Cornelius 2230 C4-100 User manual

ICE/SOFT DRINK

PRE-MIX DISPENSER

Models

2230 C4-100

2230 C6-100

2230 C4

2230 C6

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1989-97Ó

PartNo.91748

May,1997

Revision C

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91748

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

DESCRIPTION1........................................................

SPECIFICATIONS1.....................................................

INSTALLATIONINSTRUCTIONS2............................................

KIT27065 3...........................................................

GATERESTRICTORPLATE4............................................

ADJUSTMENT4........................................................

MAINTENANCE8...........................................................

DAILY(ORAS REQUIRED)8.............................................

WEEKLY(ORAS REQUIRED)8..........................................

MONTHLY8............................................................

START-UP&OPERATING INSTRUCTIONS8..............................

CLEANING INSTRUCTIONS8............................................

DISPENSER9..........................................................

COLDPLATE9.........................................................

BEVERAGE SYSTEMS10.................................................

SANITIZE SYRUP SYSTEMS10.......................................

TROUBLESHOOTING12......................................................

BLOWNFUSE OR CIRCUITBREAKER.12..................................

GATEDOES NOTOPEN.12...............................................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.12..........

GATEOPENS.AGITATOR DOES NOT TURN 12.............................

ICEDISPENSES CONTINUOUSLY.12......................................

SLUSHYICE.WATERIN HOPPER.12.....................................

NOPRODUCTDISPENSED13............................................

DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE

CLEARBUT FOAMSIN CUPORGLASS.13................................

DISPENSINGPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.13.....

PARTSLIST15..............................................................

WARRANTY19..............................................................

91748

TABLEOFCONTENTS(cont’d)

Page

LISTOF FIGURES

FIGURE1. ICEDIVERTER3.............................................

FIGURE2. GATERESTRICTOR4........................................

FIGURE3.MOUNTINGTEMPLATE5.....................................

FIGURE4.BEVERAGE SYSTEMPLUMBINGDIAGRAM6VALVES 6.........

FIGURE5.BEVERAGE SYSTEMPLUMBINGDIAGRAM4VALVES 7.........

FIGURE6.WIRINGDIAGRAMBEV/CPDISPENSER14......................

FIGURE7.DISPENSERSECTIONEXPLODEDVIEW15.....................

FIGURE8.CABINETSECTIONEXPLODEDVIEW& PARTSLIST17..........

FIGURE9.SOLENOIDASSEMBLY AND PARTSLIST18.....................

LISTOF TABLES

TABLE1SPECIFICATIONS1.............................................

Manufactured UnderOne or More of the Following PatentNumbers:

3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359

4,346,824

Canadian PatentNumbers

912,514 (10/72),936,855 (11,73),4,429,543,4,921,149

OtherPatentsPending

191748

SAFETY PRECAUTIONS

Always:disconnectpowertothe dispenserbeforeservicing orcleaning.

Never:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-

tion occursautomaticallywhen dispenserisenergized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.Toinsurecontinued protection and sanitation,observethe following:

ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe

hopperinteriorand possiblecontamination of the ice.

ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS:keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The

dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of

ice which”jamup”insidethehopperwill cause failureof the agitatormotorand

damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely

brokenintosmall, cube--sized pieces beforefilling intothedispenserhopper.

DESCRIPTION

The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,

economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source,ortop mountice

maker, these dispenserswill dispensecubes(up to 1--1/4”insize),cubeletsand hard--chipped orcracked ice;

and,in addition,severalflavorsofpre--mixbeverages.

The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.

Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks,with no

additionalcooling required.

IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice

Divertermustbeinstalledonthedispenser.(See INSTALLATIONINSTRUCTIONS).

Table 1.Specifications

Model:2230 C4-100 2230 C6-100 2230 C4 2230 C6

IceStorage:100 lbs100 lbs150 lbs150 lbs

MaximumNumberofFaucetsAvailable:4 6 4 6

Built--inColdPlate:YesYesYesYes

Electrical:120/1/60 120/1/60 120/1/60 120/1/60

Dimensions:22IWide

29-3/4IDeep

30--1/2IHigh

22IWide

29-3/4IDeep

30--1/2IHigh

22IWide

29-3/4IDeep

36--3/16IHigh

22IWide

29-3/4IDeep

36--3/16IHigh

Dispensing SystemRated 125 psimax125 psimax125 psimax125 psimax

291748

INSTALLATIONINSTRUCTIONS

1.Locatethe dispenserindoorsonalevelcountertop.

A.LEG OPTION

Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.

The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the

dispensersufficientlytoclean the area beneathit.

Note:Beforeinstalling legs,remove thefour(4)plasticthread plugs;pushcenterinand remove the

plugs.

2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet

of the cold plate and removing the knock-out forthe drain hose.

Optionalrouting through the bottomof the cabinet:

A.Tip unit tothe side to access the drain block,located behind the driptray.

B.Replacethe straight fitting with 90°fitting thatisinthe drainkitsupplied withthe unit.

3.Beverage System:Connect the beverage systemproductlinesasindicated on page 6.Thiswork should be

done bya qualified service person.Notethat the hosesaremarked with numbers1through 4 or6)forsyr-

up connections.

4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 8).

5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.All electricalwiring mustcon-

formto nationaland localelectricalcodes.

391748

KIT27065

NOTE:Fordispensing Scotsman MH750 ”nugget”styleice and WilshireMCC550 and MCC700 compressed

icecubes:

1.Disconnectpowerto dispenser.

2.Remove upperfrontpanelfromdispenser.

3.Removeicechute and discard gaterestrictor.

4. Install IceDiverteras shown.

5.Reinstall frontpaneland energize

unit.

GATEMOUNTINGPLATE

STORAGEHOPPER

ICEDIVERTER

ICECHUTE

GASKET

10-32 WASHER

10-32 NUT

APPLYRTVTOTHIS SUR-

FACE

TOSEAL TOHOPPERGATE

MOUNTINGPLATE

FLANGE EXTENDSINTOSTORAGE

HOPPERTHROUGHGATEOPENING

FIGURE1. ICEDIVERTER

491748

GATERESTRICTORPLATE

CAUTION:Disconnectpower todispenser before installing,removing oradjusting

restrictor.

FIGURE2.GATERESTRICTOR

ADJUSTMENT

Thisdispenserisprovided with a gaterestrictorplate,installed initshighestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe

removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-

strictorplatetothe desired position and re-tightening the nuts.

If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris

being supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 11).

591748

FIGURE3.MOUNTINGTEMPLATE

18-3/4?

4-1/2?

14?

22?

16-1/4?

*1-1/8?3-15/16?

29-3/4?

*18-25/32?

*19-3/4?1-1/8?

FrontofUnit

Opening incabinet

bottomfordrain&

beveragehoses

Optional location for

countertop cut-out

NOTE:Legmounting locationsfor ref (5/16--18 threads)

691748

FIGURE 4. BEVERAGE SYSTEM PLUMBING DIAGRAM 6 VALVES

791748

FIGURE 5. BEVERAGE SYSTEM PLUMBING DIAGRAM 4 VALVES

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