Cornelius VANTAGE User manual

Installation Manual

IMPORTANT:

TOTHEINSTALLER.

Itistheresponsibilityof

theInstallertoensurethat

thewatersupplytothe

dispensing equipmentis

providedwith protection

againstbackflowby anair

gapas definedin

ANSI/ASMEA112.1.2-1979;

oranapprovedvacuum

breakerorothersuch

method as provedeffective

bytest.

Waterpipe connections

and fixtures directly

connectedtoapotable

watersupply shall be

sized, installed,and

maintainedaccording to

Federal, State,and Local

Codes.

VANTAGE

PRE-MIXDISPENSER

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1997Ó

IMICORNELIUSINC gOne CorneliusPlacegAnoka,MN55303-6234

Telephone (800)238-3600 Facsimile(612)422-3246

PartNo.560001790

August11,1997

ControlCode A

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i560001790

TABLEOFCONTENTS

Page

SAFETY1..................................................................

SAFETYINFORMATION1..............................................

RECOGNIZE SAFETYINFORMATION1...............................

UNDERSTAND SIGNALWORDS1....................................

FOLLOWSAFETYINSTRUCTIONS1.................................

GENERALINFORMATION3..................................................

GENERALDESCRIPTION3..............................................

UNITDESCRIPTION3...................................................

WARRANTYREFERENCEINFORMATION3...............................

THEORYOFOPERATION5..............................................

INSTALLATION7............................................................

UNPACKINGAND INSPECTION7........................................

IDENTIFICATIONOFLOOSE-SHIPPEDPARTS7...........................

SELECTINGLOCATION7................................................

INSTALLATION8........................................................

INSTALLINGUNITON COUNTERTOP8...............................

FILL WATERTANK AND STARTREFRIGERATIONSYSTEM8...........

ROUTINGAND CONNECTINGPRODUCTINLETLINES 9..............

INSTALLINGDISPENSINGVALVES KNOBS 9.........................

CONNECTINGCO2GAS LINES TOPRODUCT TANKS 9...............

PREPARINGUNIT FOROPERATION10....................................

UNITOPERATION10.....................................................

OPERATOR’SINSTRUCTIONS11.............................................

OPERATINGCONTROLS11..............................................

DISPENSINGVALVE 11..............................................

DAILY PRE-OPERATION CHECK11........................................

UNITOPERATION11.....................................................

ADJUSTMENTS11.......................................................

PRODUCT TANKCO2REGULATORS11...............................

ADJUSTINGDISPENSEDPRODUCT FLOWRATE11...................

REPLENISHINGCO2SUPPLY12..........................................

REPLENISHINGPRODUCTSUPPLY12....................................

CLEANINGAND SANITIZING12...........................................

DAILYCLEANING OFUNIT12........................................

SANITIZINGUNIT12.................................................

CHECKINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL

FOR RESTRICTIONS12..................................................

CHECKINGICEWATERBATH13..........................................

CLEANINGCO2GAS CHECK VALVES 13..................................

SERVICEAND MAINTENANCE15.............................................

PREPARINGUNIT FORSHIPPING OR RELOCATING15.....................

HOOD,FRONTACCESS PANELAND DRIPTRAY REMOVAL 15..............

HOOD REMOVAL 15.................................................

560001790

TABLEOFCONTENTS(cont’d)

Page

FRONTACCESS PANELREMOVAL 15.................................

DRIPTRAY REMOVAL 17.............................................

PERIODICINSPECTION17...............................................

ADJUSTMENTS17.......................................................

ADJUSTINGPRODUCT TANKS CO2REGULATORS17..................

ADJUSTINGDISPENSEDPRODUCT FLOWRATE17...................

CLEANINGAND SANITIZING17...........................................

DAILYCLEANING OFUNITEXTERIOR17..............................

WEEKLYCLEANING OFDISPENSINGVALVES 18......................

SANITIZINGUNIT18.................................................

CLEANINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL 20....

CHECKINGICEWATERBATH20..........................................

CLEANINGWATERTANK20..............................................

REPLENISHINGCO2SUPPLY21..........................................

REPLENISHINGPRODUCTSUPPLY22....................................

PRODUCT FLAVOR CHANGE22..........................................

CLEANINGCO2SYSTEMCO2GAS CHECK VALVES 22.....................

TROUBLESHOOTING25......................................................

TROUBLESHOOTINGDISPENSINGSYSTEM25............................

NOPRODUCTDISPENSED.25.......................................

DISPENSEDPRODUCTCOMES OUTOFDISPENS-INGVALVE CLEAR

BUT FOAMSIN CUP.25..............................................

DISPENSEDPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.25. .

TROUBLESHOOTINGREFRIGERATIONSYSTEM26........................

COMPRESSOR DOES NOTOPERATE.26.............................

COMPRESSOROPERATES CONTINUOUSLY BUTDOES NOT FORM

SUFFICIENTICE BANK.26...........................................

CONDENSERFANMOTOR NOTOPERATING.26.......................

AGITATORMOTOR NOTOPERATING.26..............................

WARRANTY28..............................................................

LISTOF FIGURES

FIGURE1.VANTAGEFIVE-FLAVORPRE-MIXDISPENSERSHOWN3.......

FIGURE2.FLOWDIAGRAM(FIVE-FLAVOR UNITSHOWN)6...............

FIGURE3.UNITPRODUCTINLETCONNECTIONS9.......................

FIGURE4.PARTSIDENTIFICATION(FIVE-FLAVOR UNITSHOWN)16........

FIGURE5.DISPENSINGVALVE PARTSIDENTIFICATION19.................

FIGURE6.CO2GAS CHECK VALVE 22....................................

FIGURE7.WIRINGDIAGRAM23..........................................

LISTOF TABLES

TABLE1.DESIGN DATA4...............................................

TABLE2.LOOSE-SHIPPEDPARTS7.....................................

560001790

SAFETY

SAFETYINFORMATION

RecognizeSafetyInformation

Thisisthe safety-alertsymbol.When you see this

symbolon ourmachine orinthismanual,be alert to

the potentionalforpersonal injury.

Followrecommended precautionsand safe operating

practices.

DANGER

Understand SignalWords

Asignalword-DANGER,WARNING, OR CAUTION

isused withthe safety-alertsymbol.DANGERidenti-

fiesthe mostserioushazards.

Safety signswithsignalwordDANGERorWARNING

aretypicallynearspecifichazards.WARNING

Generalprecautionsarelisted on CAUTIONsafety

signs.CAUTIONalsocallsattention tosafetymes-

sagesinthismanual.CAUTION

FollowSafetyInstructions

Carefullyread all safetymessagesinthismanualand on yourmachine safety signs.

Keep safety signsin good condition.Replacemissing ordamaged safety signs.

Learn howto operatethe machine and howto usethe controlsproperly.Do notlet

anyone operatethe machine withoutinstructions.Keep yourmachine in properwork-

ing condition.Unauthorized modificationstothe machine mayimpairfunction and/or

safetyand affect the machine life.

Claims:Inthe eventofshortage,notifythe carrieraswell asIMICorneliusimmediately. Inthe eventofdam-

age,notifythe carrier.IMICorneliusisnotresponsiblefordamageoccurring intransit,butwill gladly

renderassistance necessaryto pursue yourclaim.Merchandise mustbeinspectedforconcealed

damagewithin15 days ofreceipt.

WarrantyRegistration Date

(to befilled outby customer)

UnitPartNumber:

SerialNumber:

Install Date:

LocalAuthorized

Service Center:

560001790 2

THIS PAGELEFT BLANKINTENTIONALLY

3560001790

GENERALINFORMATION

IMPORTANT:To theuserof thismanual-- Thismanual isaguideforinstalling,operating,and

maintaining this equipment.Referto TableofContentsforpagelocation ofdetailedinformation

pertaining to questionsthatarise during installation,operation,service and maintenance,or

troubleshooting this equipment.

ThisUnitcontainsno Userserviceable partsand mustbe installed and serviced bya qualified ServicePerson.

GENERALDESCRIPTION

This section givesthe Unitdescription, theoryofoperation,and design dataforthe fourand five-flavorVantage

Pre-MixDispensershereafter referred to asUnits.

UNITDESCRIPTION

The Unitsarecompactwithstainless-steel lowerhousings.The Unitsmaybe island-mounted orinstalled on

frontor rearcountertop.TheseUnitsare equipped with drop-intype 1/3H.P.refrigeration assembliesand are

removableforservice and maintenance.

Installation ofUniton countertop,installation ofLOOSE-SHIPPEDPARTS, filling watertankwithwater,

connection ofUnit to product tanks withregulated CO2pressure,and connection ofUnit to electricaloutletwith

properelectricalrequirementsisall thatisrequired tosetUnitup foroperation.

CAUTION:Before shipping,storing,or relocating thisUnit,theproductsystemsmustbe

sanitizedand all sanitizing solution mustbepurgedfromtheproductsystemswith potable

water.Afreezing ambientenvironmentwill cause residualwater remaining insidetheUnit

tofreezeresulting in damagetotheinternalcomponents.

WARRANTYREFERENCEINFORMATION

WarrantyRegistration Date

(to befilled outby customer)

UnitPartNumber:

SerialNumber:

Install Date:

LocalAuthorized

Service Center:

FIGURE1.VANTAGEFIVE-FLAVORPRE-MIXDISPENSERSHOWN

560001790 4

Table 1.Design Data

UnitPartNumbers:

60 HzUnits

Four-Flavor120 VAC,60 Hz281604XXX

Five-Flavor120 VAC,60 Hz281605XXX

Four-Flavor230 VAC,60 Hz481604XXX

Five-Flavor230 VAC,60 Hz481605XXX

50 HzUnits(CEUnits)

Four-Flavor230 VAC,50 Hz481704XXX

Five-Flavor230 VAC,50 Hz481705XXX

Overall Dimensions:

Width 15-inches

Height18-1/2inches

Depth(with driptrayin placeonUnit)26-inches

Weight(approximate):

Shipping (one carton)90 pounds

DryWeight(approximate)88 pounds

IceBankWeight(approximate)12 pounds

Drop-InRefrigeration Assembly48 pounds

WaterBathCapacity(no ice bank)5.75 gallons

Dispensing Rate:(approximate)

No.of

ValvesNo.of6-oz.

Drinks/Min*No.ofdrinks

38° Forbelow

(minimum)

4 4 100

5 4 100

*Numberof6-oz.drinks dispensed 38° Forbelow@75° Fproductinlet temperature and 75° Fambient.

Refrigeration Requirement:

RefrigerantSee UnitNameplate

AmbientOperating Temperature 50° Fto 105° F

ElectricalRequirements:

Operating Voltage See UnitNameplate

CurrentDrawSee UnitNameplate

5560001790

THEORYOFOPERATION

(see Figure 2)

ACO2cylinderdelivers carbon dioxide (CO2)gasthrough adjustableCO2regulatorstothe product tanks.When

dispensing valveisopened,CO2pressure exerted upon product tank contentspushesproduct fromthe product

tank, through the Unitcooling coil,and on tothe dispensing valveresulting inadispensed drink.

When Unitpowercordisplugged into an electricaloutlet, the compressor,condenserfan motor,and agitator

motorwill startand beginforming an ice bankinthe watertank.When full ice bankhasbeen formed,

compressorand condenserfan motorwill stop butagitatormotorwill continue to operatecirculating icewaterin

watertank.The watertankice bank controlwill cyclecompressorand condenserfan motoron and off as

required tomaintainafull ice bank.

WARNING:CO2displaces oxygen.Strictattention mustbeobservedintheprevention of

CO2(carbon dioxide)gas leaks inthe entireCO2and soft drink system. IfaCO2gas leak is

suspected,particularlyina small area,immediatelyventilatethe contaminatedarea before

attempting torepairtheleak.Personnelexposedto high concentration ofCO2gas will experience

tremorswhicharefollowedrapidlybyloss ofconsciousness and suffocation.

560001790

FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN)

75600001790

INSTALLATION

This section coversunpacking and inspection,identification ofLOOSE-SHIPPEDPARTS,selecting location,

installing Unit, preparing Unit foroperation,and Unitoperation.

UNPACKINGAND INSPECTION

(see Figure 4)

NOTE:TheUnitwas thoroughlyinspected beforeleaving thefactory and the carrierhas acceptedand

signedforit.Anydamageorirregularities should benotedat timeofdelivery(ornotlaterthan15 days

fromdateofdelivery)and immediatelyreportedtothedelivering carrier.Requestawritteninspection

report fromClaimsInspectortosubstantiate anynecessary claim.File claimwiththedelivering carrier,

notwithIMICorneliusInc.

1.AfterUnithasbeen unpacked,removeshipping tape and otherpacking material.

2.Remove hood byloosening screwon top ofhood until screwdisengagesfromdrop-inrefrigeration

assembly, then lift hood up off Unit.

3.Unpack LOOSE-SHIPPEDPARTS.Makesure all itemsare presentand in good condition.

Table 2.Loose-ShippedParts

Item

No.PartNo.NameQty.

4-fl5-fl

1 4537 DripTray1 1

2 4547 Cup Rest1 1

3 317904XXX FlavorDecalKit1 1

4 151741039 Knob,Dispensing Valve 4 5

IDENTIFICATIONOF LOOSE-SHIPPEDPARTS

(see Figure 4)

1.DRIPTRAY (item1)tobeinstalled on the Unit, then CUPREST(item2)tobeinstalled inthe driptray.

2. Individualflavordecalsincluded inthe FLAVOR DECALKIT(item3)aretobeinstalled on the

DISPENSINGVALVES KNOBS (item4), then knobsaretobeinstalled on the dispensing valves.

SELECTINGLOCATION

DANGER:To avoid possiblefatalelectricalshock orseriousinjurytotheoperator, itis

highlyrecommendedthataGFCI(ground faultcircuitinterrupt) beinstalledinthe

electricalcircuit forthedomesticUnits. ItisrequiredthatanELCB (earthleakage circuit

breaker)beinstalledinthe electricalcircuit forthe exportUnits

ThisUnitmaybe island-mounted orinstalledonafrontor rearcounter.Locatethe Unitsothe following

requirementsaresatisfied.

1.The Unitmustbe installed neara properlygrounded electricaloutletwith properelectricalrequirements.

The electricalcircuitshouldbefused at20-amps(“slow-blow”)orcircuitmustbe connected through an

equivalentHACR circuitbreaker.The electricaloutletmustbe accessibleforease ofconnecting and

disconnecting the Unitpowercordfromthe outlet. No otherelectricalequipmentshouldbeconnected to

this circuit. ALL ELECTRICALWIRINGMUSTCONFORMTONATIONALAND LOCALELECTRICAL

CODES.

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