Cornelius Remcor TJ45-D User manual

PRINTEDIN U.S.A

âREMCORINC:

DUAL ICE

DISPENSER

MODELS:TJ45-DTJ90-D

Operator’sManual

PartNo.90665

August1995

Revision B

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i90665

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

GENERALDESCRIPTION1..................................................

INSTALLATIONINSTRUCTIONS2............................................

OPERATORINSTRUCTION2.................................................

OPERATINGINSTRUCTIONS2..........................................

CLEANINGINSTRUCTIONS2............................................

DISPENSER2.........................................................

MAINTENANCE4...........................................................

DAILYORAS REQUIRED4..............................................

WEEKLYORAS REQUIRED4............................................

MONTHLY4............................................................

TOUBLESHOOTING5.......................................................

BLOWNFUSE OR CIRCUITBREAKER5..................................

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.5..................

GATENOES NOTOPENORIS SLUGGISH.AGITATORTURNS.5...........

GATEOPENS.AGITATOR DOES NOT TURN.5............................

ICEDISPENSES CONTINUOUSLY.5......................................

SLUSHYICE.WATERIN HOPPER.5......................................

PARTSLIST11..............................................................

WARRANTY13..............................................................

LISTOF FIGURES

FIGURE1.MOUNTINGTEMPLATES 6....................................

FIGURE2.WIRINGDIAGRAMTJ45,90-D DISPENSER7...................

FIGURE3.EXPLODEDVIEWUPPERSECTIONTJ45 8....................

FIGURE4.EXPLODEDVIEWLOWERSECTIONTJ45 TJ90 9...............

FIGURE5.EXPLODEDVIEWUPPERSECTIONTJ90 10.....................

FIGURE6.SOLENOIDASSEMBLY12......................................

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

Manufactured UnderOne orMore of the Following PatentNumbers:

3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,3594,346,824

Canadian PatentNumbers912,514 (10/72),936,855 (11,73),4,429,543,4,921,149

OtherPatentsPending

906651

SAFETY PRECAUTIONS

Always disconnectpowertothe dispenserbeforeservicing orcleaning.

Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation

occursautomaticallywhen the dispenserisenergized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.Toinsurecontinued protection and sanitation,observethe following

ALWAYS be surethe removablelidisproperlyinstalled to prevent

unauthorized access tothe hopperinteriorand possiblecontamination ofice.

ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser

agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”

insidethehopperwill cause failureof the agitatormotorand damagetothehopper. Ifbaggedice

isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefiling into

thedispenserhopper.

GENERALDESCRIPTION

The Remcor“TJ”seriesofice dispenserswill solveiceservice needsinthe sanitary,spacesaving,economical

way.Designed tobemanuallyfilled withicefromanyremoteicemaking source, these dispenserswill dispense

cubes(up 1”insize),cubelets,hard-chipped orcracked ice.

Table 1.Specifications

Model:TJ45-D

IceStorage Capacity:45 lbs.

Electrical:120/1/60 3AMP

DrainConnection:3/4”F.P.T.

ElectricalConnection:6’,3-wirecordwith 3-prong ground-type plug

Dimensions:26½”Hx16”Wx22”D

Model:TJ90-D

IceStorage Capacity:90 lbs.

Electrical:120/1/60 3AMP

DrainConnection:3/4”F.P.T.

ElectricalConnection:6’,3-wirecordwith 3-prong ground-type plug

Dimensions:30”Hx22”Wx28”D

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.Use ofbaggedice,which

has frozenintolarge chunks canvoidwarranty.Thedispenseragitatorisnotdesignedto

be anice crusher-- use oflarge chunks ofice which“jam--up”insidethehopperwill cause

failureof the agitatormotorand damagetothehopper. Ifbaggedice isuseditmustbe carefully

and completelybrokenintosmall, cube-sizepieces beforefilling intothedispenserhopper.

90665 2

INSTALLATION INSTRUCTIONS

1.*Locatethe dispenserindoorsonalevelcountertop,unpack 4legsand install themintothe threaded

holesprovided inthe bottomof the unit.

2.Connect3/4”IPS (orequal)drainline tothe 3/4”threaded drainconnectionsat the lower rearof the unit.

Thisline mustpitch downwardto an open drain,and mustcontainno traps,orimproperdrainage will

result.

3.Clean the hopperinterior (see cleaning instructions).

4.Connect the powercordtoa120volt, 60 Hz.3-wire grounded receptacle.

Unitisnowreadyforoperation.

NOTE:*Figure 1,page6provides mounting templateforthose who desiretomountdispenserson a

counter.

NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be

sized, installedand maintainedaccording to Federal, State,and LocalLaws

OPERATOR INSTRUCTION

OPERATINGINSTRUCTIONS

Fill the hopperwithice and replacethe lid.Pushing the dispenseleverwill causeicetoflowfromthe icechute.

Iceflow will continue until the leverisreleased.Ifice doesnotdispense,see the “Troubleshooting Guide”tofine

the cause

CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Clean up immediately

and spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelid

mustbeinstalledontheunitatall times.

CLEANINGINSTRUCTIONS

WARNING:Disconnectpowerbefore cleaning.Do notuse metalscrapers,sharp objects,

orabrasives on the surface of thelineras damagemay result.Do notuse solventsorother

cleaning agents,as they may attack theplasticliner.

Dispenser

1.Clean the ice dispenserinterioratlease onceamonth.

2.Remove agitatorassemblyand wash and rinseit thoroughly.

3.Wash downthe inside ofhopperand top coverwithmild detergentsolution and rinsethoroughlytoremove

all tracesofdetergent.

4.Replace agitator.

906653

5.Sanitizethe inside ofhopperand agitatorwithasolution of1/2 ounce household bleachin 1 gallon of

water.(200 PPM)

6.RemoveIcechutecoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift IceChutecoverto disengage upperpins.

C.LowerIceChutecoverdown outofunit. Note:Itmaybe helpfultotwistcoverslightly.

7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

8.Reversestepsabovetoreassembleicechute.

9.Sanitize asdescried instep 5.

90665 4

MAINTENANCE

The following dispensermaintenanceshould be performed at the intervalsindicated:

DAILYorasrequired

Removeforeign materialfromthe vending area sinkto preventdrain blockage.

WEEKLYorasrequired

Clean vending area.Check forproperwaterdrainage fromthe vending area sink.

MONTHLY

Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).

If the dispenserfailsto dispenseicewhen operated,check that the hopperhasiceinitand thatpowerisbeing

supplied tothe unit. If the problempersists,check the following:

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).

2.Observewhetherthe gateisoperating.

Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand

corrective action.

CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately

any spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelid

mustbeinstalledontheunitatall times.

906655

TOUBLESHOOTING

IMPORTANT:onlyqualified personnelshouldservice internalcomponents.

Shouldyourunit fail to operate properly,check that the electricplug is secure,and that the hoppercontainsice.

If the unitstill doesnotdispense,check the following chare underthe appropriatesymptomsto aidinlocating

the defect.

TroubleProbableCause

BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.

B.Defective gatesolenoid.

C.Defective agitatormotor.

GATEDOES NOTOPEN.AGITATOR DOES NOT

TURN.A.No power.

B.Defective dispensing switch.

C.Bentdepressorlever (doesnotactuateswitch).

GATENOES NOTOPENORIS SLUGGISH.

AGITATORTURNS.A.Excessive pressure againstgateslide.

B.Defective gatesolenoid.

C.Weakgatespring.

GATEOPENS.AGITATOR DOES NOT TURN.A. Icesolidified in hopper.

B.Defective agitatormotor.

C.Defectivecapacitor (TJ90 only).

ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorlever (doesnotrelease

switch).

B.Defective dispensing switch.

C. Improperswitchinstallation.

SLUSHYICE.WATERIN HOPPER.A.Blocked drain.

B.Unitnotlevel.

C.Poorice qualitydue towaterqualityoricemaker

problem.

D. Improperuse of flakeice.

90665 6

TJ45-D

TJ90-D

NOTE:

SHADED AREAINDICATEOPENINGSIN

CABINETBOTTOMNEEDEDFOR UTILITIES,

OR BEVERAGETUBINGWHEN APPLICABLE.

12 5/8

15 13/16

1 19/32 1 19/32

2 29/32

21 11/16

27 1/2

12 37/642

11 13/16

3 7/8

18 3/8 1 13/16

10 5/16

27 5/32

33 5/32

15 23/325

3/8DIA.(4)

FIGURE1.MOUNTINGTEMPLATES

906657

1 1/4AMPTIME

DELAYFUSE

GATE

SOLENOID

NO.1

AGITATOR

MOTOR

SERVICEINFORMATION

ELECTRICSHOCKHAZARD.DISCONNECTPOWER

BEFORE SERVICINGUNIT.

DANGER!

SOLENOID

ADJUSTMENT

WHEN REPLACINGSOLENOID

ADJUST TO7/8AS SHOWN

BEFORETIGHTENING

MOUNTINGSCREWS

GATE

SOLENOID

NO.2

1 1/4AMPTIME

DELAYFUSE

DISPENSING

SWITCH NO.1DISPENSING

SWITCH NO.2

TERMINAL

BOARD

REDYEL

RED

BLKBLK

WHTWHT

L2L2

GNDOR

WHT

120V60HZ

POWER

CORD

CAPACITOR

(TJ90-D ONLY)

RELAY

RED

BLU

FIGURE2.WIRINGDIAGRAMTJ45,90-D DISPENSER

890665

10 11

FIGURE3.EXPLODEDVIEWUPPERSECTIONTJ45

FIGURE4.EXPLODEDVIEWLOWERSECTIONTJ45

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