Comeup HV-10 User manual

Hydraulic Recovery Winch

Model:

HV-10

PN: 682546

Introduction

Feature

Line pull (1

layer):

4,535 kg / 10,0

00 lb

( SAE J706 rating )

4,300 kg ( EN 14492-1 rating ) first layer of rope

Line speed (1

layer):

mpm

60 l / min

Operation pressure

150 bar / 2,175 psi

Brake

Drag brake and over-centre

valve provided for full

100% braking

Clutch (free

spool):

Pull and turn extended T-handle for rapid wire

rope payout

Recommended

wire rope:

11 mm x 27 m, 1960 N/mm2 grade,

A minimum breaking strength of 84.4 KN required

Hydraulic system:

PTO/power take off unit driven pump

Read this manual carefully

Carefully read and understand this manual before operating the winch.

Careless winch operation may result in personal injury, danger to others and

or damage to property

Information requesting or parts ordering

Please specify the followings information:

．

Winch PN

．

Serial number

．

Part description

．

Part number

．

Quantity for each part

Installation

Before using the winch ensure all electrical components are in good

condition and all connections are sound.

Mounting

．

．．

．

Winch shall be mounted on a flat and hard

surface.

．

．．

．

Winch should be mounted as close to centre

and as perpendicular as possible to the

direction of the line pull.

．

．．

．

Wire rope shall be wound in an under-wound

orientation only.

．

．．

．

Eight (8) M10 x 1.5 pitch 8.8 grade w/44 N-m torque setting (maximum)

high tensile steel bolts must be used in order to sustain the loads

imposed on the winch mounting.

．

．．

．

It is always preferred to use both tie bars in the final installed configuration.

．

．．

．

If there is a rope pileup on one end of the drum, reverse the winch to

relieve the load and move your anchor point further to the centre of the

vehicle. Then you can rewind for a neat layer of the rope.

Compliance with EN 14492-1

The winch HV-10 complies with European Standard of EN-14492:2006

Power-Driven Winches and the latest Machinery Directive: 2006/42/EC

provided that the OWNER or END USER complies with all responsibilities

described below.

1. Refer to the Instruction Manual to install winch for safe winching

operation..

2. Fit a wire rope at 11 mm x 27 m grade 1960 N/mm2 or EIPS with a

minimum breaking strength of 84.4 KN to comply with EN ratings;

Rope drives with steel wire rope shall be dimensioned

At least 2:1 wire rope working coefficient for the first rope layer.

At least

10:1 D/d ratio to the centre of the rope

At least 1.5 layer of wire rope freeboard.

he wire rope must be painted red for 1.6 m on both ends and at least

five (5) wraps of wire rope remained around the drum to comply with

EN ratings;

At least two rope windings on the drum.

Rope attachment to withstand 2.5 x the remaining static force.

4. Fit a pressure relief valve to comply with rated capacity limiter.

5. Fit an emergency stop valve to comply with emergency stop function.

6. Fit a hook with a safety latch to comply with a safety hook.

Warning

．

．．

．

The winch is not to be used for transporting or lifting of personnel.

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．．

．

The rated line pull shown is based on the first layer of rope on the drum.

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The rope shall remain with at least 5 wraps on the drum at all times

Warranty

Comeup Industries Inc. takes the responsibility for all parts and components

to be free from defects in materials and workmanship appearing under

normal use for one year from the date of purchase.

Parts List

Item No. Description Part No. Qty

1 Hydraulic motor kit 880162 1

2 Over center valve 880145 1

3 Motor support rack 882093 1

4 Tie bar kit 880163 1

5 Tie bar kit 881172 1

6 Drum bushing 880048 2

7 Drum kit 881173 1

8 Connecting shaft kit 880165 1

9 Gearbox support rack 881135 1

10 2

stage carrier 881253 1

11 1

stage carrier 880153 1

12 Ring gear 880154 1

13 1

shaft kit 880155 1

14 clutch kit 880156 1

15 Gear box kit 881315 1

16 Drag brake kit 880158 1

17 Brake disc 881127 1

18 Brake spring 881128 1

19 Brake cover kit 881317 1

20 Roller fairlead 880180 1

Winch Assembly

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