN 46761

1. GENERAL INFORMATION

A. THREE SPECIFIC NEEDS:

1. Installation opening.

Cut through roof and ceiling.

2. Additional wiring.

220-240V,

50 Hz, 10 Amp.

Power must be above 209 V and frequency must be 50 Hz at all times.

204

V-WRONG

WIRING VOLT LOSSES

WRONG FREQUENCY

LOW GENERATOR

OUTPUT ALTITUDE

B. SPECIFICATIONS (FIG. l.B)

MODEL

NO."s

Nominal Capacity (KW)

Electrical Rating

FL Amps

(Comp/Motor)

LR Amps

(Comp/Motor)

Power (KW)

Min. Wire Size

Circuit Protection

CAL

ELECTRIC

136.206 61.206

HEATER

3.7 2.1

1.6

220-240V,

50 Hz.,

Ph. 1

7.0/1.6

4.0/1.6

6.3/1

31.0/4.4

20.0/4.4

14.4

1.7 1.1

1.9

Up to 6 meters, use 1.5

mm2Copper

10 Amp Time Delay Fuse or

10 Amp Circuit Breaker

FIG. l.B

DISC CONDITIONER

RATING PLATE %

SERIAL NUMBER

NEOPRENE RUBBER

l * Normal Min.

Generator Size

The Manufacturer gives only general guidelines for

Generator-requirements. These Generator require-

ments come from experiences consumers have with

our equipment in field applications. When sizing

Generators, the total electrical power consumption of

the Caravan must be considered. Keep in mind that

Generators lose power because of altitude increases

above sea level, high outside temperatures, and lack

of maintenance.

This air conditioner is prewired for Optional Elec-

tric Heater Package.

NOTE: Some authorities require that this

appliance be Installed only by an authorized

electrician.

2. PRECAUTIONS FOR SAFE

INSTALLATION

A. Read these installation and operating instructions

thoroughly and carefully before attempting installation

of Air Conditioner.

IMPROPER INSTALLATION MAY DAMAGE EQUIP-

MENT, COULD ENDANGER LIFE, CAUSE SERIOUS

INJURY AND/OR PROPERTY DAMAGE.

The Manufacturer will not be liable for any damages or

injury due to failure to follow these installation and

operating instructions.

Installation must comply with all applicable codes and/

or regulations.

DO NOT add any devices or accessories to this

equipment.

This equipment must be serviced only by qualified

service personnel. Some areas require installation

and service personnel to be licensed.

LOCATION

This air conditioner is designed for installation and use on

the roof of a Caravan. One or more units may be used on

the vehicle. Consider the van’s size, roof structure, and

cooling requirements when determining your needs.

A. DESIGN RECOMMENDATIONS

For one unit installation: The air conditioner should be

mounted slightly forward of center (front-to-back) and

centered from side-to-side on the van. (FIG.

3.A.1)

For two

installation. Install one air conditioner

1/3

and one air conditioner 2/3’s back

from

front of van

and centered from side-to-side. (FIG. 3.A.2)

FIG.3.A.1

LENGTH

FIG. 3.A.2

Many air conditioners can be installed at existing roof

vent openings. These openings may be larger or

smaller than 355 x 355 mm and will need modification.

(FIG. 3.B)

AIR CONDITIONER ROOF VENT-REMOVE

Be sure your roof structure is capable of support-

ing a weight of 65 Kg when the van is in motion.

(Normally if the roof can support a static load of

approximately 100 Kg it meets this requirement).

(FIG. 3.C.4)

WEIGHT OF A/C

PLUS SERVICE

““‘O_

FIG. 3.C.4

Check location acceptability before beginning the in-

stallation.

If possible, mount the air conditioner in a section of

the roof which is both flat and level when the van 4. ROOF PREPARATIONS

is parked on a level surface; otherwise,

sideways

pitch or forward/backward pitch up to 10 degrees

can be tolerated but a backward pitch can NEVER

be accepted.

FIG.

3.C.1

Disconnect all power supplies to the van, insure the

generator (if present) is shut off and disconnect the

positive battery terminal from the battery before per-

forming any cutting on the van. FAILURE TO FOLLOW

THIS INSTRUCTION MAY CREATE A SHOCK HAZARD

(FIG. 4)

Check on the roof to be sure no obstructions are

in the area where the air conditioner will be in-

stalled.

Check inside where the air conditioner air box will

be located to insure there will be no interference

with door openings, curtains, room dividers, etc.

(FIG. 3.C.3) DISCONNECT

BATTERY

FIG. 3.C.3

ROOF/AIR BOX CROSS-SECTION

PROHIBITS INSTALLATION

*CABINET

PROHIBITS USE

Roof Vent Locations (FIG. 4.A)

Remove all screws that secure the vent to the roof

and remove the vent from the opening. There may be electrical wiring located

be-

2. Remove all sealing compound from around the

vent opening. tween roof and ceiling. Disconnect all elec-

3. Seal all screw holes and all roof seams with a tricity (FIG. 4)

quality all weather sealant.

REMOVE

SCREWS

Carefully

cut a matching hole through the

ceiling

the van. (FIG. 4.B.3)

f Seam)

3) SCRAPE PUTTY

AIR BOX PERIMETER

FIG.

4.B.3

tr-

510mm

-..

SEAL HOLES

SEAMS

j’“t””

283mm&283mm

Other: Cutting new or modifying existing openings.

This opening should be located between roof struc-

tural

members.

Seal holes and seams. (FIG. 4.A)

Mark the 355 x 355 mm opening on the roof with a

marker. (FIG. 4.B.1

Carefully cut the opening in the roof.

(FIG. 4.B.2) FIG.

4.B.2

CUT HOLE

NO BLOCKAGES

DEPENDS ON

STRUCTURE

DON’T REMOVE

STRUCTURE GOOD

LINES

Roof Opening Preparations

If the opening exceeds

360 x 360

mm, make it

smaller by installing spacers or close-off plates.

If the opening is smaller than 350 x 350 mm, it will

be necessary to enlarge the opening; see FIG.

4.8.

Route a grounded power supply line from circuit

breaker or fuse box to the roof opening. (FIG.

4.C.3)

FIG. 4.C.3

The power supply must be a separate circuit,

fuse with a 10 amp Time Delay Fuse or 10 amp

Circuit Breaker.

The power supply must be grounded 1.5

mm2

COPPERsupply

for distances of

7.5m

or less.

The power supply wiring MUST comply with all

applicable regulations and wiring codes.

Depending on entrance location, up to

1/2

meter of supply wire must extend into the roof

opening to insure ease of attachment to the air

conditioner.

If vent fan was removed, the existing wire may

be utilized, provided it is of

proper size and

properly

fused.

JUNC

BOX

JUNCTI

BOX

EXCESS WIRE

FOR HOOK-UP

Framing is required around the roof opening to insure

adequate support, provide a smooth surface for seal-

ing and prevent hot or cold air from being drawn into

the opening. This framing should be wood strips 380 x

25 mm X thickness of roof to ceiling distance. A hole for

the power supply must be provided. (FIG. 4.C.4.)

FRAME OPENING SO IT

FIG. 4.C.4

WON’T COLLAPSE WHEN

BOLTING DOWN APPLIANCE

LEAVE ACCESS FOR

POWER SUPPLY WIRING

NOTE:

Under no circumstances should the roof be

constructed to create a low spot where water will accumu-

late when the air conditioner is installed. This may create

a water leak into the interior of the Caravan.

5. PLACING AIR CONDITIONERS ON

ROOF

Remove the carton from the air conditioner and dis-

card. (FIG. 5.A.1)

FIG.

5.A.1

LIFT

AND PLACE the unit over the prepared roof

opening. The blunt end of the air conditioner goes

toward the rear of the van. (FIG.

5.B.1)

Center the rubber gasket as near as possible over the

opening.

This completes the outside work. Minor adjustments to the

air conditioner position may be done from inside the van.

DO NOT slide the air conditioner across the roof.

The

rubber gasket attached to the bottom of the air conditioner

will not seal properly if damaged or torn by sliding. (FIG.

5.B.2)

FIG.

5.B.1

LIFT

AND PLACE

CENTER ON OPENING

FIG.

5.B.2

DON’T SLIDE

6. UPPER DISCHARGE AIR DUCT

INSTALLATION (FIG. 6)

The upper discharge air duct is shipped inside the lower

discharge air duct attached to the ceiling template.

Remove the upper duct from the ceiling template duct

and install it over the blower discharge opening.

FIG.

NOTE: The edge without the flange goes toward the

rear of the van.

Secure the duct

in place with two of the pointed screws

provided. There are prepunched holes in the base pan

for ease of installation.

TAB TO

REAR

OF APPLIANCE

CEILING TEMPLATE

INSTALLATION

Reach through the roof opening and adjust the air

conditioner until the gasket is centered on the opening.

(FIG. 7.A)

Reach up into the return air opening and pull the

conduit power cable down for later connection. (FIG.

7.B)

Measure the roof thickness:

Take the ceiling template and slide the lowerdischarge

air duct over the outside of the upper discharge air

duct.

Holding the ceiling template in place with one hand,

install the three 150 mm long mounting bolts up

through theceiling template and into the airconditioner

with other hand, until mounting bolts are finger-tight.

(FIG. 7.E)

Evenly torque the three mounting bolts to 4.5 to 5 NM

to secure the air conditioner to the roof and insure a

good water seal. The rubber gasket (FIG.

7.A,

B, C)

should compress to roughly

1/2

of its original 25 mm

thickness.

If the distance is 25 to 50 mm, remove the perfo-

rated tabs on the upper discharge air duct and tabs

on the lower discharge air duct.

If the distance is 50 to 75 mm, remove the perfo-

rated tabs on the lower discharge air duct.

If the distance is 75 to 110 mm, do not remove any

DO NOT over-tighten the mounting bolts as this may

of the perforated tabs. (FIG. 7.C)

damage the air conditioner base.

FIG.

GASKET

FROM BELOW

PULL CONDUIT

THROUGH

IF25mm

<T<

50mm

IF50mm

<T<

75mm

IF 75 mm

110 mm, INSTALL AS PACKAGED

CONNECTION OF POWER SUPPLY

Tighten the strain relief onto the power supply line, to

TO AIR CONDITIONER

(FIG. 8)

hold it firmly in place.

NOTE:

If optional Electric Heater is part of this

installa-

WARNING

tion, now is the time to install it. Installation

Instructions are provided with the Electric Heater

Kit.

Be sure power supply is OFF before connecting

power supply leads to the air conditioner.

NOTICE

The electrical installation must be done by an author-

ity electrician.

You may either wire direct into the junction box for a

permanent connection or wire a molded plug into the

junction box for a plug-in connection.

1. If a Permanent Connection: Route the power

supply line, previously installed to the roof open-

ing, into the junction box on the ceiling template.

Connect as described in part 8B below.

If a Plua-In Connection:

Use the electric supply

line, of part

4C3,

to power an electrical outlet

installed, according to applicable laws, at the end

of the roof opening furthest from the junction box.

CAUTION: DO NOT plug the molded cord in

until you have completely installed the air

conditioner and are ready for an operational

check (Section 10).

Route the molded plug set from the electric outlet into the

junction box insuring not to coil excess wire so it will block

air flow. Connect the plug set to the terminal block as

described in Section 8B below.

Connect the power supply line to the air conditioner at

the terminal block provided in the junction box. Con-

nect red to red, black to black, and green to green or

bare copper wire (P, P, and

respectively).

Carefully push all excess wire back into the junction

box and install cover onto the box with two blunt tipped

screws provided.

Plug the electrical conduit from the upper unit into the

mating switch box connector.

FIG. 8

CEILING TEMPLATE

POWER SUPPLY

SWITCH

ELECTRICAL

CONDUIT

BOTTOM VIEW

BOX

JUNCTION BOX

9. AIR BOX INSTALLATION

Remove the two return air grills and filters which are

shipped loose in the air box. (FIG. 9.A)

Your air conditioner is now installed and ready for

operation. Please read the following instructions be-

fore attempting to run the unit.

REMOVE GRILLS

FIG. 9.A.

Slide the front end of the air box over the shafts of the

thermostats and selector switch. (FIG. 9.B)

FIG. 9.B

10. OPERATING INSTRUCTIONS

A. CONTROLS

The thermostat has a temperature range of 18.5”C

in Cool

(0)

position to 325°C in Warm

(a)

position. The thermostat controls the unit

compressor ON and OFF cycle in the cooling

mode and the electric heater ON and OFF cycle in

the heating mode.

Install the four screws through legs in air box into the

prepunched holes in the ceiling template. NOTE:

There are three optional mounting holes for which no

screws are provided. (FIG. 9.C)

Install the return air grills and filters by simply pushing

them into place. (FIG. 9.D)

Install the two knobs provided on the ends of the

thermostat and selector switch shafts.

The power supply to the air conditioner may now be

turned ON.

CEILING TEMPLATE

AIR BOX

FIG..

0.A.1

The selector switch controls the unit fan speeds,

and the heating, cooling and fan modes of opera-

tion.

FIG. 10.A.2

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