Cornelius D100 User manual

ICE DISPENSER

ModelD100/D150

Installation Manual

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

Publication Number: 91719

Release Date: April 01, 1994

Revision Date: May 09, 2014

Revision: B

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

GENERALDESCRIPTION1..................................................

INSTALLATIONINSTRUCTIONS2............................................

CLEANING INSTRUCTIONS2................................................

DISPENSER2..........................................................

OPERATING INSTRUCTIONS3...............................................

START-UP AND OPERATINGINSTRUCTIONS3...........................

MAINTENANCE3...........................................................

PERIODIC CLEANING3.................................................

DAILY(ORAS REQUIRED)3.........................................

WEEKLY(ORAS REQUIRED)3......................................

MONTHLY3........................................................

GATERESTRICTORPLATE4........................................

ADJUSTMENTS4.......................................................

TROUBLESHOOTING GUIDE5...............................................

BLOWNFUSE OR CIRCUITBREAKER5..............................

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.5..............

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.5.......

GATEOPENS.AGITATOR DOES NOT TURN.5........................

ICEDISPENSES CONTINUOUSLY.5.................................

SLUSHYICE.WATERIN HOPPER.5.................................

SOLENOID ASSEMBLY PARTSLIST8........................................

MODEL3030 PARTSLIST10..................................................

LISTOF FIGURES

FIGURE1.GATERESTRICTORPLATE4..................................

FIGURE2.MOUNTINGTEMPLATED150 6................................

FIGURE3.WIRINGDIAGRAMD150 DISPENSER7.........................

FIGURE4.SOLENOIDASSEMBLY8......................................

FIGURE5.DISPENSINGLEVERS AND SWITCHES 9.......................

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

SAFETY PRECAUTIONS

ALWAYS:Disconnectpowertothe dispenserbeforeservicing orcleaning.

NEVER:Place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator

rotation occurs automaticallywhenthedispenseris energized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.To ensurecontinued protection and sanitation,observe thefollowing:

ALWAYS:Besurethe removablelidisproperlyinstalled to preventunautho-

rized access tothe hopperinteriorand possiblecontamination ofice.

ALWAYS:Besurethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS:Keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice, which has frozenintolarge chunks,canvoidwarranty.Thedispenser

agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”

insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice

isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into

thedispenserhopper.

GENERALDESCRIPTION

The D150 ice dispensers solveyourice and beverage service needsinsanitary,spacesaving,economical

ways.Designed tobemanuallyfilled withicefromanyremoteice-making source, these dispenserswill dis-

pensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice.

Table 1.Specifications

Model:D100 D150

IceStorage:100 lbs.150 lbs.

Electrical:120/1/60 3 Amp 120/1/60 3 Amp

Drain

Connection:3/4? FPT3/4? FPT

Electrical

Connection:6',3-WireCordwith 3-Prong Ground

Type Plug 6',3-WireCordwith 3-Prong Ground

Type Plug

Dimensions:22? Wx29-3/4? Dx30-1/2? H22? Wx29-3/4? Dx32-3/4? H

INSTALLATION INSTRUCTIONS

1.*Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe

threaded holesprovided inthe bottomof the unit.

2.Connect the 3/4? IPS (orequal)drainline tothe 3/4? threaded drainconnectionsat the lower rearof the

unit. Thisline mustpitch downwardto an open drain and mustcontainnotrapsorimproperdrainage

will result.

3.Clean the hopperinterior.(see CLEANINGINSTRUCTIONS).

4.Connect the powercordtoa120volt, 60 hertz,3-wire grounded receptacle.All electricalwiring mustcon-

formto nationaland localelectricalcodes.

*Figure2showsthe mounting templateforthosewho desiretomountdispensersonacounter.

CLEANINGINSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

DISPENSER

1.Clean the ice dispenserinterioratleastonceamonth.

2.Lift off the agitatorassembly.Wash and rinsethemthoroughly.

3.Wash downthe inside of the hopperand top coverwithamilddetergentsolution and rinse thoroughlyto

remove all tracesofdetergent.

4.Replacethe agitator.

5.Sanitizethe inside of the hopperand agitatorwithasolution of1 ounce ofhousehold bleachin 2 gallons

ofwater.

6.Removeicechutecoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift icechutecoverto disengage upperpins.

C.Lowericechutecoverdown outofunit. NOTE:itmaybe helpfultotwistcoverslightly.

7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

8.Reversestepsabovetoreassembleicechute.

9.Sanitize asdescribed inStep 5.

OPERATINGINSTRUCTIONS

START-UPAND OPERATING INSTRUCTIONS

Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.

Iceflow will continue until the leverisreleased.Ifice doesnotdispensesee the TROUBLESHOOTING GUIDE

tofind the cause.

NOTE:Use caution toavoidspilling whenfilling dispenser. Immediately cleanupany spilledice from

filling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledonthe

unitatall times.

MAINTENANCE

PERIODIC CLEANING

The following dispensermaintenanceshould be performed at the intervalsindicated:

DAILY(orasrequired)

Removeforeign materialfromthe vending area sinkto preventdrain blockage.

WEEKLY(orasrequired)

Clean vending area.Check forproperwaterdrainage fromthe vending area sink.

MONTHLY

Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).

If thedispenserfailsto dispense ice when operated,check that thehopperhas ice initand thatpower

isbeing suppliedtotheunit. If theproblempersists,check thefollowing.

1.Determineif the agitatorisrotating (check forthe sound ofice movementinthehopper).

2. Observe whetherthegateisoperating.

Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand correc-

tive action.

GATERESTRICTORPLATE

CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting

restrictor.

INSTALL PLATEON

STUDSAS SHOWN

FIGURE1. GATERESTRICTORPLATE

ADJUSTMENT

Thisdispenserisprovided with a gaterestrictorplate,installed init’shighestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe

removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-

strictorplatetothe desired position and re-tightening the nuts.

If the dispenserfailsto dispensethe icewhen operating,check that the hopperhasiceinitand thatpoweris

being supplied tothe unit. If the problempersists,check the following.

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).

2.Observewhetherthe gateisopening.

TROUBLESHOOTING GUIDE

Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice. If

the unitdoesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating the

defect.

TroubleProbableCauseRemedy

BLOWNFUSE OR CIRCUIT

BREAKER.A.Shortcircuitinwiring.A.Repairwiring.

B.Defective gatesolenoid.B.Replace gatesolenoid.

C.Defective agitatormotor.C.Replace agitatormotor.

GATEDOES NOTOPEN.

AGITATOR DOES NOT TURN.A.No power.A.Restore power.

B.Bentdepressorplate(doesnot

actuateswitch).B.Replace depressorplate.

C.Defective dispensing switch.C.Replace dispensing switch.

GATEDOES NOTOPENOR

IS SLUGGISH.AGITATOR

TURNS.

A.Defective gatesolenoid.A.Replace gatesolenoid.

B.Weakgatespring.B.Replace gatespring.

C.Excessive pressure against

gateslide.C.Reduce pressure againstgate

slide.

GATEOPENS.AGITATOR

DOES NOT TURN.A. Icesolidified in hopper.A.Breakup icein hopper.

B.Defective agitatormotor.B.Replace agitatormotor.

ICEDISPENSES

CONTINUOUSLY.A.Stuck orbentdepressorplate

(doesnotreleaseswitch)A.Replace depressorplate.

B.Defective dispensing switch.B.Replace dispensing switch.

C. Improperswitchinstallation.C.Properlyinstall switch.

SLUSHYICE.WATERIN

HOPPER.A.Blocked drain.A.Open drain.

B.Unitnotlevel.B.Levelunit.

C.Poorice qualitydue towater

qualityorice-makerproblems.C.Clean hopper, then replaceice.

16 1/4-IN.

*1 1/8-IN.

*18 3/4-IN.

29 3/4-IN.

*19 3/4-IN.

22-IN.

1 1/8-IN.

5/16 DIA.

OUTLINE

OFUNIT

NOTE:*Legmounting locationsfor ref (5/16--18 threads)

FIGURE2.MOUNTINGTEMPLATED150

ELECTRICSHOCK HAZARD.DISCONNECT

POWER BEFORE SERVICINGUNIT.

Q.C.CONNECTOR

WHT

CCWAGITA-

TOR

MOTOR

BLK

ORG

BLU

CAPACITOR

CONNECTION

MOTOR HEATER

OPTION

LIGHTED DISPLAY

OPTION

BALLAST

LIGHT

STARTER

24 V.

PORTION

CONTROL

OPTION

SERVICEINFORMATION

DANGER!

WHEN REPLACING

SOLENOID,

ADJUST TO7/8AS SHOWN

BEFORETIGHTENING

MOUNTINGSCREWS.

8SOLENOID

ADJUSTMENT

TERMINAL

BOARD

TERMINAL

BOARD

PORTIONTIMER

OR RED

WHT

TDSW

DISPENSE

SWITCH

GRN

GROUND

DISPENSE

SWITCH

WHT

1 1/4AMPTIME

DELAYFUSE

RED

WHT

GATE

SOLENOID

BLK

WHT

PNK

AGITATIONTIMER

BLK

BEVERAGE SYSTEM

KEY

SWITCH

OPTION

BEVERAGE

FAUCET

(TYPICAL)

TRANSFORMER

BLK

WHT

ICELEVELSIGNAL

OPTION

WHT

LIGHTT’STAT

RED

BLK

RED

BLK

FIGURE3.WIRINGDIAGRAMD150 DISPENSER

123

FIGURE4.SOLENOID ASSEMBLY-- EXPLODEDVIEWAND PARTSLIST

Index

No.PartNo. Qty.Name

1 21493 1 SolenoidMounting Plate

2# 31551 1 SolenoidServiceKit

3 70171 2 8--32 x3/8Phil TrHD Screw

4 70121 2 No.8 Lockwasher

5 50752 3 Isolator

6*50789 2 BumperAssembly

7*70423 1 CotterPin

8*10080 1 Gate Lift Rod

9 10081 1 Gate Lift Rod Bushing

10 50754 1 GateArmBearing

11 21492 1 Gate Lift Arm

12 70043 1 Flatwasher

13*70422 1 Spring

14 70263 1 1/4-20 x3/4HexHdScrew

15 70048 1 1/4 Lockwasher

16 70066 1 1/4Flatwasher

17 10077 1 PivotBearing

18 30227 1 1/4Quick ConnectTab

19 50305 ---- Lubricant

20*21592 1 Solenoid Linkage Pin

21*70433 2 RetainerRing

22 51088 ---- Loctite

----*70438 ---- Rebuilding Kit

NOTE:*Parts suppliedwithrebuilding kit.

# 31551 solenoidsuppliedwithitems20&21.

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