Duratuf KAIPARA User manual

ASSEMBLY INSTRUCTIONS

BASE SIZE: 3.900m x 2.550m

KAIPARA

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE

SOME IMPORTANT POINTS

TOOLS REQUIRED

• Drill

• Hex Drive (5/16)

• Hex Drive (3/8)

• Drill Bit 3.5mm

• Drill Bit 10mm

• Square Drive Drill Bit

• Phillips Drill Bit

• Slotted Drill Bit

• Riveter

• Hammer

• Tape Measure

• Ladder

• String Line

• Adjustable Spanner

• Level

• Hand Saw

• Caulking Gun

• Tin Snips (Left & Right Hand)

• Flatle(ForRollerDoor)

• Pipe Wrench (For Roller Door)

• SkillsawandJigsaw(Foroptionaltimberoor)

• MasonryDrilland12mmMasonryBit(forconcreteoor)

BEFORE YOU START

• Read all instructions carefully.

• Identify all parts and check quantities against checklist, before starting.

SAFETY

• Do not attempt to build your shed in high winds.

• Beware of sharp edges.

• Protect your eyes and ears.

• Use electronic tools with care. Use a Safety Trip Switch.

• It is easier and quicker if this shed is erected by two people.

SELECT YOUR SITE

• Your shed must be level. Achieve this by either levelling the ground or by using blocks.

• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupo󰀨thegroundslightly.

WARRANTY REQUIREMENTS

The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian shed.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon as possible to remove any highly corrosive

salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

PARTS LIST

TIMBER

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Front/Back Base Plate 70 x 45 H4 (Green) 3.900m 2

End Base Plate 70 x45 H4 (Green) 2.410m 2

Front/Back Top Plate 70 x 45 H1 (Red) 3.900m 2

EndTop Plate 70 x 45 H1 (Red) 2.410m 2

Lintel 70 x 45 2.400m 1

Stud 70 x 45 (Yellow) 2.250m 10

Stud 70 x 45 (Yellow) 2.400m 6

Stud 70 x 45 (Yellow) 0.310m 3

Nog 70 x 45 1.240m 3

Nog 70 x 45 1.137 4

Nog 70 x 45 0.615m 2

Ridge Beam 140 x 45 H1 with 73mm Tongue 3.900m 1

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Back Wall Sheet 3.900m 3

End Wall Sheet 2.550m 6

Roof Sheet 3.150m 5

Front Wall Sheet 0.750m 6

Half Front Wall Sheet (390mm wide) 3.900m 1

Roller Door 2.400m 1

CLADDING/FLASHING

DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED

Front Top Plate Flashing 3.900m 1 1001

Front Corner Flashing 2.510m 2 1002

Rear Corner Flashing 2.365m 2 1003

Door Top Flashing 2.595m 1 1004

Door Head Flashing 2.400m 1 1005

Door Jamb Flashing 2.100m 2 1006

Downpipe Cover Flashing 2.200m 1 1007

Barge Flashing 3.225m 2 1008

Fascia 4.025m 1 1009

Back Spouting 4.025m 1 1010

Spouting End Cap 0.040m 2 1011

HARDWARE/ACCESSORIES

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

L-Brackets 40mm 2

Flathead Nails 90mm 160

Tek Screws 55mm 110

Tek Screws 25mm 220

Clouts 30mm 130

Tek Screws 100mm 16

Rivets 3.2mm 80

Dropper 80mm 1

Downpipe 80mm 3.000m 1

Downpipe Brackets 2

Silicone 1

Roll of DPC- 75mm wide 30m 1

Touch up paint and brush 1

DATE: / / PACKED BY:

TIMBER FLOOR

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Floor Joists 100 x 50 H4 3.880m 6

Floor Boards 150 x 25 H3 2.530m 26

Door Step Flashing 2.400m 1

Floor Nails 50mm 330

OPTIONAL EXTRAS

CLEAR ROOF

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Clear Roof Panel 3.150m 1

PLY FLOOR

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Plywood 17mm treated 1.940m x 1.200m 4

Plywood 17mm treated 1.940m x 0.130m 2

Joists 70 x 45 H4 3.790m 6

Joists 70 x 45 H4 2.530m 2

Joists 70 x 45 H4 0.532m 1

Joists 70 x 45 H4 0.555m 3

Joists 70 x 45 H4 0.063m 1

Door Step Flashing 2.400m 1

Floor Screws 40mm 120

Floor Screws 75mm 100

FOUNDATIONS

• No doubt by now you will have decided what sort of base you are putting down.

• Ifyouchoosearaisedfoundation,eitheraconcretebase,plywoodoor,ortimberoor,theshed

designpreventsthewaterfromowinginsidetheshed.

• Ifyouchosetopositionthesheddirectlyontotheground,thewatercanowdownthewallsand

under the bottom plate and into the shed.

CONCRETE BASE

• To build a concrete base we recommend the following.

• Concrete base should be 3880mm x 2530mm (this is

20mm smaller than the shed frame size, which allows

for a 10mm gap around the perimeter of the shed).

• Concrete base to be a minimum of 80mm thick and at least 100mm thick

around the perimeter. Base should be at least 50mm above ground line.

• Concrete base should be laid on a solid or compacted base.

• Plastic sheeting underneath concrete will prevent moisture coming through underneath.

• Ideallytheareaaroundthedoorwayshouldhaveaslightslopetoallowwatertoruno󰀨.Refertoplansfordoorwayposition.

10mm

100mm

80mm

PLYWOOD FLOOR

Select

6 x 3790mm Joists

2 x 2530mm Joists

1 x 532mm Joists

1 x 63mm Joists

3 x 555mm Joists

4 x Ply 1945mm x 1200mm

2 x Ply 1945mm x 130mm

• Layoutoorjoistsandassemblesuboorframeasshown,

nailing joists together with two 90mm nails per join.

SUB FLOOR FRAME

• Positionsuboorframeensuringframeiswell

supported, level and diagonals are correct.

• Using40mmscrews,screwplywoodtosuboorframe

as shown.

• Ensuretimberoorissu󰀩cientlysecureddownto

foundation.

PLYWOOD SHOWING SCREWS Screws

1200mm1200mm

1945mm

130mm

3790mm

532mm

555mm

2530mm

63mm

1895mm 1895mm

Rear of the shed

TIMBER FLOOR

Select

6 x 3880mm Joists

26 x 2530mm Floor boards

• Layoutoorjoistsasshown,ensuringjoistsarespaced

evenly apart.

• Using50mmooringnails,nailaoorboardoneachend,

ensuringendsareushwithjoists.Makesureoorislevel

and joists are well supported.

SUB FLOOR FRAME

• Layoutremainingoorboards.

• Measure diagonals to ensure measurements are equal

andoorissqare.

• Ripdownlastoorboardtosuitgapandnailo󰀨oor

with50mmooringnails(12nailsperboard).

• Ensuretimberoorissu󰀩cientlysecureddownto

foundation.

3880mm

2530mm

TIMBER SHOWING NAILS

2530mm

Nails

..........................................

3880mm

..........................................

TIMBER FRAME

2340

End Base Plates - 2

BFront/Back Base Plates - 2

CEnd Top plates - 2

DFront/Back Top Plates - 2

EStuds - 19

FRidge beam - 1

GNogs - 9

HLintel - 1

3900

2550

TIMBER FRAME - END WALLS

Select

2 x 2410mm Base Plates

2 x 2410mm Top Plates

6 x 2250mm Studs

4 x 1137mm Nogs

• Select one 2410mm base plate (Green), one

2410mm top plate (Red) and three studs

(Yellow).

• Layoutplatesandthreestudsonaatsurface

and nail together using two 90mm nails per

join. Studs are positioned 1137mm apart.

• Position nogs 1200mm up from underside of

bottom plate to centre of nog and nail in place.

• Repeat with second end wall frame.

45 45

10731132

2340

1137

2410

1137

1010

TIMBER FRAME - BACK WALL

TIMBER FRAME - FRONT WALL

• Nail lintel to studs using the 310mm studs to establish correct height.

• Nail 310mm studs to top plate and lintel, spacing these evenly apart.

Select

1 x 3900mm Base Plate

1 x 3900mm Top Plate

1 x 2400mm Lintel

6 x 2400mm Studs

3 x 310mm Studs

2 x 615mm Nogs

• Select one 3900mm base plate (Green), one 3900mm

top plate (Red) and four studs (Yellow). Lay out plates

andtwostudsonaatsurfaceandnailtogetherusing

two 90mm nails per join.

• Nail one stud each side of doorway to top and bottom

using the 615mm nogs to establish correct position.

• Nail remaining two studs to inside of studs and top

and bottom plates to make a double stud each side of

doorway opening.

310

2090

615

3900

2490

2400

615 90

45 90

45 45

1132 1223

Select

1 x 3900mm Base Plate

1 x 3900mm Top Plate

4 x 2250mm Studs

3 x 1240mm Nogs

• Select one 3900mm base plate (Green), one 3900mm

top plate (Red) and four studs (Yellow).

• Layoutplatesandfourstudsonaatsurfaceand

nail together using two 90mm nails per join. Studs are

positioned 1240mm apart.

• Position nogs 1200mm up from underside of bottom

plate to centre of nog and nail in place.

45 45

45 45 45

1073

1132

2340

1240

3900

1240

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