Danfoss VLT MCD 600 User manual

Operating Guide

VLT® Soft Starter MCD 600

Contents

1 Introduction 8

1.1 Product Description 8

1.2 Document Version 8

1.3 Additional Resources 8

1.4 Approvals and Certifications 8

2 Safety 9

2.1 Safety Symbols 9

2.2 Qualified Personnel 9

2.3 Safety Precautions 9

3 System Design 12

3.1 Feature List 12

3.2 Type Code 13

3.3 Selection of Soft Starter Size 14

3.4 Current Ratings (IEC Ratings) 14

3.5 Dimensions and Weight 16

3.6 Physical Installation/Cooling Clearances 17

3.7 Accessories 17

3.7.1 Expansion Cards 17

3.7.1.1 Smart Card 17

3.7.1.2 Communication Expansion Cards 18

3.7.2 Remote LCP 601 18

3.7.3 Finger Guard Kit 18

3.7.4 Soft Starter Management Software 18

3.8 Main Contactor 18

3.9 Circuit Breaker 19

3.10 Power Factor Correction 19

3.11 Short-circuit Protection Devices 20

3.11.1 Type 1 Coordination 20

3.11.2 Type 2 Coordination 20

3.12 IEC Coordination with Short-circuit Protection Devices 20

3.13 UL Coordination with Short-circuit Protection Devices 21

3.13.1 Standard Fault Short-circuit Current Ratings 21

3.13.2 High Fault Short-circuit Current Ratings 22

3.14 Fuse Selection for Type 2 Coordination 23

4 Specifications 25

4.1 Supply 25

4.2 Short-circuit Capability 25

Contents

Operating Guide | VLT® Soft Starter MCD 600

4.3 Electromagnetic Capability (Compliant with EU Directive 2014/35/EU) 25

4.4 Inputs 25

4.5 Outputs 25

4.6 Environmental 26

4.7 Heat Dissipation 26

4.8 Motor Overload Protection 26

4.9 Certification 26

4.10 Operational Life (Internal Bypass Contacts) 26

5 Installation 27

5.1 Safety Instructions 27

5.2 Command Source 27

5.3 Setting up the Soft Starter 28

5.4 Inputs 28

5.4.1 Input Terminals 29

5.4.2 Motor Thermistor 29

5.4.3 Start/Stop 29

5.4.4 Reset/Starter Disable 30

5.4.5 Programmable Inputs 30

5.4.6 USB Port 30

5.5 Outputs 31

5.5.1 Output Terminals 31

5.5.2 Analog Output 31

5.5.3 Main Contactor Output 31

5.5.4 Programmable Outputs 32

5.6 Control Voltage 32

5.6.1 Control Voltage Terminals 32

5.6.2 UL Compliant Installation 32

5.7 Power Terminations 33

5.7.1 Wiring Connectors 34

5.7.2 Motor Connection 34

5.7.2.1 In-line Installation 35

5.7.2.2 Inside Delta Installation 35

5.8 Typical Installation 36

5.9 Quick Set-up 37

6 Set-up Tools 39

6.1 Introduction 39

6.2 Setting Date and Time 39

6.3 Command Source 39

6.4 Commissioning 39

6.5 Run Simulation 39

Contents

Operating Guide | VLT® Soft Starter MCD 600

6.6 Load/Save Settings 40

6.7 USB Save & Load 41

6.7.1 Save and Load Procedure 42

6.7.2 File Locations and Formats 42

6.8 Auto-start/Stop 43

6.9 Network Address 43

6.9.1 Setting a Network Address 44

6.10 Digital I/O State 44

6.11 Analog I/O State 45

6.12 Serial Number & Rating 45

6.13 Software Versions 46

6.14 Thermistor Reset 46

6.15 Reset Thermal Model 46

7 Logs 47

7.1 Introduction 47

7.2 Event Log 47

7.3 Counters 47

7.3.1 Viewing the Counters 47

8 LCP and Feedback 48

8.1 Local LCP and Feedback 48

8.2 Remote LCP 48

8.3 Adjusting the Display Contrast 50

8.4 Soft Starter Status LEDs 50

8.5 Displays 51

8.5.1 Soft Starter Information 51

8.5.2 Configurable Feedback Screens 51

8.5.3 Operating Feedback Screens 52

8.5.4 Performance Graph 52

9 Operation 54

9.1 Start, Stop, and Reset Commands 54

9.2 Command Override 54

9.3 Auto-start/Stop 54

9.3.1 Clock Mode 54

9.3.2 Timer Mode 54

9.4 PowerThrough 55

9.5 Emergency Mode 55

9.6 Auxiliary Trip 56

9.7 Typical Control Methods 56

9.8 Soft Start Methods 57

9.8.1 Constant Current 57

Contents

Operating Guide | VLT® Soft Starter MCD 600

9.8.2 Constant Current with Current Ramp 58

9.8.3 Adaptive Control for Starting 59

9.8.3.1 Fine-tuning Adaptive Control 60

9.8.4 Constant Current with Kickstart 60

9.9 Stop Methods 61

9.9.1 Coast to Stop 61

9.9.2 Timed Voltage Ramp 61

9.9.3 Adaptive Control for Stopping 61

9.9.4 DC Brake 62

9.9.5 DC Brake with External Zero-speed Sensor 64

9.9.6 Soft Brake 64

9.10 Pump Clean 65

9.11 Reverse Direction Operation 66

9.12 Jog Operation 67

9.13 Inside Delta Operation 68

9.14 Secondary Motor Set 69

10 Programmable Parameters 70

10.1 Main Menu 70

10.2 Changing Parameter Values 70

10.3 Adjustment Lock 70

10.4 Parameter List 70

10.5 Parameter Group 1-** Motor Details 77

10.6 Parameter Group 2-** Motor Start/Stop 79

10.7 Parameter Group 3-** Motor Start/Stop-2 81

10.8 Parameter Group 4-** Auto-Start/Stop 85

10.9 Parameter Group 5-** Protection Levels 88

10.10 Parameter Group 6-** Protection Action 91

10.11 Parameter Group 7-** Inputs 96

10.12 Parameter Group 8-** Relay Outputs 100

10.13 Parameter Group 9-** Analog Output 102

10.14 Parameter Group 10-** Display 102

10.15 Parameter Group 11-** Pump Clean 106

10.16 Parameter Group 12-** Communication Card 106

10.17 Parameter Group 20-** Advanced 110

10.18 Parameter Group 30-** Pump Input Configuration 111

10.19 Parameter Group 31-** Flow Protection 113

10.20 Parameter Group 32-** Pressure Protection 114

10.21 Parameter Group 33-** Pressure Control 115

10.22 Parameter Group 34-** Depth Protection 116

10.23 Parameter Group 35-** Thermal Protection 116

10.24 Parameter Group 36-** Pump Trip Action 117

Contents

Operating Guide | VLT® Soft Starter MCD 600

11 Application Examples 121

11.1 Smart Card - Pump Control and Protection 121

11.2 Smart Card - Level-controlled Pump Activation 122

12 Troubleshooting 124

12.1 Protection Responses 124

12.2 Trip Messages 124

12.3 General Faults 138

13 Appendix 141

13.1 Symbols and Abbreviations 141

13.2 Conventions 141

Contents

Operating Guide | VLT® Soft Starter MCD 600

1 Introduction

1.1 Product Description

The VLT® Soft Starter MCD 600 is an advanced digital soft start solution for 11–315 kW motors. The soft starters provide a complete

range of motor and system protection features and are designed for reliable performance in the most demanding installation

situations.

1.2 Document Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Document Version

Edition Remarks

AQ262141844215 Model range extended. Parameter numbering changed.

1.3 Additional Resources

Other resources are available to understand advanced soft starter functions and programming.

• Operating guides for operation with optional equipment.

• Installation guides for installing various accessories.

• WinStart Design Tool to help with selecting the right soft starter for an application.

Supplementary publications and manuals are available from www.danfoss.com/en/search/?filter=type%3Adocumentation.

1.4 Approvals and Certifications

Introduction

Operating Guide | VLT® Soft Starter MCD 600

AQ262141844215en-000202 / 175R1174

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation of

the soft starter. Only qualified personnel are allowed to install or operate this equipment.

Qualified personnel are defined as trained staff, who are authorized to install, commission, and maintain equipment, systems, and

circuits in accordance with pertinent laws and regulations. Also, the qualifed personnel must be familiar with the instructions and

safety measures described in this manual.

2.3 Safety Precautions

Safety precautions cannot cover every potential cause of equipment damage, but can highlight common causes of damage. It is the

installer's responsibility to:

• Read and understand all instructions in this manual before installing, operating, or maintaining the equipment.

• Follow good electrical practice including applying appropriate personal protective equipment.

• Seek advice before operating this equipment in a manner other than described in this manual.

NOTICE

The VLT® Soft Starter MCD 600 is not user serviceable. The unit should only be serviced by authorized service personnel.

Unauthorized tampering with the unit voids the product warranty.

Safety

Operating Guide | VLT® Soft Starter MCD 600

AQ262141844215en-000202 / 175R1174 | 9

WARNING

PROPER GROUNDING

It is the responsibility of the installer of the soft starter to provide proper grounding and branch circuit protection according to

local electrical safety codes. Not providing proper grounding and branch circuit protection may lead to death, personal injury,

or equipment damage.

-Disconnect the soft starter from mains voltage before carrying out repair work.

WARNING

UNINTENDED START

When the soft starter is connected to AC mains, DC supply, or load sharing, the motor can start at any time. Unintended start

during programming, service, or repair work can result in death, serious injury or property damage. The motor can start with an

external switch, a fieldbus command, an input reference signal from the LCP, or after a cleared fault condition.

-Press [Off/Reset] on the LCP before programming parameters.

-Disconnect the soft starter from the mains.

-Completely wire and assemble the soft starter, motor, and any driven equipment before connecting the soft starter to AC

mains, DC supply, or load sharing.

-Fit the power supply to the soft starter with an isolating switch and a circuit-breaking device (for example a power

contactor) controllable through an external safety system (for example an emergency stop or a fault detector).

CAUTION

POWER FACTOR CORRECTION

Connecting power factor correction capacitors to the output side will damage the soft starter.

-Do not connect power factor correction capacitors to the output of the soft starter. If static power factor correction is

employed, it must be connected to the supply side of the soft starter.

CAUTION

SHORT CIRCUIT

The VLT® Soft Starter MCD 600 is not circuit proof.

-After severe overload or short circuit, the operation of the MCD 600 should be fully tested by an authorized service agent.

CAUTION

MECHANICAL DAMAGE FROM UNEXPECTED RESTART

The motor could restart after the causes of a shutdown are rectified, which may be dangerous for certain machines or

installations.

-Ensure that appropriate arrangements are made against restarting after unscheduled stops of the motor.

Safety

Operating Guide | VLT® Soft Starter MCD 600

AQ262141844215en-000202 / 175R1174

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